background image

Safety

Improper use or maintenance by the operator or owner
can result in injury. To reduce the potential for injury,
comply with these safety instructions and always pay
attention to the safety alert symbol, which means

Caution

,

Warning

, or

Danger

—“personal safety

instruction.” Failure to comply with the instruction may
result in personal injury or death.

Supervisors, operators, and service persons should be
familiar with the following standards and publications
(the material may be obtained from the address shown):

Flammable and Combustible Liquids Code:
ANSI/NFPA 30

National Fire Protection Association:

ANSI/NFPA #505; Powered Industrial Trucks,
National Fire Prevention Association, Barrymarch
Park, Quincy, Massachusetts 02269 U.S.A.

ANSI/ASME B56.8 Personal Burden Carriers

American National Standards Institute, Inc., 1430
Broadway, New York, New York 10018 U.S.A.

SAE J2258 Light Utility Vehicle

SAE International, 400 Commonwealth Drive,
Warrendale, PA 15096-0001 U.S.A.

ANSI/UL 558; Internal Combustion Engine
Powered Industrial Trucks

American National Standards Institute, Inc., 1430
Broadway, New York, New York 10018 U.S.A.

or

Underwriters Laboratories, 333 Pfingsten Road,
Northbrook, Illinois 60062 U.S.A.

Safe Operating Practices

WARNING

The Workman is an off-highway vehicle only and is
not designed, equipped, or manufactured for use on
public streets, roads, or highways.

Supervisor’s Responsibilities

Make sure that operators are thoroughly trained and
familiar with the

Operator’s Manual

and all labels on

the vehicle.

Be sure to establish your own special procedures and
work rules for unusual operating conditions (e.g.
slopes too steep for vehicle operation).

Before Operating

Operate the machine only after reading and
understanding the contents of this manual.

Never allow children to operate the vehicle. Anyone
who operates the vehicle should have a motor
vehicle license.

Never allow other adults to operate the vehicle
without first reading and understanding the

Operator’s

Manual

. Only trained and authorized persons should

operate this vehicle. Make sure that all operators
are physically and mentally capable of operating the
vehicle.

This vehicle is designed to carry only you, the
operator, and one passenger in the seat provided by
the manufacturer. Never carry any other passengers
on the vehicle.

Never operate the vehicle when under the influence
of drugs or alcohol. Even prescription drugs and
cold medicines can cause drowsiness.

Do not drive the vehicle when you are tired. Be sure
to take occasional breaks. It is very important that
you stay alert at all times.

Become familiar with the controls and know how to
stop the engine quickly.

Keep all shields, safety devices, and decals in place.
If a shield, safety device, or decal is malfunctioning,
illegible, or damaged, repair or replace it before
operating the machine.

Always wear substantial shoes. Do not operate
the machine while wearing sandals, tennis shoes
or sneakers. Do not wear loose fitting clothing or
jewelry which could get caught in moving parts and
cause personal injury.

Wearing safety glasses, safety shoes, long pants and a
helmet is advisable and required by some local safety
and insurance regulations.

Avoid driving when it is dark, especially in unfamiliar
areas. If you must drive when it is dark, be sure
to drive cautiously, use the headlights, and even
consider adding additional lights.

Be extremely careful when operating around people.
Always be aware of where bystanders might be.

Before operating the vehicle, always check the
designated areas of the vehicle that are stated in the
pre-starting section of this manual. If something
is wrong, do not use the vehicle. Make sure that
the problem is corrected before the vehicle or
attachment is operated.

Since gasoline is highly flammable, handle it carefully.

– Use an approved gasoline container.

4

Summary of Contents for 07266TC

Page 1: ...del No 07266TC Serial No 310000001 and Up Model No 07273 Serial No 310000001 and Up Model No 07273TC Serial No 310000001 and Up Model No 07279 Serial No 310000001 and Up To register your product or do...

Page 2: ...ion systems maintenance and warranty Replacements may be ordered through the engine manufacturer Introduction Read this information carefully to learn how to operate and maintain your product properly...

Page 3: ...the Vehicle under Special Operating Conditions 23 Jacking the Vehicle 23 Accessing the Hood 23 Lubrication 24 Adding Grease 24 Engine Maintenance 24 Servicing the Air Cleaner 24 Servicing the Engine O...

Page 4: ...who operates the vehicle should have a motor vehicle license Never allow other adults to operate the vehicle without first reading and understanding the Operator s Manual Only trained and authorized p...

Page 5: ...p turns or abrupt maneuvers or other unsafe driving actions that may cause a loss of vehicle control When dumping do not let anyone stand behind the vehicle and do not dump the load on anyone s feet R...

Page 6: ...Reduce the weight of the load and your speed when operating on hills or if the load has a high center of gravity Secure the load to prevent it from shifting and take extra care when hauling loads tha...

Page 7: ...eed the Gross Vehicle Weight GVW Maintenance Only qualified and authorized personnel shall be permitted to maintain repair adjust or inspect the vehicle Before servicing or making adjustments to the m...

Page 8: ...were determined according to the procedures outlined in EN 1032 Whole Body Vibration Measured vibration level 0 42 m s2 Uncertainty Value K 0 5 m s2 Measured values were determined according to the p...

Page 9: ...d and keep arms and legs inside of the vehicle at all times 99 7345 1 Warning read the Operator s Manual 2 Hot surface burn hazard stay a safe distance from the hot surface 3 Entanglement hazard belt...

Page 10: ...99 7350 1 Maximum tongue weight is 50 lb 23 kg maximum trailer weight is 400 lb 181 kg 10...

Page 11: ...g Wheel Parts needed for this procedure 1 Steering wheel Procedure Note This procedure is only needed for Model No 07266TC and 07273TC 1 Release the tabs on the back of the steering wheel that hold th...

Page 12: ...battery posts Charge the battery at a rate of 3 to 4 amp for 4 to 8 hours 12 volts Do not overcharge the battery WARNING Charging the battery produces gasses that can explode Never smoke near the bat...

Page 13: ...ing Maximum forward speed is 16 mph 26 km h Brake Pedal The brake pedal is used to stop or slow the vehicle Figure 5 CAUTION Brakes can become worn or can be incorrectly adjusted resulting in personal...

Page 14: ...2 1 2 3 4 5 6 Figure 7 1 Horn Button TC Models Only 4 Ignition switch 2 Hour meter 5 Power Point 3 Light switch 6 Oil light Hour Meter The hour meter Figure 7 indicates the total number of hours the e...

Page 15: ...r weight 1250 lb 567 kg total including trailer tongue weight and gross trailer weight Tow capacity Standard Hitch Tongue weight 50 lb 23 kg Maximum trailer weight 400 lb 182 kg Heavy Duty Hitch Tongu...

Page 16: ...l Service Interval Before each use or daily Note The engine is shipped with oil in the crankcase however the level of the oil must be checked before and after the engine is first started Check the eng...

Page 17: ...e in the tank allows gasoline to expand Never smoke when handling gasoline and stay away from an open flame or where gasoline fumes may be ignited by a spark Store gasoline in an approved container an...

Page 18: ...dal Note If the engine is cold press and hold the accelerator pedal about half way down and pull the choke knob out to the On position Return the choke knob to Off after the engine warms up Important...

Page 19: ...se guidelines for the first 100 operating hours Check the fluid and engine oil levels regularly and be alert for indications of overheating in any component of the vehicle After starting a cold engine...

Page 20: ...e moved a considerable distance transport it on a truck or trailer refer to Transporting the Vehicle 1 Remove the drive belt refer to Replacing the Drive Belt in the Belt Maintenance section in Mainte...

Page 21: ...ge the engine oil 07266 TC twice as often in special operating conditions refer to Maintaining the Vehicle under Special Operating Conditions Change the oil filter 07273 TC twice as often in special o...

Page 22: ...elerator operation Lubricate all grease fittings Touch up damaged paint CAUTION If you leave the key in the ignition switch someone could accidently start the engine and seriously injure you or other...

Page 23: ...Vehicle Whenever the engine is run for routine maintenance and or engine diagnostics the rear wheels of the vehicle should be 1 inch 25 mm off the ground with the rear axle supported on jack stands D...

Page 24: ...e the cover is sealing around the air cleaner body Air Cleaner Filter Inspect after every 100 operating hours replace after every 200 hours or sooner if dirty or damaged Note Service the air cleaner m...

Page 25: ...rval Every 200 hours Important To prevent engine damage always operate the engine with the complete air cleaner assembly installed 1 Inspect the new filter for shipping damage Check the sealing end of...

Page 26: ...enter 6 Clean around the oil dipstick and unscrew the cap 7 Slowly pour approximately 80 of the specified amount of oil into the filler tube and check the oil level refer to Checking the Crankcase Oil...

Page 27: ...e 29 3 Apply a light coat of clean oil to the new filter gasket 4 Screw the new filter on until the gasket contacts the mounting plate then tighten the filter an additional 1 2 to 3 4 turn further Do...

Page 28: ...the spark plugs so that foreign matter cannot fall into the cylinder when the spark plug is removed 2 Pull the spark plug wires off of the spark plugs and remove the plugs from the cylinder head 3 Ch...

Page 29: ...clamps previously removed Mount the filter so that the arrow points toward the carburetor Electrical System Maintenance Replacing the Fuses There are 3 fuses in the electrical system They are located...

Page 30: ...ll the new headlight through the opening in the bumper Figure 34 Ensure the adjustment posts are lined up with the holes in the mounting bracket in the bumper 4 Secure the headlight assembly with the...

Page 31: ...Level Service Interval Every 50 hours Note This procedure is only necessary for batteries in Model No 07266TC and 07273TC Check the electrolyte level every 50 operating hours or if the machine is in s...

Page 32: ...as a neutral position on the shift lever which controls the neutral in the transaxle The following steps should be taken to make sure that the neutral shift lever operates the transaxle neutral correc...

Page 33: ...can be adjusted at each wheel to achieve a desired suspension performance or ride feel To adjust the shock absorbers consult the machine s Service Manual for the proper procedures and tools used to p...

Page 34: ...he cover to the clutch and remove the cover Figure 40 1 2 Figure 40 1 Cover 2 Bolts 4 Thoroughly clean the inside of the cover and the inner workings of the clutch using compressed air CAUTION The dus...

Page 35: ...required Cooling System Maintenance Cleaning the Engine Cooling Areas Service Interval Every 100 hours Clean the rotating screen cooling fins and external surfaces of the engine every 100 operating h...

Page 36: ...actory with DOT 3 brake fluid Check the level before the engine is first started and every 8 hours or daily thereafter 1 Park the machine on a level surface set the parking brake turn the ignition off...

Page 37: ...te and route the belt over the secondary clutch Figure 45 2 Remove the belt from the primary clutch Figure 45 3 To replace the belt reverse the procedure Adjusting the Starter Generator Belt Service I...

Page 38: ...ights engine and the battery 3 Inspect the brakes refer to Inspecting the Brakes in the Brake Maintenance section in Maintenance 4 Service the air cleaner refer to Servicing the Air Cleaner in the Eng...

Page 39: ...tery in the Electrical System Maintenance section in Maintenance Note Do not connect the battery cables to the battery posts during storage Important The battery must be fully charged to prevent it fr...

Page 40: ...X P 15 A 20 A SP ARK PLUG VOLTAGE OPTIONAL P FLASHER MODULE C B F4 F2 X F1 F3 D E F G C A A LEFT REAR RIGHT REAR PILOT NOT USED HEADLIGHT LIGHT SWITCH MAG MAG A1 F1 J6 J5 RPM HORN OPTIONAL P3 E P3 D P...

Page 41: ...Notes 41...

Page 42: ...Notes 42...

Page 43: ...Notes 43...

Page 44: ...ted to weather storage practices contamination use of unapproved coolants lubricants additives fertilizers water or chemicals etc Normal noise vibration wear and tear and deterioration Normal wear and...

Reviews: