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3

Safety

Safe Operating Practices

Read, understand, and follow all instructions in the
traction unit operator’s manual before operating the
cutting unit.

Read, understand, and follow all instructions in this
operator ’s manual before operating the cutting unit.

Never allow children to operate the cutting units. Do
not allow adults to operate traction unit or cutting units
without proper instruction. Only trained operators who
have read this manual should operate the cutting units.

Never operate the cutting units when under the
influence of drugs or alcohol.

Keep all shields and safety devices in place. If a
shield, safety device or decal is illegible or damaged,
repair or replace it before operation is commenced.
Also tighten any loose nuts, bolts, and screws to ensure
cutting unit is in safe operating condition.

Always wear substantial shoes. Do not operate cutting
unit while wearing sandals, tennis shoes, sneakers or
shorts. Also, do not wear loose fitting clothing which
could get caught in moving parts. Always wear long
pants and substantial shoes. Wearing safety glasses,
safety shoes and a helmet is advisable and required by
some local ordinances and insurance regulations.

Remove all debris or other objects that might be
picked up and thrown by the cutting unit reel blades.
Keep all bystanders away from the mowing area.

If the cutting blades strike a solid object or the cutting
unit vibrates abnormally, stop and shut the engine off.
Check cutting unit for damaged parts. Repair any
damage before restarting and operating the cutting
unit.

Lower the cutting units to the ground and remove key
from ignition switch whenever machine is left
unattended.

Be sure cutting units are in safe operating condition by
keeping nuts, bolts and screws tight.

Remove key from ignition switch to prevent accidental
starting of the engine when servicing, adjusting or
storing the machine.

Perform only those maintenance instructions described
in this manual. If major repairs are ever needed or
assistance is desired, contact an Authorized Toro
Distributor.

To ensure optimum performance and safety, always
purchase genuine Toro replacement parts and
accessories to keep the Toro all TORO. Never use
“will-fit” replacement parts and accessories made
by other manufacturers. 
Look for the Toro logo to
assure genuineness. Using unapproved replacement
parts and accessories could void the warranty of The
Toro Company.

Safety and Instruction Decals

Safety decals and instructions are easily visible to the operator and are located near any
area of potential danger. Replace any decal that is damaged or lost.

ON FRONT SHIELD OF CUTTING UNIT

(Part No. 93–6688 for CE)

ON FRONT SHIELD OF CUTTING UNIT

(Part No. 67–7960)

1.

Read the operator’s manual before performing maintenance.

2.

Cutting hazard to hands or feet—stop the engine and ensure
all moving parts have stopped before placing hands or feet in
the reel area.

Summary of Contents for 03527

Page 1: ...Operator s Manual English EN Form No 3350 282 5 and 8 Blade Reels for Reelmaster 5000 Series 03527 240000001 Up 03528 240000001 Up...

Page 2: ...ever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 il...

Page 3: ...lades strike a solid object or the cutting unit vibrates abnormally stop and shut the engine off Check cutting unit for damaged parts Repair any damage before restarting and operating the cutting unit...

Page 4: ...ped with manually adjustable reel speeds 275 rpm to 2000 rpm which control selected clip Note Refer to Traction Unit Operator s Manual for proper set up procedure Rollers Front roller is a 3 76 mm dia...

Page 5: ...e reel for grease Grease should be visibly evident in the reel bearings and internal spline of reel shaft end 3 Ensure that all nuts and bolts are securely fastened 4 Make sure carrier frame suspensio...

Page 6: ...rge cleanly from reel area Note The gap between the Cut Off bar and reel will increase as 1 the reel wears 2 reel is sharpened by grinding or 3 if the front grass shield is adjusted 1 Loosen screws se...

Page 7: ...it Fig 5 then tightening the top adjustment screw on each side of cutting unit This adjustment will position the bedknife closer to the reel blades Adjust until light contact is heard on both ends of...

Page 8: ...re appropriate for warm season grasses Bermuda Zoysia while cool season grasses Bluegrass Rye Bent may require more aggressive attitudes position B or A More aggressive attitudes cut more grass off by...

Page 9: ...9 3503 on the bedknife and record the bedknife angle Fig 9 1 Figure 9 1 Bedknife angle 2 Using a two screw gauge bar Toro Part No 98 1852 set the height of cut screw to the desired height of cut 3 Pla...

Page 10: ...ler until it contacts the surface that the plate is on Tighten the capscrews and make sure that the roller has not changed position To prevent moving the roller bracket when tightening Fig 13 hold the...

Page 11: ...ring The Turf Compensation Spring Fig 15 connecting carrier frame to cutting unit controls the amount of fore aft rotation available for the cutting unit The Turf Compensation Spring also transfers we...

Page 12: ...e bedknife These notches must be rounded off or filed flush with cutting edge of bedknife Also maintaining a lead in chamfer Fig 16 on right end of bedknife will ensure smooth operation of the bedknif...

Page 13: ...teps 3 7 9 Repeat the procedure for the remaining cutting units 10 When the backlap operation is completed return the backlap switch to Off set the reel speed controls to the desired mowing setting an...

Page 14: ...g the cutting unit remove the reel motors to prevent damage to the hydraulic hoses 1 Remove the front roller assembly 2 Remove the counterbalance weight Fig 18 3 Remove the large bearing adjustment nu...

Page 15: ...15...

Page 16: ...contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats due to wear or abrasion wo...

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