TOP CAT 46BRA1 General Operators Instructions And Maintenance Manual Download Page 2

This is meant to highlight sections of safety standards published by the American National Standards 

Institute and the Occupational Safety and Health Administration. This is not meant to replace those 

standards but only highlight certain areas. 

When care is taken to ensure that the right tool is operated properly, and safety and maintenance 

procedures are followed, accidents can be avoided. Read and follow all instructions and directions. 

Comply with all rules governing the use of power tools, personal protective equipment and equipment 

guards.

Remember - machines, attachments and accessories must be used only for the purpose for which 

they were designed. Safety reasons and product liability prohibit any modifications to tools. Any 

attachments or accessories must be agreed to in advance with an authorized technical representative 

of T.C. Service Co. 

Operators Instructions and Safety Precautions

The grinding equipment must be approved for 

the rated speed of the machine. The rated 

speed, marked on the machine, should not be 

exceeded. Be sure to learn the proper handling 

and storage of abrasive wheels and inserted 

tooling. 

Inspect the wheel guard for any signs of  wear 

and that it is properly mounted to the tool. Any 

guard showing signs of wear such as bends, 

chips, nicks, or cracks should be replaced. 

Always wear eye and hearing protection, and 

when necessary, other personal protective 

equipment such as gloves, an apron, and 

helmet. 

Airborne particulate resulting 

from the grinding process can 

cause hazards. Wear appropriate 

protective equipment. 

Check hose size and air pressure. The air pressure at the tool shall 

not exceed 90 psi (6.2 bar). All hoses should be inspected regularly  

and kept away from heat, oil and sharp edges. Be sure the tool is 

secured to the air hose.

Measure the speed of grinders every 20 hours of actual use or once 

per week, whichever comes first.

Measure speed of all types of grinders after maintenance or repair, 

whenever a grinder is issued from the tool crib and at each wheel 

change. Several readings should be taken.

This form of inspection should be made with the grinding wheel 

removed. 

Summary of Contents for 46BRA1

Page 1: ...A5 1 4 Inch Built In Collet Changable Insert Collet 1 4 20 Internal Thread 2 Inch 50mm 3 Inch 75mm 4 inch 100mm 4 1 2 inch 114mm 5 inch 125mm or 6 Inch 150mm Type 1 or Type 27 Wheels 3 8 24 x 0 58 Inc...

Page 2: ...ed of the machine The rated speed marked on the machine should not be exceeded Be sure to learn the proper handling and storage of abrasive wheels and inserted tooling Inspect the wheel guard for any...

Page 3: ...from the process do not create a hazard to the eyes or will ignite the environment 7 Grinders shall not be used in potentially explosive atmospheres 8 Pneumatically driven tools are not generally ins...

Page 4: ...Maintenance...

Page 5: ...y with gear head 406 110 in downward direction Clamp onto the side of gear spacer 406 42 and rear most bearing 300 G 29 21 Tap the pinion gear stem through the rear bearing with use of a 3 16 inch pun...

Page 6: ...UTPUT SPINDLE 406 17 DA ERICKSON COLLET SPINDLE 406 38 LOCKNUT 406 39 MOTOR RETAINER 406 40 HEAD RETAINER 406 41 COUPLING 406 42 SPACER 406 45 SNAP RING 406 47 WHEEL FLANGE 410 G 17F S STEEL FRONT EXH...

Page 7: ...ADAPT ASSY 1100 661 3 8 24 TO 5 8 I D BACKING PLATE 1100 662 3 8 24 TO 5 8 I D ADAPTER NUT 1100 664 3 8 24 TO 7 8 I D BACKING PLATE 1100 666 3 8 24 TO 7 8 I D ADAPTER NUT 1100 668 3 8 24 TO 7 8 I D T...

Page 8: ...ration 6 Maintain a stress free posture for the entire body Prolonged exposure to vibrations created by vibrating sources may cause health hazards There are gloves handle wraps and other forms of prot...

Page 9: ...from the tool The coupling should be installed near to the tool It is important that the tool receive internal lubrication on a regular basis Having the connection closer to the tool will promote regu...

Page 10: ...s Right Angle Grinder w 5 8 11 x 0 980 Output Spindle Right Angle Grinder w 3 8 24 x 0 580 Output Spindle Right Angle Grinder w 3 8 24 x 0 980 Output Spindle Type 27 Wheel w Built in Hub Type 27 Wheel...

Page 11: ...k better last longer between maintenance intervals and are safer in general use The maintenance costs are reduced dramatically when a little time is taken to regularly lubricate the tools There are se...

Page 12: ...uipped with gear systems require occasional greasing in order to maintain ef ciency and promote longevity of the geared components Zirc grease ttings are installed on geared tools to make for ease of...

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