background image

2

Installing the Manifold

Parts needed for this procedure:

1

Manifold

7

Hydraulic fitting, straight

2

Diagnostic fitting

2

Dust cap

3

Bolt (3/8 x 1-3/4 inches)

3

Lockwasher (3/8 inch)

3

Spacer

Procedure

1.

Install 4 straight hydraulic fittings into the rear of the
manifold (Figure 4).

Figure 4

1.

Manifold

4.

Dust cap (2)

2.

Straight fitting, rear install
(4)

5.

Straight fitting, underside
install (3)

3.

Diagnostic fitting (2)

2.

Install 2 diagnostic fittings into either side of the
manifold along with dust caps (Figure 4).

3.

Install 3 straight hydraulic fittings into the bottom of
the manifold (Figure 4).

4.

Mount the manifold assembly to the underside of the
manifold bracket with 3 bolts (3/8 x 1-3/4 inches),
lock washers (3/8 inch) and spacers. Position the
spacers between the manifold bracket and the top of
the manifold. The manifold is to be positioned so the
fittings point to the rear, and down (Figure 5).

Note:

Make sure the O-rings are lubricated and in

position on all of the fittings before installation.

Figure 5

1.

Manifold assembly

4.

Bolt (3/8 x 1-3/4 inches)

2.

Machine frame

5.

Lock washers (3/8 inch)

3.

Spacer

3

Installing the Wheel Motor
Hoses

Parts needed for this procedure:

4

Hydraulic hose

Procedure

1.

Loosely thread the 45 degree fitting end of each
hydraulic hose onto the straight fittings at the rear of
the manifold (Figure 6).

Figure 6

1.

LH fitting, at 10 degrees

2.

RH fitting, at 10 degrees

2.

Route the 2 left hoses to the left wheel motor. Connect
the upper manifold hose to the upper wheel motor

4

 

Summary of Contents for 03655

Page 1: ...the machine on slopes engage the parking brake lower the cutting decks stop the engine and remove the ignition key before leaving the machine 5 Warning read the Operator s Manual do not tow the machin...

Page 2: ...1 Hydraulic tube part no 108 7626 1 Bulkhead lock nut 3 Tube clamp halves 2 Cap screw 5 16 x 1 1 2 inches 1 Flat washer 344 x 688 1 4 Lock nut 5 16 inch 1 Installing the manifold tubes 5 No parts requ...

Page 3: ...ings into each wheel motor assembly Figure 2 Position the fittings so they point straight to the rear Note Make sure the O rings are lubricated and in position on all of the fittings before installati...

Page 4: ...old bracket with 3 bolts 3 8 x 1 3 4 inches lock washers 3 8 inch and spacers Position the spacers between the manifold bracket and the top of the manifold The manifold is to be positioned so the fitt...

Page 5: ...1 Hydraulic tube part no 108 7626 3 Bulkhead lock nut 2 Tube clamp halves 1 Cap screw 5 16 x 1 1 2 inches 1 Flat washer 344 x 688 1 Lock nut 5 16 inch Procedure 1 Route the hydraulic tube part no 108...

Page 6: ...9 1 Manifold 3 Left frame bulkhead bracket 5 Hydraulic tube part no 108 7626 7 Bulkhead nut 2 Right frame bulkhead bracket 4 Hydraulic tube part no 108 7624 6 Hydraulic tube part no 108 7625 8 Tube c...

Page 7: ...ont right wheel motor Figure 10 5 Remove the R clamps securing the tube to the frame Figure 10 and the cable ties securing the brake cables to the hydraulic tubes LH RH Figure 10 1 Wheel shields 3 Scr...

Page 8: ...tting into the bottom of the variable pump Figure 11 4 Connect the hydraulic hose to the left hand pump fitting and to the hydraulic tube at left frame bulkhead If the right hand hose was removed conn...

Page 9: ...1 Install the R clamps removed previously using 2 screws and lock nuts to secure the hydraulic tubes to the machine frame shown in Figure 12 Figure 12 1 Machine frame 4 Screw 2 Hydraulic tubes 5 Lock...

Page 10: ...and install it in place D Squeegee across the surface of the decal starting at the center of the decal and working toward the edges using overlapping strokes 2 Using the dimensions shown in Figure 13...

Page 11: ...Schematics Hydraulic Schematic Rev A 11...

Page 12: ...been compiled as required per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery T...

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