Toro 136-1199 Installation Instructions Manual Download Page 3

4.

Remove the flange-head bolts (3/8 x 1 inch) that
secure the bracket for the brake-caliper assembly to the
spindle and remove the brake-caliper assembly from
the spindle (

Figure 4

).

Figure 4

1.

Flange-head bolt (3/8 x 1
inch)

3.

Caliper bracket
(brake-caliper assembly)

2.

Spindle

5.

Remove the front brake line from the master cylinder
(

Figure 5

).

Note:

Discard the front brake line.

Figure 5

1.

Front brake line

2.

Master cylinder

6.

Remove the dust cap, hairpin cotter, nut retainer, and
jam nut, and remove the hub and rotor from the
spindle (

Figure 6

).

Note:

Retain the hub, dust cap, jam nut, nut retainer,

and hairpin cotter.

Figure 6

1.

Spindle

5.

Nut retainer

2.

Rotor

6.

Dust cap

3.

Hub

7.

Hairpin cotter

4.

Jam nut

7.

Remove the 4 hex-socket bolts (5/16 x 3/4 inch), and
remove the rotor from the hub (

Figure 7

).

Note:

Discard the rotor and 4 hex-socket bolts (5/16

x 3/4 inch).

Figure 7

1.

Hex-socket bolt (5/16 x 3/4
inch)

3.

Hub

2.

Rotor

3

 

Summary of Contents for 136-1199

Page 1: ...hine 2 No parts required Remove the existing brake assembly Right spindle 1 Left spindle 1 Brake caliper assembly 2 Flange head bolt 3 8 x 1 inch 4 Rotor 2 Hex socket bolt 5 16 x 3 4 inch 8 Front brake line assembly 1 Banjo washer 4 Banjo bolt 2 Clip 2 3 Bleed screw 2 Install the new brake assembly 4 No parts required Bleed the brake calipers 5 No parts required Install the wheels 6 No parts requi...

Page 2: ...ssembly No Parts Required Procedure 1 Lift the front of the machine and support it with jack stands 2 Remove the lug nuts that secure the wheel to the hub Figure 2 Figure 2 1 Hub 3 Lug nut 2 Wheel 3 Remove the banjo bolt and washer from the brake caliper assembly and remove the front brake line from the brake caliper assembly Figure 3 Figure 3 1 Banjo bolt 3 Front brake line 2 Banjo washer 4 Brake...

Page 3: ...he front brake line Figure 5 1 Front brake line 2 Master cylinder 6 Remove the dust cap hairpin cotter nut retainer and jam nut and remove the hub and rotor from the spindle Figure 6 Note Retain the hub dust cap jam nut nut retainer and hairpin cotter Figure 6 1 Spindle 5 Nut retainer 2 Rotor 6 Dust cap 3 Hub 7 Hairpin cotter 4 Jam nut 7 Remove the 4 hex socket bolts 5 16 x 3 4 inch and remove the...

Page 4: ...nge head bolt 3 8 x 1 inch 2 Rotor 8 Hex socket bolt 5 16 x 3 4 inch 1 Front brake line assembly 4 Banjo washer 2 Banjo bolt 2 Clip 2 Bleed screw Procedure 1 Install the front brake line to the master cylinder Figure 5 2 Install the spindle assembly to the control arm using the hex head bolt 1 2 x 6 inches clip and locknut 1 2 inch as shown in Figure 9 3 Torque the locknut 1 2 inch to 102 to 136 N...

Page 5: ...t lb 11 Install the bleed screw into the top hole of the brake caliper assembly Figure 10 Figure 10 1 Bleed screw 2 Top hole of the brake caliper assembly 12 Torque the bleed screw to 6 to 7 5 N m 4 5 to 5 5 ft lb 13 Install the front brake line to the brake caliper assembly using a banjo bolt and 2 banjo washers Figure 3 14 Torque the banjo bolt to 12 to 15 N m 9 to 11 ft lb 4 Bleeding the Brake ...

Page 6: ...ce roll the machine straight back 2 to 3 m 6 to 10 ft and then straight forward to the original starting position This allows the suspension to settle into the operating position Measure the toe in with the wheels facing straight ahead 1 Measure the distance between both of the front tires at the axle height at both the front and rear of the front tires Figure 12 G009235 1 2 3 Figure 12 1 Tire cen...

Page 7: ...n the brakes before use 1 Bring the machine up to full speed apply the brakes to rapidly stop the machine without locking up the tires 2 Repeat this procedure 10 times waiting 1 minute between stops to avoid overheating the brakes Important This procedure is most effective if the machine is loaded with 227 kg 500 lb 7 ...

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