TOOLINE HY70i User Manual Download Page 1

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Summary of Contents for HY70i

Page 1: ...TOOLINE INVERTER GENERATOR USER MANUAL Model HY701 KOHLER 4 Stroke Engine ...

Page 2: ...oline will continuously innovate anddevelop its products bothindesignandquality therefore there couldbe some differences betweenthe product andthe manual Pleasecontact customer service if you have any questions regardingany differences you observe 0 Take this manualas a part of the generator If the generator is resold please includethe manual withit 0 Please contact customer service if you have an...

Page 3: ...nd overload indicator 6 3 Oil alert system 7 Stopping the engine 7 1 Normal engine shutdown 7 2 Emergency engine shutdown 07 15 16 17 19 12 8 1 Maintenance schedule 8 2 Changing the oil 8 3 Air cleaner service 8 4 Spark plug service 8 5 8 58 Replace battery and fuse 8 6 Cleaning fuel tank filter 32 36 37 38 39 41 25 25 25 33 34 39 12 9 Transporting Storing 33 13 33 40 42 9 1 Moving generator on th...

Page 4: ...kWARNING The exhaust contains poisonous carbon monoxide gas Never runthe generator inside a home or garage even if thedoor or window is open Use the generator inventilated conditions Donot usethe generator inpotentially explosive atmospheres or underground ELECTRIC SHOCE HAZARDS AWARNING Do not expose the generator to rain moisture or snow FIREAND BURNHAZARDS AWARNING Gasoline is explosive andflam...

Page 5: ...o not connect the generator in parallel with any other generator distant from buildings flammable materials and other electrical appliances Place the generator on a level surface in order to avoid overturning or spilling fuel Do not touch the hot muffler when the generator is running or before it cools down 02 ...

Page 6: ...the generator outdoor Neveruse insidea homeor unventilatedconditions exhaust contains carbon monoxide A WARNING A Do not connect to a building electrical system Do not expose the generator to rain moisture or snow Read the operator s instruction manual before operating Endanger Usinga generator indoors CAN KILLYOU INMINUTES Generator exhaust contains carbon monoxide This is a poisonyou cannot see ...

Page 7: ...2 SAFETY LABLE LOCATIONS 04 Hotsurface Donottouch ...

Page 8: ...STARTER GRIP MUFFLER 3 C IDENTIFICATION OMPONENTS FUEL LEVEL INDICATOR FUEL CAP CONTROL PANEL WHEEL FOLDING HANDLE TRANSPORT HANDLE 3 1 Components location BATTERY ROBUST WHEELS AIR CLEANER SUPPORT 05 ...

Page 9: ...6 1 Engine Switch 5 8 06 5 6 7 3 2 Control Panel 1 2 3 3 8 4 2 Indicator Light 3 Hour meter 4 AC Receptacle Ground Terminal Reset ECON Switch 7 AC Circuit Breaker ...

Page 10: ...ngine when the engine is cold OPEN For running the engine 3 3 2 Engine Switch The engine switch starts or stops the engine STOP To stop the engine RUN Keep the engine running START To start the engine using the key switch STOP RUN START CLOSED CLOSED CHOKE LEVER 3 3 3 Fuel Switch Fuel switch to turn on or shut off the fuel OFF To stop fuel flow to the carburetor 07 ...

Page 11: ... OFF terminals of AC receptacles CAUTION Before using the ground terminal consult a qualified electrician and comply with all relative laws and electrical codes GROUND TERMINAL NOTE The grounding system is not connected to the AC neutral wire Neutral floating for AC system 3 3 6 ECON SW Economy control switch ON When the switch is turned to ON the generator will automatically adjust the engine spe...

Page 12: ...Turn the economy control switch to the OFF position when a high demand AC load appliance is connected to the generator to minimize voltage variations 3 3 7 AC Circuit Breaker While the generator is running the breaker should be put in the ON position If the current has exceeded its limits it will automatically be switched to OFF position NOTE For protection condition the output indicator light gre...

Page 13: ...tion the RESET button can recover the output of the generator and it is unnecessary to restart the engine Press and hold the RESET button for one second until the overload indicator light red is off and output indicator light green is on 10 ...

Page 14: ...rotection condition the output indicator light green will be off and the overload indicator light red will be on Under the non overloading condition the RESET is ineffective 3 3 10 Hour meter The generator provides the hour meter to display the engine cumulative working time The Min Scale 0 1h The Max Scale 999h 11 ...

Page 15: ...3 Remove the dipstick to check oil level Level should be above the lowest scale on the dipstick 4 1 4 If the oil is low add recommended oil up to upper level of the oil filler hole 4 1 5 Reinstall dipstick and tighten securely Engine Oil Capacity CH440 1 3L Do not tilt the generator when adding engine oil This could result in overfilling and damage to the engine Do not use poor quality oil It will...

Page 16: ...il reduces below the safety margin the low oil alert system will shut down the engine automatically To avoid the inconvenience caused by unexpected stopping you should always check the engine oil level before starting 4 2 Check Fuel Level Fuel must meet these requirements Clean fresh unleaded gasoline Do not add oil to gasoline Do not use gasoline older than 30 days Pump Octane 91 or higher Avoid ...

Page 17: ... cap is closed properly and securely wipe up any spilled fuel Do not start the generator until all fuel is properly stored and cleaned evaporated from around the generator F E WARNING 14 Avoid gasoline contact with skin or breathing the fuel vapour KEEP OUT OF REACH OF CHILDREN 4 3 Check The Air Cleaner Check the air cleaner element to be sure it is clean and in good condition a Loosen the air cle...

Page 18: ...in caustic acid emit explosive gases and can cause electrical shock Keep the battery away from sparks and fire Always use eye protection and protective gloves when working around the battery Caustic acids and explosive gases can cause blindness and severe burns If battery electrolyte gets into eyes skin or clothing flush thoroughly with warm water for 15min and call a doctor immediately For adult ...

Page 19: ...ctrical system must ISOLATE THE GENERATOR FROM THE UTILITY POWER via a transfer switch This connection must be made by a qualified electrician NOTE The grounding system is not connected to the AC neutral wire Neutral floating for AC system GROUND TERMINAL EARTH MARK 16 ...

Page 20: ...g label instructions 5 1 Manual starting 5 1 T rn fuel switch to ON position 1 u and wait for 30 seconds for fuel to fill the carbureter 5 1 2 Move the choke lever to CLOSED position NOTE Do not move the choke lever to CLOSED position when the engine is hot or the ambient temperature is high FUEL SWITCH ON OFF CLOSED CLOSED CHOKE LEVER 17 ...

Page 21: ...e engine stops and can not restart check the oil level NOTE Return the starter grip slowly by hand Do not allow the starter grip spring back quickly 5 1 5 Once the engine starts move the choke lever to OPEN position 5 1 3 Turn the engine switch to RUN position OPEN OPEN CHOKE LEVER STOP RUN START 18 ...

Page 22: ... the choke lever to the CLOSED position when engine the is hot or the ambient temperature is high 5 2 3 Turn the engine switch to START position and hold it there until the engine runs STOP RUN START NOTE When starting the engine switch should not stay in the START position for more than 5 seconds 5 2 4 After starting let the engine switch return to RUN position 5 2 5 When the engine runs move the...

Page 23: ... the idling screw of carburetor If the generator always operates at altitude above 1 000 meters 3 280 feet contact the generator service or engine authorized dealer to modify the carburetor Generator output power should be modified according to the altitude and ambient temperature WARNING If the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low ...

Page 24: ...o IEC245 or equivalent standards The length of the extension cable 60m for cable of 1 5mm 2 100m for cable of 2 5mm 2 Keep away from other electric cables or wires WARNING Be sure to ground the generator when the connected electrical appliance is grounded Connection to utility power system must be made by a qualified electrician The generator shall be isolated from a utility power system via trans...

Page 25: ... operate the Voltage Selector Switch to change the output voltage the overload will be on and the output will be shut off You can press the RESET to recover the output but it is unnecessary to restart engine 6 1 1 Start the generator and make sure the output indicator light green is on 6 1 2 Confirm electrical appliances is off and then plug into socket 22 ...

Page 26: ...on the AC breaker and switch on the electrical appliances 6 2 Output and Overload Indicator In normal operation the output indicator light green will stay on If the generator is overloaded over 6 5 kVA or the connected appliance is short circuited the output indicator light green will turn off and the overload indicator light red will turn on The AC output will be switched off but engine will cont...

Page 27: ...ent amount of oil in the crankcase Before the oil level in the crankcase falls below a safe limit the oil alert system will automatically shut down the engine the engine switch remains in the RUN position If the oil alert system shuts down the engine the oil alert indicator light red will turn on and the engine will not start OIL ALERT INDICATOR LIGHT RED 24 ...

Page 28: ...r plugs 7 2 3 Turn fuel switch to the OFF position 7 1 Normal engine shutdown 7 1 1 Switch off the connected electrical appliances and pull out their plugs 7 1 2 Turn the fuel switch to the OFF position and let the engine run out of fuel This will extend the life of the fuel delivery systems FUEL SWITCH ON OFF 7 1 3 Turn the engine switch to the STOP position STOP RUN START 25 ...

Page 29: ...as or under conditions of high load temperature and humidity Each use Regular Service Period 3 Item First month or 10 hrs Check level Change Air cleaner element Check Clean Every 3 months or 50 hrs Every 6 months or 100 hrs Every 2 years or 300 hrs Spark plug Check adjust 1 Fuel tank filter After every 300 hrs 2 Every year 2 Fuel line Every 2 years Replace if necessary 2 Clean Check Spark arrester...

Page 30: ...ng dealer unless you have the proper tools and are mechanically proficient Refer to Tooline manual for service procedures 8 2 Change Oil Use protective gloves and drain the oil rapidly and completely while the engine is still warm 8 2 1 Unhook the battery belt and remove the battery 8 2 2 Remove the dipstick from the engine 8 2 3 Remove the oil drain plug and drain oil into the oil collection pan ...

Page 31: ...nd federal laws and regulations Used oil should be put into a sealed container and then be transported to a service station or recycler Engine Oil Capacity CH440 1 3L UPPER LEVEL Do not throw oil into the trash pour it on the ground or pour it down the drain Do not use gasoline or low ignition point solvents for cleaning They are flammable and explosive under certain conditions NOTE Never run the ...

Page 32: ...ut extra oil If necessary change cleaner element ELEMENT 8 3 4 Reinstall the air cleaner element and cover 8 4 Spark Plug Service Check the spark plug gap and clean the carbon deposition at the bottom of the spark plug AIR CLEANER COVER AIR CLEANER ELEMENT Engine Spark plug CH440 XC12YC 8 4 1 Take off the spark plug cap 8 4 2 Remove the spark plug with the spark plug spanner wrench 29 ...

Page 33: ...carefully 8 4 6 Reinstall the spark plug carefully by hand to avoid cross threading A new spark plug should be tightened 1 2 turn with by a spanner A used Spark plug should be tightened 1 8 to 1 4 turn with spanner 8 4 7 Reinstall the spark plug cap NOTE The spark plug must be securely tightened as described above otherwise damage to the engine will occur Never use a spark plug with an improper he...

Page 34: ...ositive terminal c Remove the battery from battery tray and fit a new one d Reconnect red cable to battery positive terminal and reconnect black cable to battery negative terminal e Re hook the rubber tape 8 5 2 Replace fuse If the engine can t start due to the low speed of the starting motor check the charging fuse or battery voltage If the starter motor does not fire during electric starting che...

Page 35: ... 32 8 6 Cleaning Fuel Tank Filter 8 6 1 Remove the fuel cap and filter 8 6 2 Clean the filter with solvent 8 6 3 Wipe the filter and insert it ...

Page 36: ...ition 9 1 Moving Generator on the ground 9 1 1 Lift the folding handles upward 9 2 Transporting Generator in the vehicle 9 2 1 Lifting the generator a Both hold the transporting handles by two persons or b Hang the transporting handles with rope 9 1 2 Pull the folding handles to move the generator by the rear wheels 9 2 2 Fix the generator in the vehicle 33 ...

Page 37: ...l Once the generator shuts off turn the engine switch and fuel switch to the OFF position WARNING Do not use the generator whilst in the transporting vehicle Avoid direct exposure to the sun when the generator is in the transporting vehicle for an extended time Transport vehicle must be well ventilated High temperature inside the vehicle could cause fuel to vaporize resulting in a possible explosi...

Page 38: ... and pour 10 20ml clean engine oil into the cylinder Revolve the engine several times to distribute the oil and reinstall the spark plug 9 3 5 Pull the starter grip slowly until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed In this position it helps to protect the engine from internal corrosion 9 3 6 Make sure t...

Page 39: ...nough oil in the engine Is the spark plug in good condition MovethechokelevertoCLOSED If the engine still does not start contact our Service Is the choke lever ClOSED NO NO NO NO Stop engine and then replace or repair the appliance Restart the engine Is the output indicator light ON Contact our Service Is the overload indicator light ON Check the electrical appliance for any fault NO YES NO NO YES...

Page 40: ...Blend Specifications a Model HY70i td z td x RatedFrequency 50Hz RatedVoltage 230V o RatedCurrent 28 3A 33 RatedOutputPower 6 5kVA Max OutputPower 7 0kVA O 3 FuelTankVolume 25L X td 5d ContinuousRunningTune 5 5h w WorkingAmbientTemperature 20 C 40 C td a X 1 1 o o Max Altitude 1000m Noise LpA 74dB 7m Dimensions L W H 700mm 550mm 550mm x M Net Weight 80kg Noiselevelismeasuredwhenthe ECON SWis turne...

Page 41: ...ket 20A AC Protector 20A AC Socket 20A AC Protector E3 20A AC Socket _ULU UI1D07 77AWC CY Res Se Econ Si 1111007 AK Rll UI1007 awq WH hi tno7 ye iii inn Awr rd UL1007 22AWG BN UL1007 22AWG BK UL1015 10AWG BK Steper Motor Engine SW_Function 1 2 3 4 5 6 OH 3 O Rwi Q 0 Start 0 ÿo 3 c 0 1 R 3 Stort I 2 Green Green 3 Red 4 Red 5 3 Oi 6 CL 7 o o Engine Stop 9 o Corbarettor Power Jfl Power 11 Charging Ch...

Page 42: ...0 69 0 66 0 64 0 62 0 60 0 58 0 56 0 54 0 52 0 50 0 48 0 46 0 500 1000 2000 3000 4000 Ambient temperature Factor of environment correction NOTE Relative humidity 60 correction factorC 0 01 Relative humidity 80 correction factorC 0 02 Relative humidity 90 correction factorC 0 03 Relative humidity 100 correctionfactorC 0 04 Example Rated power P 6 5kVA generator Altitude N 1000m Ambient temperature ...

Page 43: ...haft 2 3 R cotter pin 2 4 Support 2 5 M6 40 Bolt 4 Assembly procedure 13 2 1 Stop the generator and lift it up refer to transporting chapter 13 2 2 Put one wheel through a shaft and then install them into the wheel base of the generator 13 2 3 Lock the end of the shaft with R cotter pin 13 2 4 Install one support with two bolts using 10mm spanner 13 2 5 Install another wheel and support refer to t...

Page 44: ...caused by repairs made or attempted by others persons not authorized by the manufacturer or retailer Exclusively at our option we will repair or replace warrantable products at no charge to the original owner Additional Limitations Neither the retailer nor the manufacturer shall be liable for any other expense loss or damage whether direct incidental consequential or exemplary arising in connectio...

Page 45: ...ent 2005 88 EC Model of generator set HY70i Sound Pressure Level 74dB A Guaranteed Sound Power Level 96dB A Measurement Uncertainty K 1 7 dB A The quoted figures are emission levels and are not necessarily safe working levels Whilst there is a correlation between the emission and exposure levels this cannot be used reliably to determine whether or not further precautions are required Factors that ...

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