TOP CAT 46BRA1 General Operators Instructions And Maintenance Manual Download Page 11

Each wheel is labeled with a maximum operating speed. It is extremely important to compare this 

rating with the maximum operating speed of the tool. Never mount a wheel on a tool where the 

maximum operating speed of the tool is higher than the maximum operating speed of the wheel. This 

can cause an over speed situation and can result in injury. 

The following list details specific items one should inspect and be aware of when mounting abrasives.

● The maximum operating speed marked on the wheel must be equal to or higher than the rated 

spindle speed (free speed) of the tool.

● Check the wheel dimensions so that it fits within the guard properly.

● Do not use any wheel that shows cracks, chips or evidence it has been soaked in fluids. 

● Wheel flanges should have flat contact surfaces and be without cracks or burrs. 

Testing and Mounted Wheel

Start any new grinder with a new wheel under a bench and away from any bystanders. Run at full 

speed for one minute. 

Ensure Proper Pressure, Filtration & Lubrication

Properly lubricated pneumatic tools work better, last longer between maintenance intervals and are 

safer in general use. The maintenance costs are reduced dramatically when a little time is taken to 

regularly lubricate the tools. There are several ways to ensure proper lubrication. 

1) Filters, Regulators & Lubricators

These devices should be installed in the air system at each grinding station and inspected regularly 

to ensure proper operation. Each device in this set performs a vital task that greatly affects the 

performance of the tool and overall longevity of the component parts. 

Filters

A filter is a device used to trap/contain particulate and liquid contaminants in the compressed air 

system. They generally have a cartridge or screen that requires cleaning or replacement regularly. 

Without this maintenance, the filtering device can become clogged and reduce the flow of air to the 

tool. A loss in performance can result.

Regulators

A regulator adjusts the operating pressure supplied to the tool. This device generally is used with 

a pressure gauge that will indicate the current pressure setting. All Top Cat ® pneumatic tools are 

designed to operate at 90 PSI (6.2 bar) while the tool is running. The tool should never be run if the 

pressure should exceed 90 PSI (6.2 bar). 

Summary of Contents for 46BRA1

Page 1: ...A5 1 4 Inch Built In Collet Changable Insert Collet 1 4 20 Internal Thread 2 Inch 50mm 3 Inch 75mm 4 inch 100mm 4 1 2 inch 114mm 5 inch 125mm or 6 Inch 150mm Type 1 or Type 27 Wheels 3 8 24 x 0 58 Inc...

Page 2: ...ed of the machine The rated speed marked on the machine should not be exceeded Be sure to learn the proper handling and storage of abrasive wheels and inserted tooling Inspect the wheel guard for any...

Page 3: ...from the process do not create a hazard to the eyes or will ignite the environment 7 Grinders shall not be used in potentially explosive atmospheres 8 Pneumatically driven tools are not generally ins...

Page 4: ...Maintenance...

Page 5: ...y with gear head 406 110 in downward direction Clamp onto the side of gear spacer 406 42 and rear most bearing 300 G 29 21 Tap the pinion gear stem through the rear bearing with use of a 3 16 inch pun...

Page 6: ...UTPUT SPINDLE 406 17 DA ERICKSON COLLET SPINDLE 406 38 LOCKNUT 406 39 MOTOR RETAINER 406 40 HEAD RETAINER 406 41 COUPLING 406 42 SPACER 406 45 SNAP RING 406 47 WHEEL FLANGE 410 G 17F S STEEL FRONT EXH...

Page 7: ...ADAPT ASSY 1100 661 3 8 24 TO 5 8 I D BACKING PLATE 1100 662 3 8 24 TO 5 8 I D ADAPTER NUT 1100 664 3 8 24 TO 7 8 I D BACKING PLATE 1100 666 3 8 24 TO 7 8 I D ADAPTER NUT 1100 668 3 8 24 TO 7 8 I D T...

Page 8: ...ration 6 Maintain a stress free posture for the entire body Prolonged exposure to vibrations created by vibrating sources may cause health hazards There are gloves handle wraps and other forms of prot...

Page 9: ...from the tool The coupling should be installed near to the tool It is important that the tool receive internal lubrication on a regular basis Having the connection closer to the tool will promote regu...

Page 10: ...s Right Angle Grinder w 5 8 11 x 0 980 Output Spindle Right Angle Grinder w 3 8 24 x 0 580 Output Spindle Right Angle Grinder w 3 8 24 x 0 980 Output Spindle Type 27 Wheel w Built in Hub Type 27 Wheel...

Page 11: ...k better last longer between maintenance intervals and are safer in general use The maintenance costs are reduced dramatically when a little time is taken to regularly lubricate the tools There are se...

Page 12: ...uipped with gear systems require occasional greasing in order to maintain ef ciency and promote longevity of the geared components Zirc grease ttings are installed on geared tools to make for ease of...

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