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CHARGING THE HYDRAULIC
SYSTEM

Whenever a hydraulic component is repaired or
replaced the hydraulic oil filter should be changed
and hydraulic system charged.

IMPORTANT: Make sure the hydraulic reservoir
is filled with oil at all times when charging the
hydraulic system.

1.

Park the machine on a level surface and turn the

engine off.

2.

Remove the (3) screws securing the side panel to

the right side of the machine and remove the
panel.

3.

Loosen the lock nut on the spring adjusting pin

until the bearing moves freely from the cam on
the lever, allowing pump shaft freedom to rotate
during start-up. 

4.

Raise one rear wheel off the floor and place sup-
port blocks under the frame.

5.

Start the engine and set the throttle to allow the
engine to run at slow idle at 1800 rpm.

6.

Actuate the lift valve lever until the lift cylinder
rod moves in and out several times.  If the cylin-
der rod does not move after 10–15 seconds, or
the pump emits abnormal sounds, shut the
engine off immediately and find the cause or
problem. Inspect for the following:

A. Loose filter or suction lines.

B. Blocked suction line.

C. Faulty charge relief valve.

D. Faulty charge pump.

If the cylinder moves in 10–15 seconds, go to
step 7.

Note: A hydrostatic transmission service manual
(bulletin No. 9646) and a repair manual (bulletin
No. 9659) can be obtained from:

Sundstrand Corporation
2800 East 13th Street
Ames, Iowa 50010

7.

Operate the traction pedal in forward and
reverse directions.  If the wheel rotates in the
correct direction, stop the engine and adjust the
spring adjusting pin lock nut.  Adjust the trac-
tion neutral position: refer to Adjusting The trac-
tion Drive For Neutral.

ADJUSTING THE STEERING
CHAIN

1.

Place the front wheel in the straight-ahead 
position.

2.

Adjust the locknuts until the chain is snug on
both sides of the sprocket.

23

Maintenance

Figure 23

1.

Spring adjusting pin

2.

Bearing

3.

Cam

Keep your body and hands away from pin hole
leaks or nozzles that eject high-pressure hydraulic
fluid.  Use cardboard or paper to find hydraulic
leaks.  Hydraulic fluid escaping under pressure can
penetrate skin and cause injury.  Fluid accidentally
injected into the skin must be surgically removed
within a few hours by a doctor familiar with this
form of injury or gangrene may result.

WARNING

Summary of Contents for 08881 SAND PRO 5000

Page 1: ...s manual before the engine is ever started Pay particular attention to the SAFETY INSTRUCTIONS highlighted by this sym bol The safety alert symbol means CAUTION WARN ING or DANGER personal safety inst...

Page 2: ...safety message that must be read and understood For more details concerning safety read the safety instructions on pages 4 and 5 IMPORTANT identi fies special mechanical information and NOTE iden tif...

Page 3: ...3 Table of Contents SAFETY INSTRUCTIONS 4 SYMBOL GLOSSARY 7 SPECIFICATIONS 8 BEFORE OPERATING 9 KNOW YOUR CONTROLS 12 OPERATING INSTRUCTIONS 14 MAINTENANCE 16...

Page 4: ...safety glasses safety shoes long pants and a helmet is advisable and required by some local safety and insurance regulations 7 Ensure traction neutral is adjusted correctly so the engine cannot be sta...

Page 5: ...all hydraulic hoses and lines are in good condition before applying pressure to the sys tem 22 Keep body and hands away from pin hole leaks or nozzles that eject hydraulic fluid under high pressure Us...

Page 6: ...d on measurements of identical machines per 84 538 EEC Vibration Levels This unit has a vibration level of 2 5 m s2 at the pos terior based on measurements of identical machines per ISO 2631 procedure...

Page 7: ...ES OR FOOT FORCE APPLIED FROM ABOVE EXPLOSION FIRE OR OPEN FLAME FIRE OPEN LIGHT SMOKING PROHIBITED EYE PROTECTION MUST BE WORN CAUTION TOXIC RISK FIRST AID FLUSH WITH WATER HYDRAULIC OIL HEADLIGHTS C...

Page 8: ...y Valve Single section for raising and lowering of implement Cylinder Double acting Tires 22 x 11 00 8 two ply pneumatic tubeless De mountable and interchangeable Recommended tire pressure is 4 PSI Sp...

Page 9: ...nditions FILL THE FUEL TANK Fuel tank capacity is approximately 5 5 gallons THE TORO COMPANY STRONGLY RECOM MENDS THE USE OF FRESH CLEAN UNLEADED REGULAR GRADE GASOLINE IN TORO GASOLINE POWERED PRODUC...

Page 10: ...ir is filled at the factory with approximately 12 quarts of fluid However check the level of hydraulic fluid before the engine is first started and daily thereafter Hydraulic Oil Recommended brands Mo...

Page 11: ...g Assure pour spout and funnel are clean CHECK TIRE PRESSURE Fig 4 The tires are over inflated at the factory for shipping purposes Reduce the pressure to the proper levels before starting the machine...

Page 12: ...on pedal just barely depressed IMPORTANT The SAND PRO must not be operated in reverse with the implement in the down operating position or the implement could be severely damaged Ignition Switch Fig 7...

Page 13: ...ver Fig 7 To raise the implement pull the lever up to lower implement push the lever down When the desired position is attained release the lever and it will return to neutral Note The SAND PRO has a...

Page 14: ...e engine 2 Sit on the seat Depress the traction pedal in for ward and reverse directions while trying to start the engine If the engine cranks there may be a malfunction in the interlock system Repair...

Page 15: ...parison maximum ground speed with no load results when the throttle is in the FAST position and the traction pedal is slowly but fully depressed In summary always keep the engine speed high enough to...

Page 16: ...el Tank Filter 20 8 l 1000 hours 83 1320 I ncluding filt er Clean every 100 hours or yearly whichever is less CHECK SERVICE DAILY 1 Oil level engine 2 Oil level hydraulic tank 3 Neutral interlock swit...

Page 17: ...tter can not enter the bearing or bushing 2 Pump grease into the bearing or bushing 3 Wipe up excess grease Note To gain access to the grease fitting on the traction control linkage Fig 13 remove the...

Page 18: ...2 Pivot the seat upward 3 Remove the knobs and air cleaner cover 4 Remove the filter and cover plate Inspect the filter for cleanliness ruptures holes and tears Replace a defective filter element Note...

Page 19: ...t 15 min utes Refer to directions on the filter clean er carton for complete information B After soaking the filter for 15 minutes rinse it with clear water Maximum water pres sure must not exceed 40...

Page 20: ...TING THE CARBURE TOR AND SPEED CONTROL IMPORTANT Before the carburetor and speed control are adjusted the throttle and choke con trols must be adjusted properly 1 Pivot the seat upward and secure with...

Page 21: ...ne malfunctions 1 Clean the area around the spark plugs so foreign matter cannot fall into the engine cylinder when you remove the spark plug 2 Pull the spark plug wires off spark plugs and remove the...

Page 22: ...a Place the drain pan under the filter and remove the filter 5 Lubricate the sealing gasket on the replacement filter with Mobil DTE 26 hydraulic fluid and hand turn it until gasket contacts the filte...

Page 23: ...llowing A Loose filter or suction lines B Blocked suction line C Faulty charge relief valve D Faulty charge pump If the cylinder moves in 10 15 seconds go to step 7 Note A hydrostatic transmission ser...

Page 24: ...on the filter body pointing away from the fuel tank toward carburetor ADJUSTING THE TRACTION DRIVE FOR NEUTRAL If the machine creeps when the traction pedal is in the neutral position the traction ca...

Page 25: ...er onto the locking pin hex and secure it with a capscrew 4 Check adjustment and repeat if necessary BATTERY STORAGE If the machine will be stored for more than 30 days remove the battery and charge i...

Page 26: ...id level with distilled or demineralized water Do not fill cells above the fill line Maintenance 26 Connecting cables to the wrong post could result in personal injury and or damage to the electrical...

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