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Electrical Safety 

1. 

Grounded  tools  must  be  plugged 
into an outlet properly installed and 
grounded  in  accordance  with  all 
codes  and  ordinances.  Never 
remove  the  grounding  prong  or 
modify the plug in any way. Do not 
use  any  adapter  plugs.  Check  with 
a  qualified  electrician  if  you  are  in 
doubt whether the outlet is properly 
grounded.

 

If 

the 

tool 

should 

electrically malfunction or break down, 
grounding  provides  a  low  resistance 
path to carry electricity away from the 
user. 

2. 

Double 

insulated 

tools 

are 

equipped with a polarized plug (one 
blade is wider than the other). This 
plug will fit in a polarized outlet only 
one  way.  If  the  plug  does  not  fit 
fully in the outlet, reverse the plug. 
If  it  still  does  not  fit,  contact  a 
qualified  electrician  to  install  a 
polarized outlet. Do not change the 
plug  in  any  way. 

Double  insulation 

eliminates the need for the three wire 
grounded  power  cord  and  grounded 
power supply system. 

3. 

Avoid  body  contact  with  grounded 
surfaces  such  as  pipes,  radiators, 
ranges,  and  refrigerators.

  There  is 

an  increased  risk  of  electric  shock  if 
your body is grounded. 

4. 

Do  not  expose  power  tools  to  rain 
or  wet  conditions.

  Water  entering  a 

power  tool  will  increase  the  risk  of 
electric shock. 

5. 

Do  not  abuse  the  Power  Cord. 
Never  use  the  Power  Cord  to  carry 
the  tool  or  pull  the  Plug  from  an 
outlet.  Keep  the  Power  Cord  away 
from  heat,  oil,  sharp  edges,  or 
moving  parts.  Replace  damaged 

Power Cords immediately. 

Damaged 

Power  Cords  increase  the  risk  of 
electric shock. 

6. 

When  operating  a  power  tool 
outside,  sue  an  outdoor  extension 
cord  marker  “W-A”  or  “W”. 

These 

extension  cords  are  rated  for  outdoor 
use,  and  reduce  the  risk  of  electric 
shock. 

 

 

Personal Safety 

1. 

Stay  alert.  Watch  what  you  are 
doing,  and  use  common  sense 
when  operating  a  power  tool.  Do 
not  use  a  power  tool  while  tired  or 
under  the  influence  of  drugs, 
alcohol, or medication.

 A moment of 

inattention while operating power tools 
may result in serious personal injury. 

2. 

Dress  properly.  Do  not  wear  loose 
clothing  or  jewelry.  Contain  long 
hair.  Keep  your  hair,  clothing,  and 
gloves  away  from  moving  parts. 

Loose  clothes,  jewelry,  or  long  hair 
can be caught in moving parts. 

3. 

Avoid  accidental  staring.  Be  sure 
the  Power  Switch  is  off  before 
plugging in.

 Carrying power tools with 

your  finger  on  the  Power  Switch,  or 
plugging in power tools with the Power 
Switch on, invites accidents. 

4. 

Remove 

adjusting 

keys 

or 

wrenches before turning the power 
tool on

. A wrench or a key that is left 

attached to a rotating part of the power 
tool may result in personal injury. 

5. 

Do  not  overreach.  Keep  proper 
footing  and  balance  at  all  times. 

Proper  footing  and  balance  enables 
better  control  of  the  power  tool  in 
unexpected situations. 

6. 

Use safety equipment. Always wear 
eye  protection. 

Dust  mask,  non-skid 

Summary of Contents for 597078

Page 1: ...1 ...

Page 2: ...e safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE NOTICE is used to address practices not related to personal injury SAFETY WARNINGS AND PRECAUTIONS WARNING When using tool basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment Read all instructions before using this t...

Page 3: ... the tool or pull the Plug from an outlet Keep the Power Cord away from heat oil sharp edges or moving parts Replace damaged Power Cords immediately Damaged Power Cords increase the risk of electric shock 6 When operating a power tool outside sue an outdoor extension cord marker W A or W These extension cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 1 Stay al...

Page 4: ...ng parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool Service 1 Tool service must be performed...

Page 5: ...keep sparks out of ears 8 Prevent accidental fires Remove any combustible material from the work area a When possible move the work to a location well away from combustible protect the combustibles with a cover made of fire resistant material b Remove or make safe all combustible materials for a radius of 35 feet 10 meters around the work area Use a fire resistant material to cover or block all op...

Page 6: ...low OSHA guidelines for Permissible Exposure Limits PEL s for various fumes and gases Follow the American Conference of Governmental Industrial Hygienists recommendations for Threshold Limit Values TLV s for fumes and gases Have a recognized specialist in Industrial Hygiene or Environmental Services check the operation and air quality and make recommendations for the specific welding or cutting si...

Page 7: ...sing components from other systems may cause personal injury and damage components within 14 People with pacemakers should consult their physician s before using this product Electromagnetic fields in close proximity to a heart pacemaker could cause interference to or failure of the pacemaker 15 USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension co...

Page 8: ... Percent Rated No Load Voltage Average U1 Primary Voltage Conventional Load Voltage Line Connection Rated Maximum Supply Current Rated Welding Current Duty Cycle Single Phase Static Frequency Transformer Rectifier Converter Degree Of Protection Loose Shield Cup Input Hz Hertz Maximum Effective Supply Current power factor Suitable for Some Hazardous Locations S1 Power Rating Product Of Voltage And ...

Page 9: ...f the tool case Connect the other end of the wire to an appropriate ground such as a steel workbench steel biding member or grounding electrode CONTROLS AND INCICAROURS 1 Power Switch Up is ON down is OFF 2 Thermal Overload Indicator Lamp This light will come on and the device will shut down if the tool becomes overheated Stop trying to use the cutter while leaving the power switch onto allow the ...

Page 10: ...ergized 6 Orient yourself to one side of the area to be cut and move the Welding Helmet Face Shield not included over your eyes 7 BE CAREFUL PILOT PLASMA ARC CAN SEVERELY INJURE Once the trigger is squeezed the arc will ignite This unit provides a pilot arc so the torch does not need to contact the work piece before the cutting arc ignites 8 Refer to parts diagram above for Torch Handle components...

Page 11: ...or proper cutting results and out the bottom when cutting Move torch to upright position 90 to surface Start cutting when arc pierces work piece Maintain torch position and continue cutting Release trigger Post flow cooling Continues after releasing trigger Post flow must finish before Trigger will restart pilot arc Place tip near work Keep tip 1 16 in From work For max cutting Speed and tip life ...

Page 12: ...a cutter is a skill that requires time and effort to do well Practice striking and maintaining an arc on scrap work pieces before beginning work This will help you gauge the best settings for the plasma cutter for the material at hand 1 You can cut metal that will conduct electricity up to approximately 1 2 thick mild steel or equivalent Very thin or very thick metals are more difficult to cut cle...

Page 13: ...ique Using a plasma cutter is a skill that requires time and effort to do well Practice striking and maintaining an arc on scrap work pieces before beginning work This will help you gauge the best settings for the plasma cutter for the material at hand 5 You can cut metal that will conduct electricity up to approximately 1 2 thick mild steel or equivalent Very thin or very thick metals are more di...

Page 14: ...gas passes through the channel the arc heats the gas until it becomes ionized This reaction creates a stream of directed plasma approximately 30 000 16 649 and moving at approximately 20 000 feet per second 6 096 m sec that reduces metal to molten slag The plasma itself conducts electrical current The cycle of creating the arc is continuous as long as power is supplied to the electrode and the pla...

Page 15: ...ts of the unit remove screws from Main Body Cover The home user is strongly advised not to remove the tool covers and not to attempt any electronic repairs Any repairs must be completed by a qualified technician Opening the tool will void any warranties and may result in damage to equipment or possible personal injury Don t do it 9 On a daily basis check for any of the following problems If any ar...

Page 16: ...16 ASSEMBLY STRUCTURE ...

Page 17: ...king protection PG cable card PG 21 black PCS 1 8 2050131586 base EASY CUT 40E1 no air pump slop black825 1 240V MAX 3 PCS 1 9 305007016 spray head 6 PCS 4 10 202000372 LGK 16 timing board FHP06990901 1 PCS 1 11 301009140 solenoid valve G1 8 internal crest mid ZCT 3 AC240V English version PCS 1 12 301008315 PL speed plug 6 02 PCS 1 13 303023055 fan G12038HA2BL 120 120 AC240V install M5 thread fixe...

Page 18: ...18 Wiring Diagram ...

Page 19: ...s is not practical use a more powerful Cutter PROBLEM CORRECTED You may wish to take note of the setting required for this metal thickness PROBLEM PERSISTS AT MAXIMUM SETTING The Air pressure may be too low Check the Air Pressure setting on the regulator s gauge AIR PRESSURE CORRECT Disassemble the torch assembly and inspect all internal components as explained on page 11 AIR PRESSURE TOO LOW a Ve...

Page 20: ...20 ...

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