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15

MACHINE OPERATION 

OPERATIONAL CONTROLS

TURNING THE UNIT ON/OFF
The machine is powered on through a key switch on the upper control 

panel.  Turn the key to the ON position.  You will see the battery meter 

on the left side of the upper control panel light up to show the battery 

charge level. 

 

The key switch is a proven way to eliminate unwanted operation.  Simply 

remove the key and safely store it away when you have completed 

scrubbing.

Transaxle drive unit key switch shown 

above

SETTING DESIRED SOLUTION FLOW RATE 

The next step is to set the unit to the desired solution flow.  This control 

feature is located at the lower rear of the machine and can be adjusted 

from low to high flow spanning a range of 0 to 0.5 gallons (1.9 L) per 

minute.  

Solution flow adjustment knob

On-board “1, 2, 3-Step” operation guide

Once the machine is powered on and the 

solution flow is set, it takes three simple steps 

to operate the machine:  lower the scrub 

deck, lower the squeegee and engage the 

activation trigger.  These steps are visually 

shown on the lower control panel of the 

unit’s “1, 2, 3-Step” on-board operation 

guide.  Following are the detail steps of 

how scrubbing and recovery functions are 

activated.

LOWERING THE SCRUB DECK
The scrub deck is lowered using the foot pedal at the rear of the unit.  

1. Place your foot on the pedal and depress the lever while shifting it to the right.  Once clear of the lower 

notch, lifting your foot will lower the scrub deck into the operating position.
2. The unit has two down pressure settings.  The disk unit has settings of 60 and 90 lb (27 and 40 kg) and the 

orbital unit has settings of 75 and 100 lb (34 and 45 kg).  When the unit is set into operating position with 

the foot pedal, it is in the lower down pressure position.  This position is typically used for daily cleaning of 

normal soils.  However, should you have tough soils or want to perform chemical-free finish removal, engage 

the higher down pressure setting by lifting the foot pedal lever to the upper notch position.  To disengage 

high down pressure, simply lift and shift the lever to the right and lower into normal operating position.
3. The disk scrub head is equipped with a self-adjusting shroud with bristle skirt that virtually eliminates 

overspray and increases ease of use.

Summary of Contents for Floorkeeper 20 OB/99120ORB

Page 1: ...51 0719 WWW TORNADOVAC COM Operations Maintenance Manual For Commercial Use Only Form No L9120AA 08 19 Tornado Industries LLC All rights reserved AUTOMATIC SCRUBBERS Floorkeeper 20 PD 99120B Floorkeep...

Page 2: ...y Terms subject to change without notice 1 All Windshear Blowers Storm TV2SS Side and Downdraft Insulation Blowers CV 30 CV 38 CK14 1 PRO CK 14 1 BSE CK14 2 PRO SWM 31 9 CK LW13 1 CK LW 13 1 ROAM CV 3...

Page 3: ...3 NOTES...

Page 4: ...period the original receipt invoice will act as proof of purchase Contact Tornado for any warranty inquiries IMPORTANT SAFETY INSTRUCTIONS READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE USING THIS UNIT R...

Page 5: ...ON Spinning brush Keep hands away Turn off power before working on machine CAUTION Do not operate machine unless trained and authorized NOTE Do not operate machine unless operator manual is read and u...

Page 6: ...tance when lifting the machine NOTE Use a recommended ramp with a maximum of a 12 incline when loading or unloading into off truck or trailer NOTE When transporting the machine use tie down straps to...

Page 7: ...tate of California to cause cancer Wash hands after handling For more information go to www P65Warnings ca gov WARNING Do not wear jewelry when working near electrical components WARNING Batteries emi...

Page 8: ...tteries Other types must not be used The maximum dimensions and the weight are Width 12 7 8 in 327 mm Length 7 1 8 in 181 mm Height 10 7 8 in 276 mm Weight 82 lb 37 kg NOTE The on board charger has be...

Page 9: ...n the batteries When batteries are fully charged all LEDs are lit As the batteries discharge the LEDs will begin to go out from right to left On lead acid battery equipped units when the discharge lev...

Page 10: ...JAN 130AH LEAD ACID 40005 ON R OFF L OFF L OFF L FULL RIVER 140AH AGM 40004 ON R ON R OFF L OFF L FULL RIVER 105AH AGM The on board charger is able to charge wet lead acid or maintenance free AGM batt...

Page 11: ...The formation of excess foam could damage the vacuum motor so be sure to use only the correct amount of detergent Water temperature should not exceed 120 F 50 C 3 It is easy to gage the solution level...

Page 12: ...This valuable ingenuity removes the need for operators to kneel or strain to attach the pad driver or brush First start by placing the pad driver or brush on the floor in front of the scrubber 1 Turn...

Page 13: ...low and high spots in the floor 4 Align the Velcro pad retainer along one length of the red backer pad and press down This will leave a 2 gap along one side of the backer pad Then place the surface p...

Page 14: ...approximately 1 32 inch 1 mm off the ground allowing the recovery blade to deflect as shown below 2 If for some reason your squeegee blade height must be adjusted it is done so by turning the left thu...

Page 15: ...he lower control panel of the unit s 1 2 3 Step on board operation guide Following are the detail steps of how scrubbing and recovery functions are activated LOWERING THE SCRUB DECK The scrub deck is...

Page 16: ...the squeegee lever and shift it left to clear the notch Once clear lower the squeegee into the recovery position In doing so the unit s vacuum motor will activate TRANSPORT MODE The scrub deck and sq...

Page 17: ...17 Squeegee assembly in transport storage position 2 Scrub deck in transport storage position 1...

Page 18: ...disk models only X Thoroughly clean entire machine X Check linkages and connectors for wear damage X Check all bearings and wheels for noise or loose hardware X Check recovery tank lid gasket for wea...

Page 19: ...itize the recovery tank This reduces the mold and mildew that can form over time SQUEEGEE ASSEMBLY The squeegee system is crucial to high performance cleaning It is the last thing that touches the flo...

Page 20: ...to the Charging segment of this manual for charging instructions Once charging is completed open the vent caps and look inside the fill wells Add distilled water until the electrolyte level is approx...

Page 21: ...ructions above to install new batteries by orienting and connecting the batteries as shown in the Battery Connection Diagram After installation is complete be sure to charge your batteries before oper...

Page 22: ...ing program 1 The machine has a tie down holes on each side of the main frame 2 It can also be strapped down to a trailer or truck bed using tie down straps inserted between the recovery tank and solu...

Page 23: ...Start by checking the recovery hose at the lower elbow connected to the squeegee assembly 2 Then check the upper elbow and the recovery tank orifice If debris is found clear the clog with your hands...

Page 24: ...to consider the batteries If the batteries are wet lead acid batteries check the water levels in the battery cells If they require watering refer to the Battery Watering segment of this manual If the...

Page 25: ...ocated on the underside of the unit between the wheels and the casters and clean out the debris Once clean re attach the filter and tighten it until snug Ensure the screen filter element is aligned pr...

Page 26: ...triction collar then it is likely in the recovery tank at the drain opening In this case we suggest that the operator put rubber gloves on prior to submerging their hand to check for the clog Once the...

Page 27: ...g well short of this then it is likely that the recovery hose is not routed properly and has become an obstruction 1 To fix this route the recovery hose to have the loop hose trap between the squeegee...

Page 28: ...bly and check for a clog in the neck of the assembly Recovery hose may be damaged Check for damage Replace if damage found Squeegee assembly height may be out of adjustment Check the squeegee height S...

Page 29: ...a service center for testing Vacuum motor will not turn on Squeegee is still in transport storage position Lower squeegee to operating position Vacuum motor relay may be faulty Contact a service cente...

Page 30: ...ree Traction drive motor tripped Remove overload condition and reset Traction drive motor has short circuited Contact a service center for testing Four Battery lockout has occurred Recharge batteries...

Page 31: ...31 This page intentionally left blank...

Page 32: ...cleaning and maintenance equipment o Contacted by local dealer o Previous experience with Tornado products o Reputation Recommendation o Advertising o Direct mail o Website ____________ o Blog _______...

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