Toro 136-1199 Installation Instructions Manual Download Page 1

Form No. 3407-721 Rev A

Brake Replacement Kit

Twister

®

or Workman

®

Utility Vehicle

Model No. 136-1199

Installation Instructions

WARNING

CALIFORNIA

Proposition 65 Warning

This product contains a chemical or chemicals known to the State of California to

cause cancer, birth defects, or reproductive harm.

Installation

Loose Parts

Use the chart below to verify that all parts have been shipped.

Procedure

Description

Qty.

Use

1

No parts required

Prepare the machine.

2

No parts required

Remove the existing brake assembly.

Right spindle

1

Left spindle

1

Brake-caliper assembly

2

Flange-head bolt (3/8 x 1 inch)

4

Rotor

2

Hex-socket bolt (5/16 x 3/4 inch)

8

Front brake-line assembly

1

Banjo washer

4

Banjo bolt

2

Clip

2

3

Bleed screw

2

Install the new brake assembly.

4

No parts required

Bleed the brake calipers.

5

No parts required

Install the wheels.

6

No parts required

Adjust the front wheel toe-in.

7

No parts required

Burnish (break-in) the brakes.

© 2016—The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420

Register at www.Toro.com.

Original Instructions (EN)

Printed in the USA

All Rights Reserved

*3407-721* A

 

Summary of Contents for 136-1199

Page 1: ...hine 2 No parts required Remove the existing brake assembly Right spindle 1 Left spindle 1 Brake caliper assembly 2 Flange head bolt 3 8 x 1 inch 4 Rotor 2 Hex socket bolt 5 16 x 3 4 inch 8 Front brake line assembly 1 Banjo washer 4 Banjo bolt 2 Clip 2 3 Bleed screw 2 Install the new brake assembly 4 No parts required Bleed the brake calipers 5 No parts required Install the wheels 6 No parts requi...

Page 2: ...ssembly No Parts Required Procedure 1 Lift the front of the machine and support it with jack stands 2 Remove the lug nuts that secure the wheel to the hub Figure 2 Figure 2 1 Hub 3 Lug nut 2 Wheel 3 Remove the banjo bolt and washer from the brake caliper assembly and remove the front brake line from the brake caliper assembly Figure 3 Figure 3 1 Banjo bolt 3 Front brake line 2 Banjo washer 4 Brake...

Page 3: ...he front brake line Figure 5 1 Front brake line 2 Master cylinder 6 Remove the dust cap hairpin cotter nut retainer and jam nut and remove the hub and rotor from the spindle Figure 6 Note Retain the hub dust cap jam nut nut retainer and hairpin cotter Figure 6 1 Spindle 5 Nut retainer 2 Rotor 6 Dust cap 3 Hub 7 Hairpin cotter 4 Jam nut 7 Remove the 4 hex socket bolts 5 16 x 3 4 inch and remove the...

Page 4: ...nge head bolt 3 8 x 1 inch 2 Rotor 8 Hex socket bolt 5 16 x 3 4 inch 1 Front brake line assembly 4 Banjo washer 2 Banjo bolt 2 Clip 2 Bleed screw Procedure 1 Install the front brake line to the master cylinder Figure 5 2 Install the spindle assembly to the control arm using the hex head bolt 1 2 x 6 inches clip and locknut 1 2 inch as shown in Figure 9 3 Torque the locknut 1 2 inch to 102 to 136 N...

Page 5: ...t lb 11 Install the bleed screw into the top hole of the brake caliper assembly Figure 10 Figure 10 1 Bleed screw 2 Top hole of the brake caliper assembly 12 Torque the bleed screw to 6 to 7 5 N m 4 5 to 5 5 ft lb 13 Install the front brake line to the brake caliper assembly using a banjo bolt and 2 banjo washers Figure 3 14 Torque the banjo bolt to 12 to 15 N m 9 to 11 ft lb 4 Bleeding the Brake ...

Page 6: ...ce roll the machine straight back 2 to 3 m 6 to 10 ft and then straight forward to the original starting position This allows the suspension to settle into the operating position Measure the toe in with the wheels facing straight ahead 1 Measure the distance between both of the front tires at the axle height at both the front and rear of the front tires Figure 12 G009235 1 2 3 Figure 12 1 Tire cen...

Page 7: ...n the brakes before use 1 Bring the machine up to full speed apply the brakes to rapidly stop the machine without locking up the tires 2 Repeat this procedure 10 times waiting 1 minute between stops to avoid overheating the brakes Important This procedure is most effective if the machine is loaded with 227 kg 500 lb 7 ...

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