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TROUBLESHOOTING 
Fuel System Troubles 

Possible causes of the engine failing to start or stopping during a ride 
Include, but are not limited to: 
- Fuel is not supplied to the carburetor: 
Check the fuel tank level and the position of the fuel cock. 
- Clogged fuel strainers: 
Blow the strainers clean. 
- Clogged carburetor main jet: 
Remove and blow clean. 
- Improper use of the choke lever: 
Use the lever in accordance with the engine start instructions. 
- Low engine idle speed setting: 
Using the adjustment bolt (A, Fig. 7), increase the engine speed 
 

Ignition System Troubles 

Check the spark. Possible causes of the ignition spark plug failing to 
produce a spark include: 
- Wet spark or electrodes in a short circuit: 
- Spark plug electrodes frequently in a short circuit: 
Clean soot build-up from the cylinder head and piston head. 
- Spark plug electrodes are worn out: 
Adjust the electrode clearance according to the specifications, or 
Replace the spark plug with a new one. 
- Spark plug cap improperly mounted or short-circuiting to the 

Ground mass: 
Properly mount the cap on the spark plug or replace with a new cap. 
- Ignition coil: 
Have the trouble examined and remedied by an authorized service 
agent. 

Troubles Causing Reduced Engine Power 

Possible causes of reduced engine power and reduced vehicle road 
performance include: 
- Inadequate spark plug or cylinder head tightness: 
Tighten the spark plug or the cylinder head nuts. 
- Clogged air cleaner on the carburetor: 
Wash in gasoline, blow dry and oil lightly. 
- Clogged exhaust system: clean. 

 
 
 
 
 
 

Summary of Contents for FLEXER 45

Page 1: ...FLEXER USER S MANUAL navodilo za uporabo HANDBUCH...

Page 2: ...1 TOMOS USER S MANUAL FLEXER 45...

Page 3: ...e 13 Fuse Replacement 14 Cleaning 14 Fuel System Cleaning 14 Exhaust System Cleaning 15 Vehicle Cleaning 16 Checks and Adjustments 16 Engine Oil Level Check 16 Bowden Adjustment 16 Transmission Chain...

Page 4: ...ner is specifically warned that any modification to the exhaust system can only result in the vehicle s deteriorated operation without any positive effects on engine performance and causes higher air...

Page 5: ...45 km h Fuel consumption 1 8 100km VARIANT A24C Compression ratio 6 1 Engine power 1 0 kW at 3500 min 1 Torque 3 1 Nm at 2500 min 1 Maximum speed 30 km h Fuel consumption 2 2 100km VARIANT A24D Compr...

Page 6: ...5 BOSCH W7AC Spark plug A24C A24D A24E Bosna F75 Champion L86 Spark plug electrode clear 0 8 mm Headlight 12V 25W 25W 12V 4W Tail light 12V 5W Stop light 12V 15W Speedometer illumination 12V 2W Direct...

Page 7: ...irection indicator signal light version 11 Oil level signal light version 12 Main beam signal light 13 Low beam signal light 14 Luggage carrier 15 Engine oil reservoir cap version 16 Battery version 1...

Page 8: ...7 1 2 3 4 5 6 7 8 9 Fig 1 Fig 2 10 11 12 13...

Page 9: ...8 Fig 3 27 26 14 15 16 17 18 19 20 21 22 23 24 25...

Page 10: ...9 Fig 5 Fig 4 4 3 2 6 7...

Page 11: ...it till oil comes from reservoir Tighten the bolt Engine starting Open the fuel cock Fig 6 Note A fuel supply shot B fuel supply on C reserve If the engine is cold press the cold start lever B Fig 7 K...

Page 12: ...d longer than 5 seconds Should the electric starter fail to start the engine start the engine by using the kick starter lever or pedals depending on version When using the choke allow the engine to ru...

Page 13: ...rove lubrication and headlight operation The vehicle is shut down by closing the throttle lever and switching the STOP button to the position off 6 Fig 5 Then close the fuel cock position A Fig 6 If t...

Page 14: ...ider whichever comes first for the period up to 20 000 km or 24 months Lubricants For the gearbox apply the automatic gearbox oil ATF A or ATF F For lubrication of other vehicle components see the mai...

Page 15: ...an authorized service agent Caution Do not install a fuse with higher capacity than specified An incorrect fuse could seriously damage the electrical system or even cause a fire CLEANING Fuel System C...

Page 16: ...exhaust duct exhaust pipe inlet opening piston crown and cylinder compression chamber Fig 11 Caution exhaust system is equipped with catalysts so do not enter into the exhaust pipe with any tools wir...

Page 17: ...gine this means the oil level is low and immediate topping up is required Caution Electric starter version the warning light must come on when the ignition key is turned to ON If does not the fault sh...

Page 18: ...in tension adjuster 27 Fig 3 on the rear wheel axle After the adjustment retighten the nuts on the both side of axle that were party released for the adjusting Bolt and Nut Tightness Periodically chec...

Page 19: ...ecessary 7 Air filter oiling 8 Cylinder head piston head exhaust duct 9 Cylinder and exhaust pipe Interval km 1 000 3 000 10 000 15 000 20 000 Interval months 2 6 12 18 24 Checks and adjustments 10 Ge...

Page 20: ...ry in the box with the connection shoes upwards Applying the bolts supplied with the battery connect the blue color electric cable to the blue color battery connection shoe and the red color electric...

Page 21: ...et spark or electrodes in a short circuit Spark plug electrodes frequently in a short circuit Clean soot build up from the cylinder head and piston head Spark plug electrodes are worn out Adjust the e...

Page 22: ...gearbox change with the specified oil The clutch takes excessively long to switch to the second gear or does not switch at all Reduced engine power clean the exhaust silencer The clutch is stuck try...

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