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Tomco DE89RB- 1000, Operation & Maintenance Manual

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Tomco DE89RB- 1000 Operation & Maintenance Manual Download Page 27

OPERATION & MAINTENANCE 

4.2 

8. Hold the corresponding cylinder switch (A CYL or B CYL) in RET (retract) po-

sition until the cylinder fully retracts, and then release the switch. 

9. To continue manual operation, repeat Steps 6 - 8. 

AUTOMATIC OPERATION – SWITCH / PUSHBUTTON           
CONTROLS 

1. Turn on electrical power to the control panel. 

2. Be sure the EMERGENCY STOP button is pulled out. 

3. Depending on the length of liquid supply lines from the carbon dioxide storage 

unit, it may be a long time before the machine starts making ice. Use the follow-

ing procedure to get liquid to the machine and reduce the required  start-up time.   

NOTE: This procedure is not necessary on high capacity pelletizers. To start this 

type  of machine, simply press the start button. On all other types of pellet izers 

manufactured by Tomco

2

, it may be necessary  to pre-charge the pelletizer before 

starting automatic operation. 

To pre-charge the pelletizer, turn the MAN/AUTO switch to the MAN

 (manual) position.  Place the corresponding injection switch (A INJ or B INJ) 

to OFF. Be certain that the compression cylinder is completely retracted and in-

ject liquid  CO

2

 into the compression cylinder by holding the injection    switch 

(A INJ or B  INJ) in MAN (manual) position until vapor begins to flow through 

the extrusion die, and then release the     switch.  If the pelletizer has two cylin-

ders and both  will be used for automatic operation, repeat this process for the 

other cylinder.  

WARNING 

DO NOT INJECT LIQUID CARBON DIOXIDE INTO 
THE CYLINDER UNLESS THE CYLINDER IS COM-
PLETELY RETRACTED.  DOING SO WILL RESULT 
IN CARBON DIOXIDE BEING INJECTED BEHIND 
THE PISTON AND WILL RESULT IN DAMAGE TO 
THE COMPRESSION CYLINDER, PISTON AND ROD. 

Summary of Contents for DE89RB- 1000

Page 1: ...CARBON DIOXIDE DRY ICE PELLETIZER OPERATION MAINTENANCE MANUAL ...

Page 2: ...ii ...

Page 3: ... means without the written permission of TOMCO2 EQUIPMENT COMPANY Revision 8 Add Ice behind piston problem to page 5 4 January 14 2003 TOMCO2 EQUIPMENT COMPANY 3340 Rosebud Road Loganville Georgia 30052 USA Telephone 770 979 8000 Toll Free in the U S 800 832 4262 Fax 770 985 9179 Parts Service Fax 770 979 2514 E Mail tomco tomcoequipment com Internet http www tomcoequipment com ...

Page 4: ...iv ...

Page 5: ...y 2 0 General Safety Considerations 2 1 Rescue 2 2 Inhalation First Aid 2 2 Exposure First Aid 2 2 Section 3 Installation 3 0 Section 4 Operation Maintenance 4 0 Manual Operation 4 1 Automatic Operation 4 2 Maintenance 4 4 Section 5 Troubleshooting 5 0 Section 6 Repair Adjustments 6 0 Section 7 Appendix 7 0 Glossary 7 1 References 7 2 Warranty 7 3 Replacement Parts Ordering Information 7 4 Custome...

Page 6: ...vi ...

Page 7: ...INTRODUCTION SECTION 1 0 1 ...

Page 8: ...Clean ing Systems and CO2 Water Treatment Systems Tomco2 offers a 24 hours a day 365 days a year Parts and Service Department The telephone number is 800 832 4262 toll free in the U S or 770 979 8000 Our dry ice pelletizers are available in models capable of producing from 100lbs hour to 3000 lbs hour of dry ice pellets These units are made of the highest quality materials and workmanship Thank yo...

Page 9: ...arbon dioxide may be either a solid or a vapor again depending on conditions Dry ice solid carbon dioxide at a temperature of 109 3 o F 78 5 o C at atmospheric pressure sublimes transforms directly from solid into vapor without the formation of a liquid The critical point of carbon dioxide is 87 9 o F 31 1 o C and 1070 6 psig 73 8 bar At temperatures and pressures greater than 87 9 o F 31 1 o C an...

Page 10: ...8 o C 291 1 psig 20 1 bar and 63 65 pounds per cubic foot 1022 kg m3 it is obvious that relatively large quantities of carbon dioxide liquid can be stored in relatively small thin walled pressure vessels hence low pressure bulk storage of CO2 The term low pressure is used in the industry to describe the storage of carbon dioxide at low temperatures below ambient usually around 0 o F 17 8 o C It is...

Page 11: ...urated at 70 F 21 1 C at 32 F 0 C at 2 F 16 7 C at 20 F 28 9 C at 69 9 F 56 6 C 47 6 lb ft3 58 0 lb ft3 63 3 lb ft3 66 8 lb ft3 73 5 lb ft3 764 kg m3 931 kg m3 1016 kg m3 1072 kg m3 1179 kg m3 Sublimation temperature 1 atm 109 3 F 78 5 C Critical temperature 87 9 F 31 1 C Critical pressure 1070 6 psig 73 81 bar abs Critical density 29 2 lb ft3 468 kg m3 Triple point 69 9 F at 60 4 psig 56 6 C at 4...

Page 12: ... Compressed Gas Association The CGA has a number of pamphlets and videos on CO2 and CO2 equipment We recommend G 6 Carbon Dioxide G 6 1 Standard for Low Pressure Carbon Dioxide Systems at Consumer Sites G 6 4 Safe Transfer of Low Pressure Liquefied Carbon Dioxide in Cargo Tanks Tank Cars and Portable Containers AV 7 Characteristics and Safe Handling of Carbon Dioxide The CGA has other publications...

Page 13: ...ally extruded through a die to form dry ice pellets These pellets can range in size from 0 114 2 9 mm to 3 4 19 05 mm diameter The LB 450 disk press has an extra step that takes the extruded pellets and forms them into a disk 4 101 6 mm in diameter by 1 2 12 7 mm thick HYDRAULIC SYSTEM High oil temperature automatic shut off greater than 150 ºF 65 5 ºC Low oil level automatic shut off High pressur...

Page 14: ...onds per cylinder 55 seconds per cylinder 55 seconds per cylinder 40 seconds per cylin der 8 seconds per disc NUMBER OF CYLINDERS 1 2 1 1 2 2 2 3 MOTOR 7 5 HP 5 6 kW 7 5 HP 5 6 kW 15 HP 11 2 kW 25 HP 18 6 kW 20 HP 15 kW 25 HP 18 6 kW 25 HP 18 6 Kw 15 HP 11 2 kW HYDRAULIC OIL CAPACITY 35 gallons 133 liters 35 gallons 133 liters 120 gallons 455 liters 120 gallons 455 liters 120 gallons 455 liters 12...

Page 15: ...CARBON DIOXIDE SAFETY SECTION 2 0 2 ...

Page 16: ...de and the length of time the individual is exposed Carbon dioxide is an odorless gas and should be treated as a material with poor warning properties It is denser than air and high concentrations can persist in open pits tanks or low depressions on the terrain Before entering such an area carbon dioxide monitoring should be carried out and the area cleared by forced ventilation or a self containe...

Page 17: ...al respiration Keep the affected person warm and at rest Get profes sional medical attention immediately EXTERNAL EXPOSURE FIRST AID Skin or mouth contact with dry ice or with vapor or liquid carbon dioxide discharged from a container may result in frostbite causing skin lesions or more serious injury from deep freezing of the tissues If dry ice or compressed CO2 vapor comes in contact with the sk...

Page 18: ......

Page 19: ...INSTALLATION SECTION 3 0 3 ...

Page 20: ...ess pipe can be substituted Include in this line a core type liquid CO2 filter We recommend a Sporlan Valve Co model C 1449G for 1 1 8 copper or a Sporlan Valve Co model C 1448P for 1 NPT pipe Each of these filters uses a single Sporlan Valve Co core model RC 4864 Filters are available from Tomco2 Parts and Service This line should be no longer than 25 7 62 m Tomco2 recommends the use of an automa...

Page 21: ... 20mm per meter away from the pelletizer and include a downturn in the piping to prevent moisture from entering the pelletizer Note Forced air ventilation is not a sufficient means of removing carbon dioxide vapor The exhaust ports must be vented to the outdoors 4 Fill the hydraulic fluid reservoir to the top of the sight glass with a good quality hydraulic fluid Rando HD68 or equal with a fluid v...

Page 22: ...ity can build up on the pelletizer under cer tain conditions 7 Strip the proper amount as recommended by the ferrule manufacturer of insula tion from the wires and secure ferrules on the bare ends Place ends in the termi nals at the top of the disconnect switch DIS 1 and tighten securely Close the control panel and be sure the disconnect switch DIS 1 is off 8 Turn on the power at the power source ...

Page 23: ...IT VAPOR SUPPLY ISOLATION VALVE PIPING SAFETY RELIEF VALVE SET AT 450 psig 31 bar NOT BY TOMCO 2 REQUIRED IF OPTIONAL ISOLATION VALVE USED OPTIONAL ISOLATION VALVES AT PELLETIZER CONNECTIONS NOT BY TOMCO 2 CONNECT TO 1 4 FNPT CONNECT TO 1 FNPT CONNECT FROM HEAT EXCHANGER EXHAUST LOW PRESSURE CHECK VALVE OPTIONAL VENT TO OUTDOORS AND TURN DOWN OPTIONAL AUTOMATIC VAPOR PURGE DEVICE AVAILABLE FROM TO...

Page 24: ......

Page 25: ...OPERATION MAINTENANCE SECTION 4 0 4 ...

Page 26: ...injection switch A INJ or B INJ to OFF 6 Be certain that the compression cylinder is completely retracted and inject liquid CO2 into the compression cylinder by holding the injection switch A INJ or B INJ in MAN manual position for 20 30 seconds and then release the switch Note The injection switch will not lock in the MAN manual position and must be held for the duration of the liquid CO2 injecti...

Page 27: ... On all other types of pelletizers manufactured by Tomco2 it may be necessary to pre charge the pelletizer before starting automatic operation To pre charge the pelletizer turn the MAN AUTO switch to the MAN manual position Place the corresponding injection switch A INJ or B INJ to OFF Be certain that the compression cylinder is completely retracted and in ject liquid CO2 into the compression cyli...

Page 28: ...n at the be ginning of the injection cycle The valves should be adjusted so the pressure is 30 35 psi 2 2 4 bar at the beginning of the injection cycle The pressure should slowly climb to 40 psi 2 8 bar which will cause the lower valve to close The pressure in the chamber should drop to around 20 psi 1 3 bar and should peak at about 40 psi 2 8 bar at the end of the cycle 8 Periodically monitor the...

Page 29: ...te the current cycle before stopping Note To stop the pelletizer immediately press the EMERGENCY STOP button The pelletizer will not complete the current cycle and CO2 may be left in the compression cylinder Any CO2 left in the compression cylinder will sublime and vent to atmosphere through the extrusion die When the pelletizer is re started the machine will go through an automatic clean out cycl...

Page 30: ...hydraulic fluid as needed Check to be sure that all covers and guards are in place and functioning prop erly Make any repairs or replacements as needed Check oil cooler for clogging and clean if necessary AFTER EVERY 500 HOURS OF OPERATION Check the torque value on the die bolts tie rod bolts and web plate bolts according to Figures 4 3 on pages 4 13 4 16 If necessary re torque following the proce...

Page 31: ...aining ring 11 Remove the wear bands from the compression cylinder piston 12 Check the set screws in the piston to be sure they are tight if applicable Note Some models have nylon set screws over the steel set screws If applicable remove the nylon set screws and check the steel set screws for tightness Replace the nylon set screws 13 Install new wear bands on the compression cylinder piston 14 Rea...

Page 32: ...move the hydraulic cylinder end cap 4 Remove the hydraulic cylinder 5 Remove the rod coupling 6 Remove the hydraulic cylinder piston and rod assembly 7 Remove the hydraulic cylinder rod bearing bearing seal and rod wiper retaining ring 8 Remove the hydraulic cylinder rod bearing bearing seal and rod wiper 9 Install new hydraulic cylinder rod bearing bearing seal and rod wiper 10 Replace the retain...

Page 33: ...electrical power and follow your company s lock out and tag out safety procedures The machine will be easier to work on if it is allowed to warm to room temperature 2 Remove the head cover from the die 3 Remove the die 4 Remove the webb plate cover 5 Remove the rod coupling 6 Remove all tools and keep hands clear of the webb plate area while doing this pro cedure Reconnect the machine to a power s...

Page 34: ...ith the chamfered end toward the coupling end 16 Inspect the piston head and cylinder for signs of metal on metal contact If the grooves are rusting or are generating flakes both the piston and the tube will have to be replaced 17 If the piston and cylinder are acceptable then install the piston into the cylinder 18 When replacing the piston sleeve the cold end seal should be replaced at the same ...

Page 35: ... moved 1 Allow the machine to thaw out completely before beginning this procedure 2 Extend the hydraulic cylinder fully 3 Disconnect all electrical power and follow your company s lock out and tag out safety procedures 4 Remove the webb plate cover and set it aside 5 Remove the seal retainer and retainer ring 6 Reconnect power and retract the cylinder The piston should pull the seal out of the col...

Page 36: ... Fluid Change and Filter Replacement Change the hydraulic fluid and hydraulic fluid filter according to the fluid manufacturer s recommendations Filter Screen Cleaning or Replacement Refer to Figures 4 1 on page 4 7 for the exploded view of the transition box assembly 1 Disconnect the exhaust connection at the union fitting on the transition box 2 Remove the transition box 3 Remove the filter scre...

Page 37: ... 4 1 1 Models DE89RB 100 US HP 200 LB 450 Transition Box Assembly Exploded View TRANSITION BOX GASKET FILTER SCREEN RETAINING PLATE FILTER SCREEN Figure 4 1 2 Models DE89RB 500 DE89RB 1000 HP 500 HP 1000 DE89RB 1500 and High Capacity Transition Box Assembly Exploded View TRANSITION BOX GASKET O RING ON HIGH CAPACITY FILTER SCREEN RETAINING PLATE FILTER SCREEN GASKET O RING ON HIGH CAPAICTY SPACERS...

Page 38: ...nder Exploded View COMPRESSION CYLINDER ROD PISTON RETAINING PLATE COMPRESSION CYLINDER EXTRUSION DIE HYDRAULIC CYLINDER ROD WIPER RETAINING PLATE HYDRAULIC CYLINDER ROD BEARING O RING HYDRAULIC CYLINDER END CAP HYDRAULIC CYLINDER PISTON HYDRAULIC CYLINDER PISTON SEAL HYDRAULIC CYLINDER PISTON WEAR BAND HYDRAULIC CYLINDER PISTON SEAL O RING HYDRAULIC CYLINDER COMPRESSION CYLINDER PISTON COMPRESSIO...

Page 39: ... PISTON HYDRAULIC CYLINDER PISTON ROD RETAINING PLATE HYDRAULIC CYLINDER ROD BEARING RETAINING PLATE HYDRAULIC CYLINDER ROD WIPER COMPRESSION CYLINDER PISTON ROD COMPRESSION CYLINDER PISTON WEAR BANDS COMPRESSION CYLINDER EXTRUSION DIE ROD COUPLING COMPRESSION CYLINDER PISTON BEARING COMPRESSION CYLINDER PISTON STEEL SET SCREW NYLON SET SCREW NYLON SET SCREW STEEL SET SCREW EXTRUSION DIE RETAINING...

Page 40: ...TON WEAR BANDS COMPRESSION CYLINDER EXTRUSION DIE ROD COUPLING COMPRESSION CYLINDER PISTON BEARING SEAL COMPRESSION CYLINDER PISTON BEARING COMPRESSION CYLINDER PISTON STEEL SET SCREW NYLON SET SCREW NYLON SET SCREW STEEL SET SCREW EXTRUSION DIE RETAINING RING HYDRAULIC CYLINDER END CAP O RING HYDRAULIC CYLINDER O RING HYDRAULIC CYLINDER PISTON SEAL HYDRAULIC CYLINDER PISTON SEAL HYDRAULIC CYLINDE...

Page 41: ...TRUSION DIE ROD COUPLING COMPRESSION CYLINDER PISTON BEARING COMPRESSION CYLINDER PISTON STEEL SET SCREW NYLON SET SCREW STEEL SET SCREW EXTRUSION DIE RETAINING RING HYDRAULIC CYLINDER ROD BEARING SEAL HYDRAULIC CYLINDER END CAP O RING HYDRAULIC CYLINDER HYDRAULIC CYLINDER PISTON SEAL HYDRAULIC CYLINDER PISTON WEAR BAND HYDRAULIC CYLINDER PISTON SEAL HYDRAULIC CYLINDER PISTON HYDRAULIC CYLINDER PI...

Page 42: ...uences and final torque val ues for the fasteners that require torquing for each pelletizer model The fasteners should be torqued in four 4 steps Following the torque sequence shown corre sponding to the appropriate assembly torque each fastener to approximately 25 of the recommended final torque value Repeat the torque sequence three more times each time increasing the value by approximately 25 o...

Page 43: ...8 TIE ROD Fastener 5 8 18 UNF tie rod with matching hex nut Final Torque Value 190 ft lbs 26 m kg 258 Nm WEB PLATE Fastener 1 2 13 x 3 SHCS Final Torque Value 50 ft lbs 7 m kg 68 Nm Figure 4 3 1 Models DE89RB 100 US HP 200 LB 450 Torque Sequences and Values OPERATION MAINTENANCE ...

Page 44: ... DE89RB 500 DE89RB 1000 Torque Sequences and Values TIE ROD Fastener 1 14 UNS tie rod with matching hex nut Final Torque Value 700 ft lbs 97 m kg 951 Nm TIE ROD TORQUE SEQUENCE 1 2 3 4 1 2 6 4 3 7 5 8 EXTRUSION DIE TORQUE SEQUENCE EXTRUSION DIE Fastener 5 8 18 x 3 1 2 UNF Grade 8 SHCS Final Torque Value 175 ft lbs 24 m kg 238 Nm OPERATION MAINTENANCE ...

Page 45: ...dels HP 500 HP 1000 Torque Sequences and Values TIE ROD Fastener 1 1 4 12 UNF Tie Rod with Matching Hex Nut Final Torque Value 1250 ft lbs 173 m kg 1699 Nm TIE ROD TORQUE SEQUENCE 1 2 3 4 1 2 6 4 3 7 5 8 EXTRUSION DIE TORQUE SEQUENCE EXTRUSION DIE Fastener 1 14 x 6 UNF Grade 8 HHCS Final Torque Value 475 ft lbs 66 m kg 646 Nm OPERATION MAINTENANCE ...

Page 46: ... DE89RB 1500 Torque Sequences and Values TIE ROD Fastener 1 1 8 12 UNF Tie Rod with Matching Hex Nut Final Torque Value 950 ft lbs 131 m kg 1291 Nm TIE ROD TORQUE SEQUENCE 1 2 3 4 1 2 6 4 3 7 5 8 EXTRUSION DIE TORQUE SEQUENCE EXTRUSION DIE Fastener 3 4 16 x 3 1 2 UNF Grade 8 SHCS Final Torque Value 280 ft lbs 39 m kg 381 Nm OPERATION MAINTENANCE ...

Page 47: ...e 4 3 5 High Capacity Torque Sequences and Values TIE ROD Fastener 1 1 2 12 UNF Tie Rod with Matching Hex Nut Final Torque Value 1800 ft lbs 249 m kg 2446 Nm TIE ROD TORQUE SEQUENCE 1 2 3 4 1 2 6 4 3 7 5 8 EXTRUSION DIE TORQUE SEQUENCE EXTRUSION DIE Fastener 1 14 x 7 UNF Grade 8 HHCS Final Torque Value 530 ft lbs 73 m kg 720 Nm OPERATION MAINTENANCE ...

Page 48: ......

Page 49: ...TROUBLE SHOOTING SECTION 5 0 5 ...

Page 50: ...w 0 20 psig 0 1 37 bar 1 Closed or restricted liquid supply line 2 Metering valve closed too much 3 Storage unit pressure too low 4 Injection valve not opening fully 5 Transition box leaking 6 Injection valve not seating properly allowing CO2 to leak through when closed causing plug 1 Check supply valve and or strainer or filter 2 Open valve during injection cycle until pressure rises to 35 40 psi...

Page 51: ...l valve or hydraulic pilot valve damaged 1 Replace solenoid coil check control voltage high or low voltage will cause solenoid coil to burn out for double solenoid valves make sure both solenoid coils are energized at the same time 2 Replace 3 Disassemble hydraulic control valves and hydraulic pilot valve clean and reassemble 4 Repair or replace 5 Dissemble hydraulic control valves and hydraulic p...

Page 52: ...r or breakage of pump parts 1 Abrasive material in hydraulic fluid 2 Hydraulic fluid does not meet specifi cations 3 Other 1 Replace or clean hydraulic fluid filter clean hydraulic reservoir and change hydraulic fluid 2 Use hydraulic fluid with a viscosity of 150 300 SUS ISO 32 68 100 ºF 37 7 ºC such as Rando HD68 or equal 3 See problem Hydraulic pump making Hydraulic fluid leaks from around pump ...

Page 53: ...on cylinder thoroughly and reinstall be ing certain to torque according the procedures on page 4 12 2 Reset to specifications 3 Check pump pressure control set tings 4 Repair or replace Control Panel Message CYL A REAR LIMIT SWITCH FAULT or CYL B REAR LIMIT SWITCH FAULT dual cylinder models only 1 Cylinder not fully retracted during CO2 injection 2 Limit switch not tripped or defective 1 Manually ...

Page 54: ......

Page 55: ...REPAIR ADJUSTMENTS SECTION 6 0 6 ...

Page 56: ...ctory pump operation 1 Disconnect electrical power and follow your company s lock out and tag out safety procedures 2 Using a 9 16 wrench loosen the high low pressure compensator adjustment bolt locknut by turning it counterclockwise 3 Turn the high low pressure compensator adjustment bolt counterclockwise by hand until it is completely removed 4 Reinstall the high low pressure com pensator adjust...

Page 57: ...ge supply wiring above the contactor 3 Turn on the electrical power to the pelletizer 4 Begin operation according to the pro cedure found on page 4 2 5 Monitor the amp meter while the pel letizer makes dry ice The amp read ing should peak at the amputating which corresponds to the machine voltage as indicated on the motor data plate If the amp reading is too high or too low proceed to the next ste...

Page 58: ...y driven at 1800 RPM by a 50 HP electric motor One Oilgear pump delivers approx 60 gallons of fluid per minute and has a two pressure compensating control device The other pump has a control de vice that lets you shift from an adjustable high flow set point approx 25 GPM to an adjustable low flow set point approx 18 GPM simply by energizing a solenoid control The hydraulic unit has electric soleno...

Page 59: ...ressure to 450 PSI and set the jam nut in place Note Gauge 11 is located adjacent to the discharge port of pump 1 4 Use the manual override and energize control relay CR16 that will activate the pump 1 solenoid control valve While control relay CR16 is energized adjust the pump pressure control valve located on the pump 1 controller either clockwise to in crease or counter clockwise to decrease un...

Page 60: ...inder is extruding ice The max full load amps is 60 A If the amp reading exceeds 60 amps when the pressure gauge is climbing from 650 PSI to 2800 PSI during the extrude cycle then the max volume control needs to be adjusted inward to decrease the pump flow to an amount where the amp reading is less than 60 amps Likewise if the amp load measures considerably less than 60 amps when the control ler s...

Page 61: ... A cylinder B cylinder or Both cylinders have been selected for operation The cycle is initi ated by pushing the start button 2 The directional control valve 20 will energize and shift to extend the cylinder The cylinder will begin advancing because A Pump 1 shifts to full flow 60 GPM B Pump 2 shifts to high flow 25 GPM C Dump valve 28 closes time delay D Valve 26 decompression excess flow is off ...

Page 62: ...d valve 28 opens to decompress the system pressure B Valve 20 directional control de energizes and shifts from extend to the center position all ports closed C The cylinder stops its advance travel 6 Direction control valve 20 energizes and shifts to retract the cylinder The cylinder will begin retracting because A Pump 1 shifts to full flow 60 GPM B Pump 2 shifts to full flow 25 GPM C Dump valve ...

Page 63: ...s up C By pass valve 28 is energized and open to reservoir when the system is in automatic and both cylinders are retracted on the home limit switch D By pass valve 28 is energized and open to reservoir when valve 26 is shifted to the decompression position E By pass valve 28 is energized and open for 100 mil sec when A or B re tracting cylinder hits the retracted limit switch F By pass valve 28 i...

Page 64: ...s the only function Note Clean out stroke consists of injection of C02 w valve 2 for a preset injection time then check for ice plug by sensing pressure on PS 1 3 If PS 1 senses pressure on clean out stroke then the sequence shifts to normal opera tion 4 If PS 1 does not sense pressure due to the presence of an ice plug The machine goes into a series of five 5 cool down cycles A 1 inject CO2 with ...

Page 65: ...ot sense pressure return to cool down cycle 5 of 5 C The machine checks for a plug again start of step 5 D Repeat up to 15 cycles 5 of 5 1 If plug is present go to normal cycle 2 If no plug is indicated after 15 cycles the unit will shut down ...

Page 66: ......

Page 67: ...APPENDIX SECTION 7 0 7 ...

Page 68: ... ºC and 1070 6 psig 73 8 bar Dew Point The temperature at which water dissolved in carbon dioxide condenses Dry Ice Solid carbon dioxide Sublime To change from a solid to a vapor without becoming a liquid Supercritical Fluid A chemical compound at temperature and pressure greater than its critical point Triple Point The conditions at which all three states solid liquid and vapor of some chemical c...

Page 69: ...APPENDIX REFERENCES Compressed Gas Association 1725 Jefferson Davis Hwy Suite 1004 Arlington VA 22202 4102 USA Phone 703 412 0900 7 2 ...

Page 70: ... upon receipt of replacement part to receive valid war ranty consideration Upon receipt of the defective part TOMCO2 will make a warranty determination in accordance with our limited warranty and notify purchaser in the event parts are not covered Prior to returning any part to TOMCO2 a returned goods authorization number RGA must be obtained from the Parts and Service Department Parts must be ret...

Page 71: ...build Kit 1 318593 Hydraulic Fluid Filter 1 3284 7 Compression Cylinder Piston 2 2043 A1 1 2 Injection Ball Valve 1 2040 Injection Ball Valve Actuator 1 1080 91 Limit Switch 2 3686 Compression Cylinder Pressure Switch 2 3197 Compression Cylinder Pressure Gauge 0 100 psig 1 3192 Hydraulic Pressure Gauge 0 5000 psig 2 3317 Hydraulic Directional Valve Coil 2 3318 Hydraulic Valve Rectifier 2 3747 Dela...

Page 72: ...r Piston 2 2043 A 1 2 Injection Ball Valve 1 2040 Injection Ball Valve Actuator 1 1080 91 Limit Switch 2 3686 Compression Cylinder Pressure Switch 2 3197 Compression Cylinder Pressure Gauge 0 100 psig 1 3192 Hydraulic Pressure Gauge 0 5000 psig 2 3317 Hydraulic Directional Valve Coil 2 3318 Hydraulic Valve Rectifier 2 3747 Delay or Injection Timer 3 3735 1 120V Panel Bulb 1 3336012 Hydraulic Relie...

Page 73: ...id Filter 1 3286 Compression Cylinder Piston 1 2043 A 1 2 Injection Ball Valve 1 2040 Injection Ball Valve Actuator 1 1080 91 Limit Switch 2 3686 Compression Cylinder Pressure Switch 2 3197 Compression Cylinder Pressure Gauge 0 100 psig 1 3192 Hydraulic Pressure Gauge 0 5000 psig 2 3317 Hydraulic Directional Valve Coil 2 3318 Hydraulic Valve Rectifier 2 3747 Delay or Injection Timer 3 3735 1 120V ...

Page 74: ... Filter 1 3286 Compression Cylinder Piston 1 2043 A 1 2 Injection Ball Valve 1 2040 Injection Ball Valve Actuator 1 1080 91 Limit Switch 2 3686 Compression Cylinder Pressure Switch 2 3197 Compression Cylinder Pressure Gauge 0 100 psig 1 3192 Hydraulic Pressure Gauge 0 5000 psig 2 3317 Hydraulic Directional Valve Coil 2 3318 Hydraulic Valve Rectifier 2 3747 Delay or Injection Timer 3 3735 1 120V Pa...

Page 75: ...uid Filter 1 3286 Compression Cylinder Piston 2 2043 A 1 2 Injection Ball Valve 1 2040 Injection Ball Valve Actuator 1 1080 91 Limit Switch 2 3686 Compression Cylinder Pressure Switch 2 3197 Compression Cylinder Pressure Gauge 0 100 psig 1 3192 Hydraulic Pressure Gauge 0 5000 psig 2 3317 Hydraulic Directional Valve Coil 2 3318 Hydraulic Valve Rectifier 2 3747 Delay or Injection Timer 3 3735 1 120V...

Page 76: ...d Filter 1 3286 Compression Cylinder Piston 2 2043 A 1 2 Injection Ball Valve 1 2040 Injection Ball Valve Actuator 1 1080 91 Limit Switch 2 3686 Compression Cylinder Pressure Switch 2 3197 Compression Cylinder Pressure Gauge 0 100 psig 1 3192 Hydraulic Pressure Gauge 0 5000 psig 2 3317 Hydraulic Directional Valve Coil 2 3318 Hydraulic Valve Rectifier 2 3747 Delay or Injection Timer 3 3735 1 120V P...

Page 77: ...id Filter 1 3286 7 Compression Cylinder Piston 2 2043 A 1 2 Injection Ball Valve 1 2040 Injection Ball Valve Actuator 1 1080 91 Limit Switch 2 3686 Compression Cylinder Pressure Switch 2 3197 Compression Cylinder Pressure Gauge 0 100 psig 1 3193 Hydraulic Pressure Gauge 0 5000 psig 2 3317 Hydraulic Directional Valve Coil 2 3318 Hydraulic Valve Rectifier 2 3747 Delay or Injection Timer 3 3735 1 120...

Page 78: ...pression Cylinder Piston 1 2056 CO2 Injection Needle Valve 2 2043 A 1 2 Injection Ball Valve 1 2040 Injection Ball Valve Actuator 1 1080 91 Limit Switch 2 3686 Compression Cylinder Pressure Switch 2 3197 Compression Cylinder Pressure Gauge 0 100 psig 1 3192 Hydraulic Pressure Gauge 0 5000 psig 2 3317 Hydraulic Directional Valve Coil 2 3318 Hydraulic Valve Rectifier 2 3747 Delay or Injection Timer ...

Page 79: ...creen O ring 1 4 20X1 1 2 SS SHCS 1 4 20X1 1 8 SS SHCS 3735 1 120V Panel Bulb 1 2 Gemini Ball Valve standard 1 4 Gemini Ball Valve 1 2 Bürkert Valve 3197 0 100 psi gauge 3192 0 5000psi gauge Hydraulic Directional Valve Coil Hydraulic Valve Rectifier Hydraulic Relief Cartridge Compression Cylinder Pressure Switch 3747 Delay Timer Die Bolt Kit Cold End Tie Rod Kit Table 7 1 9 Replacement Parts for 8...

Page 80: ... days a week at TOMCO2 EQUIPMENT COMPANY 3340 Rosebud Road Loganville Georgia 30052 USA Telephone 770 979 8000 Toll Free in the U S 800 832 4262 Fax 770 985 9179 Parts Service Fax 770 979 2514 E Mail tomco tomcoequipment com Internet http www tomcoequipment com 7 13 APPENDIX ...

Page 81: ...NOTES 7 14 APPENDIX ...

Page 82: ...NOTES 7 15 APPENDIX ...

Page 83: ...meone else d Refer to it only when you have a problem to solve e Other 7 How do you look up information in this manual Do you a Use the table of contents b Flip through the pages until you locate the right section c Flip to the tabbed sections then proceed to locate information d Other 8 When you use this manual how easy is it to find information Do you a Always locate the right section immediatel...

Page 84: ... 2 3 4 13 Evaluate the accuracy of this manual Complete the following statements using a 1 to 4 scale 1 is not ac curate 4 is accurate The headings in this manual were 1 2 3 4 The sub headings in this manual were 1 2 3 4 The instructions in this manual were 1 2 3 4 The illustrations graphics in this manual were 1 2 3 4 14 What sections if any were inaccurate 15 Who else uses this manual 16 What do...

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