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Topsoaring New Technology TOPSKY DLG, Installation Manual

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Topsoaring New Technology TOPSKY DLG Installation Manual Download Page 30

Topsoaring New Technology Co., LTD

Top Sky DLG Install Guide

TopskyInstallGuide-(English version).doc

Page 30 of 40

Very complete hardware kit, control horns, pushrods and housings, heat shrink, wing plug, pre-cut servo

tray, and lots of carbon and glass to play with!

The pod, very clean and NOT like the Longshot as many people compare it to.

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Summary of Contents for TOPSKY DLG

Page 1: ...Topsoaring New Technology Co LTD Top Sky DLG Install Guide TopskyInstallGuide English version doc Page 1 of 40 TOPSKY DLG Installation Manual...

Page 2: ...Topsoaring New Technology Co LTD Top Sky DLG Install Guide TopskyInstallGuide English version doc Page 2 of 40...

Page 3: ...280g Wing load 11 38g dm2 12 26g dm2 Recommend RC equipment Servo Futaba 3108 3110 3114 S3154 JR SM22 DS285 Diamond D 4 7 D 60 Hitec HS45 HS55 HS5055 Battery C 4 KAN400 2 3AAA Double Stick 18AWG Wire...

Page 4: ...u can make streamline as shown in the picture below 1 3 Cover the tail boom with 300 sandpaper then sand the groove of the stabilizer mount Make sure that the groove is parallel to the fuselage and pa...

Page 5: ...y DLG Install Guide TopskyInstallGuide English version doc Page 5 of 40 1 6 Sand the gap and bevel for the hinge 1 7 Bond the carbon cloth to the tail The weight of the tail should be 13g 1 8 Wait for...

Page 6: ...al tail The width is the same as the diameter of the tail boom and the length is 10mm 1 10 Slotting the tail boom Width 2 5mm length 20mm Make sure the edge of the two slots are smooth You may sand it...

Page 7: ...from the front to the end of the tail boom 1 15 Bond the tail boom and the vertical tail with fiberglass and epoxy 1 16 Cut the covering of the stabilizer 2mm inside of the carbon 1 17 Fix the tail on...

Page 8: ...e vertical tail should be vertical to the center line of the tail boom 1 18 Temporarily join the vertical tail and the tail boom with tape Then bond the tail boom and the vertical tail from both sides...

Page 9: ...nstallGuide English version doc Page 9 of 40 1 21 With a ruler make the vertical tail be vertical to the desk 1 22 With the scale mark adjust the stabilizer and the mount When the stabilizer is flat o...

Page 10: ...nology Co LTD Top Sky DLG Install Guide TopskyInstallGuide English version doc Page 10 of 40 1 23 Bond the stabilizer mount and the tail boom with fast glue 1 24 Cut appropriate size of fiberglass wit...

Page 11: ...rsion doc Page 11 of 40 1 25 Apply a thin layer of epoxy on the boom stabilizer carbon and the mount 1 26 Join the tail boom and the mount to the bottom of the stabilizer with epoxy and fiberglass Wai...

Page 12: ...Topsoaring New Technology Co LTD Top Sky DLG Install Guide TopskyInstallGuide English version doc Page 12 of 40...

Page 13: ...Topsoaring New Technology Co LTD Top Sky DLG Install Guide TopskyInstallGuide English version doc Page 13 of 40 2 2 Trial fit your servo and make adjustments until they fit tight...

Page 14: ...echnology Co LTD Top Sky DLG Install Guide TopskyInstallGuide English version doc Page 14 of 40 2 3 Mark the location of the screw holes when putting the wing on the fuselage 2 4 Drill holes for servo...

Page 15: ...age 15 of 40 2 5 Drill screw holes with file 2 6 Place wing face down on the desk 2 7 Put tape on the joint of the wing bottom 2 8 Prepare the platform for gluing of the wing joint The wing dihedral a...

Page 16: ...y Co LTD Top Sky DLG Install Guide TopskyInstallGuide English version doc Page 16 of 40 2 10 Record the locations of screw holes and servo cable holes 2 11 Apply fiberglass and epoxy on the joint area...

Page 17: ...17 of 40 2 12 Cellophane can be added on the outside of the fiberglass making the surface very smooth after it cures 2 13 Apply carbon cloth and epoxy on the location of screw holes 2 14 Cut the 6mm c...

Page 18: ...uselage Then enlarge the holes with 6mm drill 2 16 Insert the 2 short carbon pipes into the wing screw holes and assemble the wing onto the fuselage 2 17 Put on the tail boom and make sure the wing is...

Page 19: ...e with two screws Slightly loosen the screws when the epoxy is half cured 2 20 After the wing s cure sand the screw tube to make them flush with the wing 2 21 Locate the finger peg position as you lik...

Page 20: ...rear part of the fuselage if necessary and the inside of the front part of the tail boom Make sure they match 3 2 Drill holes on the rear part of the fuselage preparing for the linkage of the tail 3 3...

Page 21: ...e front part 3k carbon fiber should be added to the front part of the tail boom and apply epoxy 4 Aileron Installation 4 1 Connect the electronic devices power on and test Center all sticks and trims...

Page 22: ...uide English version doc Page 22 of 40 4 3 Pass the Servo cables through the hole and glue the aileron servos into the installation holes with epoxy 4 4 Solder the aileron connector 4 5 Make holes on...

Page 23: ...e into the same length 4 7 Install the aileron link rod 4 8 Test the aileron servos by powering on the receiver Then power off the receiver Adjust the arms to center the ailerons 4 9 Bond the servos a...

Page 24: ...n doc Page 24 of 40 and receiver assembly 5 2 Adjust the servo mount based on the size of the servos 5 3 Using plywood cut two pieces of 7x15mm squares Drill 1mm holes on them 5 4 Cut slots on the ser...

Page 25: ...Topsoaring New Technology Co LTD Top Sky DLG Install Guide TopskyInstallGuide English version doc Page 25 of 40 5 6 Install the rod tube 5 7 Install servos...

Page 26: ...0 5 8 Install the servo Y extension cable you created earlier 5 9 Install receiver and batteries Run the antenna out of the fuselage through the front part and fix it on the tail boom with tape 6 Inst...

Page 27: ...put in the horn without glue then adjust them into appropriate position 6 4 Cut a piece of balsa wood Put it at the end of the rudder rod tube Trim the shape of the wood and make sure the rod doesn t...

Page 28: ...nter of gravity Install batteries receiver and fuselage cover Make sure the COG is 75 80mm behind the leading edge at the middle of the wing Changing weight on the nose or tail to adjust the COG The b...

Page 29: ...verseas transit Out of the box there was zero damage and all the parts were present Upon opening the box you ll find the all the usual bits and pieces and a very complete hardware kit with control hor...

Page 30: ...nstallGuide English version doc Page 30 of 40 Very complete hardware kit control horns pushrods and housings heat shrink wing plug pre cut servo tray and lots of carbon and glass to play with The pod...

Page 31: ...Topsoaring New Technology Co LTD Top Sky DLG Install Guide TopskyInstallGuide English version doc Page 31 of 40 The tail feathers The wings...

Page 32: ...Guide TopskyInstallGuide English version doc Page 32 of 40 Carbon armored TE and tips Carbon armored LE Inside view of the pod nice carbon supports Tightly woven boom very strong All the carbon and gl...

Page 33: ...E flite S 75 s The Rx is an AR6100e and the rx battery is a 220mah In order to fit the S 75 s the holes in the tray had to be widened they are pre cut for about a D 60 sized servo After everything was...

Page 34: ...ll Guide TopskyInstallGuide English version doc Page 34 of 40 Sand the stub Trimming the boom Nice snug fit Mixing the splooge Time to apply And on she goes Trimming out the tray to fir the S 75 s Tes...

Page 35: ...it was time to cut Exacto made quick work of the glass and then the foam left over was dug out with a scratch awl And the fit Like a glove The 45 s fell perfectly into place Then I used a hole saw mad...

Page 36: ...glish version doc Page 36 of 40 at 6 Time to cure Marking the location of the servos square Template laid time to cut to the hinge line Digging the foam Brass hole saw making the wire channels Like a...

Page 37: ...s so if you have no glass laying around the kit has all you need After cutting it it was time to 3M77 her and lay her down After it was on time to set it for good We debated on whether we should CA th...

Page 38: ...I ll never use it on another wing root The glass was hard though so onward we went Next step was to put the carbon reinforcing patches over the wing bolt locations I don t really think they are very n...

Page 39: ...and drilling a hole in the wrong spot on the wing Once they were in place and all cured much faster than 4 days it was time to drill the holes out bigger and put in the carbon sleeves into the wing f...

Page 40: ...Topsoaring New Technology Co LTD Top Sky DLG Install Guide TopskyInstallGuide English version doc Page 40 of 40 Cut the carbon sleeves to length Then install Finished...

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