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19

MAINTENANCE 

END OF SHIFT

Once you’ve completed your daily scrubbing, project work or finish maintenance, proper end of use 

maintenance can greatly extend the machine’s life, improve performance, enhance sanitization and lower 

the machine’s long-term operational costs.  There are four key areas we will review and demonstrate:  

the recovery tank, squeegee assembly, battery maintenance and charging, ending with pad and brush  

maintenance. 
RECOVERY TANK
At the end of the job, the recovery tank needs to be emptied and rinsed out.  To drain the recovery tank, 

utilize the recovery tank drain hose at the rear of the machine. 

 

1. The drain hose has a press-fit cap that is removed for the draining process.
2. The hose is also equipped with a restriction collar that can be bent or squeezed to reduce splashing and 

spraying during the operation.
3. As the recovery tank drains, lift the recovery tank lid to the fully open position.  When almost empty, 

begin to rinse out the sediment from the bottom of the tank with a clean water hose.  After the tank is 

thoroughly rinsed and drained, leave the tank lid open to dry.
4. This is a great time to inspect and clean the vacuum mesh filter screen and ball float system.  This can be 

removed for cleaning by unscrewing the filter screen and rinsing it with a hose or faucet.

The full access tank is designed for periodic deep cleaning and sanitizing.  Once thoroughly rinsed, the 

operator can use a cleaner and sanitizer with a cloth or sponge to completely sanitize the recovery tank.  

This reduces the mold and mildew that can form over time.   

SQUEEGEE ASSEMBLY
The squeegee system is crucial to high-performance cleaning.  It is the last thing that touches the floor so 

proper maintenance is important for making it perform at its peak.  

1. Remove the squeegee assembly from the machine by loosening the easy-grip knobs and detaching the 

recovery hose at the back of the machine.  Take the squeegee to a drain or utility sink and thoroughly rinse 

the underside of the squeegee frame and squeegee blades.  Make sure that all particles and debris have 

been removed.  Inspect the neck of the squeegee assembly for debris.  If found, clear the debris and rinse it 

out.

2. 

Inspect the front and rear squeegee blades.  If the blade edges are not clearly defined or worn halfway 

through the thickness of the blade, then it is time for replacement or to be flipped to another edge.  The 

squeegee blades have four usable edges.
3. Blade exchange is completely tool-free for fast, easy maintenance.  To remove the rear blade, release the 

over-center latch and slide the squeegee retainer off the hook on the other side. 
4. The blade can be removed for replacement or flipped length wise or top to bottom to utilize another 

blade edge.

To re-attach the blade, align the blade holes with the squeegee frame guides from one end to the other.  

Slide the retainer over the hook and press the retainer latch into position on the far end following the 

guides.  Engage the latch to finish the operation.

Vacuum mesh filter screen and ball float 

system

4

Raising recovery tank lid to fully open 

position

3

Drain hose has a press-fit cap and 

restriction collar

2

Recovery tank drain hose

1

Summary of Contents for Floorkeeper 20 OB/99120ORB

Page 1: ...51 0719 WWW TORNADOVAC COM Operations Maintenance Manual For Commercial Use Only Form No L9120AA 08 19 Tornado Industries LLC All rights reserved AUTOMATIC SCRUBBERS Floorkeeper 20 PD 99120B Floorkeep...

Page 2: ...y Terms subject to change without notice 1 All Windshear Blowers Storm TV2SS Side and Downdraft Insulation Blowers CV 30 CV 38 CK14 1 PRO CK 14 1 BSE CK14 2 PRO SWM 31 9 CK LW13 1 CK LW 13 1 ROAM CV 3...

Page 3: ...3 NOTES...

Page 4: ...period the original receipt invoice will act as proof of purchase Contact Tornado for any warranty inquiries IMPORTANT SAFETY INSTRUCTIONS READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE USING THIS UNIT R...

Page 5: ...ON Spinning brush Keep hands away Turn off power before working on machine CAUTION Do not operate machine unless trained and authorized NOTE Do not operate machine unless operator manual is read and u...

Page 6: ...tance when lifting the machine NOTE Use a recommended ramp with a maximum of a 12 incline when loading or unloading into off truck or trailer NOTE When transporting the machine use tie down straps to...

Page 7: ...tate of California to cause cancer Wash hands after handling For more information go to www P65Warnings ca gov WARNING Do not wear jewelry when working near electrical components WARNING Batteries emi...

Page 8: ...tteries Other types must not be used The maximum dimensions and the weight are Width 12 7 8 in 327 mm Length 7 1 8 in 181 mm Height 10 7 8 in 276 mm Weight 82 lb 37 kg NOTE The on board charger has be...

Page 9: ...n the batteries When batteries are fully charged all LEDs are lit As the batteries discharge the LEDs will begin to go out from right to left On lead acid battery equipped units when the discharge lev...

Page 10: ...JAN 130AH LEAD ACID 40005 ON R OFF L OFF L OFF L FULL RIVER 140AH AGM 40004 ON R ON R OFF L OFF L FULL RIVER 105AH AGM The on board charger is able to charge wet lead acid or maintenance free AGM batt...

Page 11: ...The formation of excess foam could damage the vacuum motor so be sure to use only the correct amount of detergent Water temperature should not exceed 120 F 50 C 3 It is easy to gage the solution level...

Page 12: ...This valuable ingenuity removes the need for operators to kneel or strain to attach the pad driver or brush First start by placing the pad driver or brush on the floor in front of the scrubber 1 Turn...

Page 13: ...low and high spots in the floor 4 Align the Velcro pad retainer along one length of the red backer pad and press down This will leave a 2 gap along one side of the backer pad Then place the surface p...

Page 14: ...approximately 1 32 inch 1 mm off the ground allowing the recovery blade to deflect as shown below 2 If for some reason your squeegee blade height must be adjusted it is done so by turning the left thu...

Page 15: ...he lower control panel of the unit s 1 2 3 Step on board operation guide Following are the detail steps of how scrubbing and recovery functions are activated LOWERING THE SCRUB DECK The scrub deck is...

Page 16: ...the squeegee lever and shift it left to clear the notch Once clear lower the squeegee into the recovery position In doing so the unit s vacuum motor will activate TRANSPORT MODE The scrub deck and sq...

Page 17: ...17 Squeegee assembly in transport storage position 2 Scrub deck in transport storage position 1...

Page 18: ...disk models only X Thoroughly clean entire machine X Check linkages and connectors for wear damage X Check all bearings and wheels for noise or loose hardware X Check recovery tank lid gasket for wea...

Page 19: ...itize the recovery tank This reduces the mold and mildew that can form over time SQUEEGEE ASSEMBLY The squeegee system is crucial to high performance cleaning It is the last thing that touches the flo...

Page 20: ...to the Charging segment of this manual for charging instructions Once charging is completed open the vent caps and look inside the fill wells Add distilled water until the electrolyte level is approx...

Page 21: ...ructions above to install new batteries by orienting and connecting the batteries as shown in the Battery Connection Diagram After installation is complete be sure to charge your batteries before oper...

Page 22: ...ing program 1 The machine has a tie down holes on each side of the main frame 2 It can also be strapped down to a trailer or truck bed using tie down straps inserted between the recovery tank and solu...

Page 23: ...Start by checking the recovery hose at the lower elbow connected to the squeegee assembly 2 Then check the upper elbow and the recovery tank orifice If debris is found clear the clog with your hands...

Page 24: ...to consider the batteries If the batteries are wet lead acid batteries check the water levels in the battery cells If they require watering refer to the Battery Watering segment of this manual If the...

Page 25: ...ocated on the underside of the unit between the wheels and the casters and clean out the debris Once clean re attach the filter and tighten it until snug Ensure the screen filter element is aligned pr...

Page 26: ...triction collar then it is likely in the recovery tank at the drain opening In this case we suggest that the operator put rubber gloves on prior to submerging their hand to check for the clog Once the...

Page 27: ...g well short of this then it is likely that the recovery hose is not routed properly and has become an obstruction 1 To fix this route the recovery hose to have the loop hose trap between the squeegee...

Page 28: ...bly and check for a clog in the neck of the assembly Recovery hose may be damaged Check for damage Replace if damage found Squeegee assembly height may be out of adjustment Check the squeegee height S...

Page 29: ...a service center for testing Vacuum motor will not turn on Squeegee is still in transport storage position Lower squeegee to operating position Vacuum motor relay may be faulty Contact a service cente...

Page 30: ...ree Traction drive motor tripped Remove overload condition and reset Traction drive motor has short circuited Contact a service center for testing Four Battery lockout has occurred Recharge batteries...

Page 31: ...31 This page intentionally left blank...

Page 32: ...cleaning and maintenance equipment o Contacted by local dealer o Previous experience with Tornado products o Reputation Recommendation o Advertising o Direct mail o Website ____________ o Blog _______...

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