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                                                                        TOMATECH AUTOMATION 

 

                                           

COPY RIGHTS 

This user manual describes all items concerning the operation of 

the system in detail as much as possible. However, it is impractical 

to give particular descriptions of all unnecessary and/or unavailable 

operations of the system due to the manual content limit, product 

specific operations and other causes. Therefore, the operations not 

specified herein shall be considered impossible or unallowable. 

This user manual is the property of TOMATECH AUTOMATION 

CO.,LTD 

All rights are reserved. It is against the law for any organization or 

individual to publish or reprint this manual without the express 

written permission of TOMATECH and the latter reserves the right 

to ascertain their legal liability. 

 

 

 
 
 
TOMATECH(SHENZHEN)AUTOMATION CO.,LIMITED 
Add.: 303,No.6 Minhuan Rd. Longhua New Distr. Shenzhen, China 

Tel:+86

 755 85276656 

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Summary of Contents for TAC-100XT

Page 1: ...s Therefore the operations not specified herein shall be considered impossible or unallowable This user manual is the property of TOMATECH AUTOMATION CO LTD All rights are reserved It is against the l...

Page 2: ...is unallowed Never climb the packing box neither stand on it nor place heavy objects on it Do not move or drag the product by the cables connected with it Forbid collision or scratch to the panel and...

Page 3: ...unctions technical indexes described in this user manual are only for the system Actual functions and technical performance of machine tool with this CNC system are determined by machine builder s des...

Page 4: ...NC Technical Specification Product Type Command and Program Format Operation TAC 100XT CNC Operation Use Installation and Connection TAC 100XT CNC Installation Connection and Setting Appendix CNC Ladd...

Page 5: ...nd the accessories The manufacturer should be responsible for the message and the suggestion for the user User s safety responsibility The user should study and train the system safety operation maste...

Page 6: ...4 Structure of an NC program 11 1 4 1 General structure of a program 11 1 4 2 Main program and subprogram 15 1 5 Program run 15 1 5 1 Sequence of program run 15 1 5 2 Execution sequence of word 16 1 6...

Page 7: ...control 28 2 2 2 Spindle speed analog voltage control 28 2 2 3 Constant surface speed control G96 constant rotational speed control G97 29 2 2 4 Spindle override 31 2 2 5 Multiple spindle control func...

Page 8: ...xial grooving multiple cycle G74 108 3 20 6 Radial grooving multiple cycle G75 111 3 21 Thread Cutting Commands 114 3 21 1 Thread cutting with constant lead G32 115 3 21 2 Rigid thread cutting G32 1 1...

Page 9: ...163 4 2 4 Tool traversing in Offset canceling mode 167 4 2 5 Tool interference check 168 4 2 6 Commands for canceling compensation vector temporarily 170 Operation CHAPTER 1 OPERATION MODE AND DISPLA...

Page 10: ...Lubricating control 212 3 2 5 Chuck control 212 3 2 6 Tailstock control 213 3 2 7 Hydraulic control 213 3 2 8 Manual tool change 213 3 2 9 Spindle override 214 CHAPTER 4 MPG STEP OPERATION 215 4 1 St...

Page 11: ...rogram 242 6 7 Program Management 244 6 7 1 Program list 244 6 8 Other Operations Available in Edit Mode 244 CHAPTER 7 TOOL OFFSET AND SETTING 246 7 1 Tool Positioning Setting 246 7 2 Trial Toolsettin...

Page 12: ...o Return 265 9 2 1 Machine Zero 265 9 2 2 Machine Zero return steps 265 9 3 Other Operations in Zero Return 266 CHAPTER 10 DATA SETTING 267 10 1 Data Setting 267 10 1 1 Switch setting 267 10 1 2 Level...

Page 13: ...G EXAMPLES 298 13 1 Programming 299 13 2 Program Input 301 13 2 1 View a saved program 301 13 2 2 Creating a new program 301 13 3 Checkout a Program 302 13 3 1 Graphic setting 302 13 3 2 Program check...

Page 14: ...6 Power Interface Connection 318 2 7 I O Interface Definition 318 2 7 1 Input signal 320 2 7 2 Output signal 321 2 8 I O Function and Connection 323 2 8 1 Stroke limit and emergency stop 323 2 8 2 To...

Page 15: ...pensation 409 3 2 9 Tool life management function 409 3 2 10 Tool wear parameter 409 3 2 11 Edit and display 410 3 2 12 Communication setting 410 3 2 13 MPG Parameters 410 3 2 14 PLC axis control func...

Page 16: ...LC definition 441 5 3 PLC Data 443 5 3 1 Timer address T defined by standard PLC ladders 443 5 3 2 Counter address C Defined by standard PLC Ladders 444 5 3 3 Timer presetting address DT Defined by st...

Page 17: ...on of Accessional Panel AP03 453 Appendix Outline Dimension of I O deconcentrator MCT01A 454 Appendix Outline Dimension of I O deconcentrator MCT02 454 Appendix Delivery standard parameter 455 Appendi...

Page 18: ...inch color LCD with 5 feed axes including C axis 2 analog spindles least input increment 0 1 m It uses the graphic interface friendly human machine operation window It can realize the PLC on line dis...

Page 19: ...ontrollable axes 3 X Z Y 4th 5th Feed axis function Least input increment 0 001mm 0 0001inch and 0 0001mm 0 00001inch Least command increment 0 001mm 0 0001inch and 0 0001mm 0 00001inch Position comma...

Page 20: ...program up to 5000 steps the 1st program refresh period 8ms PLC program communication download PLC warning and PLC alarm Many PLC programs up to 16PCS the PLC program currently running can be selecte...

Page 21: ...software serial upgrade USB U file operation U file directly machining PLC program system software U upgrade Safety function Emergency stop Hardware travel limit Software travel check Data backup and...

Page 22: ...2 3 4 ref point G90 Axial cutting cycle G31 Skip function G92 Threading cycle G32 Constant pitch threading G94 Radial cutting cycle G33 Z axes tapping cycle G96 Constant speed cutting G34 Variable pi...

Page 23: ...of compact convenience and high reliance Thereof the motion control systems and logic control systems are the main of CNC machine tools TAC 100XT Turning Machine CNC system has simultaneously motion...

Page 24: ...machine tool to complete machining of workpiece according requirements of part programs Technical flow of CNC machining is as following Fig 1 2 Fig 1 2 O0001 G00 X3 76 Z0 G01 Z 1 28 F50 M30 Analyse w...

Page 25: ...axis is parallel with axes of spindle negative directions of them approach to the workpiece and positive ones are away from it There is a front tool post and a rear tool post of NC turning machine ac...

Page 26: ...erence point switch installed on the machine otherwise the motion exceeds the travel limit and the machine to be damaged 1 3 3 Workpiece coordinate system and Program Zero The workpiece coordinate sys...

Page 27: ...e controlled moving axis is called link axis when the interpolation is executed The moving distance direction and speed of it are controlled synchronously in the course of running to form the required...

Page 28: ...Absolute programming and incremental programming Specify coordinate values of path s end point or target position in programming and there are 3 kinds of programming method according to coordinate val...

Page 29: ...lues are divided into diameter programming and radius programming Diameter programming when NO 001 Bit2 is 0 X input command value is in diameter and X coordinate is in diameter at the moment Radius p...

Page 30: ...The tool leaves the path of A B C D A after the above mentioned programs are executed 1 4 1 General structure of a program A program consists of blocks A block begins with a block number it can be om...

Page 31: ...ommand address and the following number operation command with without sign The command address describes the meaning of its following operation command and there may be different meaning in the same...

Page 32: ...TOMATECH AUTOMATION...

Page 33: ...lock The last G code is valid when there are more G codes which are in the same group inone block Block number A block number consists of an address N and its following 4 digit N0000 N9999 and the lea...

Page 34: ...it can be edited in Chinese in PC and displayed in Chinese in CNC system after being downloaded 1 4 2 Main program and subprogram To simply the programming when the same or similar machining path and...

Page 35: ...d or external cycle start signal is switched on The program stops running in Manual Jog Handwheel MPG Single Block Program Reference Point Return Machine Reference Point Return mode and it continuousl...

Page 36: ...firstly executes G and then M commands when G codes and M00 M01 M02 and M30 are in the same block NC firstly executes G and then M commands without transmitting M signal to PLC when G codes and M98 M9...

Page 37: ...re is only one M command in one block otherwise the system alarms Table 2 1 M commands to control program execution Commands Functions End of program M02 Command format M02 or M2 Command function In A...

Page 38: ...al output and outputs M05 signal after M30 is executed Subprogram call M98 Return from subprogram M99 Command function After other commands of current block in the subprogram are executed the system r...

Page 39: ...The calling times cannot be input when it is 1 Executed block after returning to the main program is 0000 9999 and its leading zero can be omitted Macro program call M9000 M9999 Command function call...

Page 40: ...M04 Spindle counterclockwise M05 Spindle stop M08 Cooling ON Functions interlocked and states reserved M09 Cooling OFF M10 Tailstock forward Functions interlocked and states reserved M11 Tailstock ba...

Page 41: ...or M4 M05 or M5 Command function M03 Spindle CW rotation M04 Spindle CCW rotation M05 Spindle stop Note Refer to time sequence of output defined by standard PLC ladder in INSTALLATION CONNECTION Cool...

Page 42: ...24 M25 Command function M24 The 2nd spindle is switched from the speed control mode to the position control mode M25 The 2nd spindle is switched from the position control mode to the speed control mod...

Page 43: ...or converter to realize stepless spindle speed 2 2 1 Spindle speed switching value control Spindle speed is controlled by switching value when No 001 BIT4 is set to 0 There is only one S command in a...

Page 44: ...ied speed according to setting value corresponding to No 037 No 040 of max spindle speed analog voltage is 10V of current gear and then output to spindle servo or converter to ensure that the spindle...

Page 45: ...or short surface speed There are different surface speed for the different workpiece and tool with different material When the spindle speed controlled by the analog voltage is valid the constant surf...

Page 46: ...valid in G96 Max spindle speed defined by G50 S_ is invalid in G97 but its limit value is reserved Note When NO 043 lowest spindle speed in constant surface speed control is set to 0 and G50 S0 is ex...

Page 47: ...d of current gear after the spindle override is tuned and it also limited by limited values of max and min spindle speed in constant surface speed control mode The system supplies 8 steps for spindle...

Page 48: ...als separately determine each spindle to be controlled by PLC or CNC Multiple spindle control method B is shown below Target tool number 01 32 the leading zero cannot be omitted Multiple spindle contr...

Page 49: ...mber and the tool offset number displayed by T command is the state before the system is switched off Only one T command is in a block otherwise the system alarms Toolsetting is executed to gain the p...

Page 50: ...of creating executing and canceling tool offset in traverse mode Fig 2 7 Creation execution and cancellation of tool length compensation G01 X100 Z100 T0101 Block 1 start to execute the tool offset G0...

Page 51: ...traversing mode Fig 2 8 Modifying the coordinates mode In Edit and Auto mode a sole T word in executing tool offset it is not with the motion command in the same block is relative to No 004 BIT3 setti...

Page 52: ...et by traversing tool the motion command or T command is executed separately Firstly tool change is executed and then the motion command is executed The tool offset is executed at current rapid traver...

Page 53: ...ement function is valid or not the corresponding tool life management window is not displayed when it is invalid 002 Tool life management Bit 0 Tool life management function is not valid 1 Tool life m...

Page 54: ...Creating and displaying tool group number A In tool group state display window press group number and the system display the tool group life data and when the group does not exist it is defined to th...

Page 55: ...pecified mode N_ is omitted at the time the system only counts and doest not alarm for the output Note 3 Other commands between G10 L3 and G11 are ignored Note 4 Running the tool life preset program s...

Page 56: ...irectly data such as 500 press to confirm the input Press to complete data input tool offset life Programming B Inserting data Insert any serial number in the current page press 01 08 insert a new lin...

Page 57: ...TOMATECH AUTOMATION After insert b Insert the middle and the previous sequence number moves backward n Before insert...

Page 58: ...TOMATECH AUTOMATION After insert c Insert behind Before insert...

Page 59: ...TOMATECH AUTOMATION After insert C Delete data a Delete data in all groups In tool compensation tool life window press to delete all defined data Before operation After operation...

Page 60: ...TOMATECH AUTOMATION b Delete data in any group Press input serial number 02 Before operation After deletion...

Page 61: ...TOMATECH AUTOMATION c Delete any serial number in the current page the parameter switch is ON Press input serial number 04 Programming Before deletion After deletion...

Page 62: ...No 05 tool offset mming T0299 End of No 05 tool and start the tools in 02 group T0199 End of tools in No 02 group start tools in No 02 group and start the next tool when there are many tools in No 01...

Page 63: ...s count There are two methods about the number of times count which is determined by No 002 Bit2 LIFC 002 LIFC LIFC 0 Tool life management count mode 1 Execute the tool select Txx99 to change the tool...

Page 64: ...owing two methods to change the tools which have not reached the life 1 When LIFJ NO 2 4 is set to 1 the selection signals of the tool group number G47 0 4 specify the tool group number then the tool...

Page 65: ...07 12 14 16 21 Except that commands in the group 01 and 00 are not in the same block G words in the different groups can be input to the same block and the last one is valid when two or more G words i...

Page 66: ...and states are changed the G command cannot be input again when they are executed by the following block The defined function and state are valid one time after G command is executed and the G word m...

Page 67: ...etric pitch and so on they can be omitted not to input when executing the same function to definite words after the words are executed For example after executing G98 F_ without executing the thread c...

Page 68: ...ing G99 G01 U10 F0 01 Feedrate per revolution in G99 must be input again G00 X80 Z50 M30 3 1 3 Related definitions In the user manual the definitions of Word are as follows except for the especial exp...

Page 69: ...the same position when all are omitted X Z are valid and U W are invalid when X U Z and W are in the same one block X U Z W rang is referred to Table 1 2 of Section 1 4 1 unit mm inch Command path Pr...

Page 70: ...and the starting point are in the Programming same position when all are omitted X U Z W rang is referred to Table 1 2 of Section 1 4 1 unit mm inch F command value is the vector compound speed of X a...

Page 71: ...front tool post coordinate system arc from starting point to end point as Fig 3 5 G03 movement path is counterclockwise rear tool post coordinate system clockwise front tool post coordinate system ar...

Page 72: ...Coordinates of center point that of starting point in X direction K Coordinates of center point that of starting point in Z direction I K are with sign symbol When directions of I K are the same as th...

Page 73: ...ould be used for programming The system executes in R I 2 K 2 to ensure Starting point and end point of arc path are the specified ones in I K programming When the distance from center point to end po...

Page 74: ...9 YZ plane Command function use G commands to select the plane of the arc interpolation or the one of the cutter compensation Command explanation G17 G18 G19 are modal and the plane does not change in...

Page 75: ...the linear and circular chamfering functions 3 11 1 Linear chamfering Linear chamfering insert one straight line in the linear contours arc contours linear contour and arc contour The command address...

Page 76: ...U _ Z W _ R_ Or G02 G03 X U _ Z W _ I_ K_ L_ G02 G03 X U _ Z W _ I_ K_ Command function insert one straight line between two circular interpolation blocks Programming D Circular to linear Command for...

Page 77: ...f circular chamfering is D and the data behind the command is the radius of chamfering circular The circular chamfering must be used in G01 G02 or G03 A Linear to linear Command format G01 X U _ Z W _...

Page 78: ...r Command format G02 G03 X U _ Z W _ R_ D_ G02 G03 X U _ Z W _ R_ or G02 G03 X U _ Z W _ R_ D_ G02 G03 X U _ Z W _ I_ K_ or G02 G03 X U _ Z W _ I_ K_ D_ G02 G03 X U _ Z W _ I_ K_ or G02 G03 X U _ Z W...

Page 79: ...the data behind the command address D 3 11 3 Special cases The chamfering function is invalid or alarms as follows 1 Linear chamfering A The chamfering function is invalid when two interpolation strai...

Page 80: ...o interpolation straight lines are in the same block B CNC alarms when the chamfering circular radius is too big CNC alarms when the chamfering circular radius is D max circular radius of the tangenti...

Page 81: ...9 unit ms X U range is 99999999 99999999 x least input unit unit s Notes The exact stop is executed between the blocks when P X U are not input The system exactly stop a block when P X U are not input...

Page 82: ...machine reference point return is completed Fig 3 12 Note 1 Do not execute G28 and machine zero return without the zero switch on the machine Note 2 Machine zero returns in Jog mode and in G28 are the...

Page 83: ...ro simultaneously to set X Z machine coordinates of the machine 2nd 3rd 4th reference point The relationship between the machine zero machine reference point machine 2nd 3rd 4th reference point is as...

Page 84: ...123 B point R2 point 3 When CNC is not in the machine lock state the completion signal of reference point return ZP21 Bit0 Bit1 is high Note 1 Execute the machine 2nd 3rd 4th reference point return af...

Page 85: ...asure Command explanations non modal G command 00 group Its address format is same that of G01 Cancel the tool nose radius compensation before using it Feedrate should not be set to too big to get the...

Page 86: ...the skip conditions Note CNC immediately stops the feed axis without acceleration deceleration execution and G31 feedrate should be as low as possible below 1000 mm min to get the precise stop positi...

Page 87: ...s In G50 when X U or Z W are not input the system does not change current coordinates position as program zero when X U and Z W are not input the system takes the previous setting position as program...

Page 88: ...espond to ZOFS1 ZOFS6 of zero offset value of one workpiece coordinate system relation between ZOFS1 ZOFS6 and previous workpiece is shown below Programming When 11 7 APRS is set to 1 an absolute coor...

Page 89: ...Sn offset cannot be executed because the workpiece coordinate system is not set again Modification setting of EXOFS and ZOFSn are valid only in non run state namely setting values of each workpiece co...

Page 90: ...cutting Command specifications G90 is modal Starting point of cutting starting position of linear interpolation cutting feed End point of cutting end position of linear interpolation cutting feed X X...

Page 91: ...n at feedrate opposite direction to the above mentioned and return to the position which the absolute coordinates and the starting point are the same Z rapidly traverses to return to the starting poin...

Page 92: ...TOMATECH AUTOMATION Fig 3 19 Example Fig 3 20 rod 125 110...

Page 93: ...absolute coordinates of end point of cutting Unit mm W Different value of X absolute coordinate from end point to starting point of cutting Unit mm R Different value R value of X absolute coordinates...

Page 94: ...TOMATECH AUTOMATION Fig 3 21 ogra mming Fig 3 22 Cutting path Relative position between cutting end point and starting point with U W is shown in Fig 3 23...

Page 95: ...TOMATECH AUTOMATION Fig 3 23 Programming Example Fig 3 24 rod 125 112...

Page 96: ...nd values of X U Z W R are cleared if non modal G command 00 Group except for G04 or G00 G01 G02 G03 G32 is executed 2 In MDI mode the previous canned cycle can be executed by pressing the cycle start...

Page 97: ...roughing finishing workpiece and the starting point and the end point of command are the same one 3 20 1 Axial roughing cycle G71 G71 has two kinds of roughing cycle type I and type II Command format...

Page 98: ...ng its value 0 001 99 999 unit mm radius value without sign and the direction of tool retraction is opposite to that of tool infeed the command value e is reserved and the value of system parameter No...

Page 99: ...tions of tool retraction is opposite to that of too infeed Z rapidly retracts at rapid traverse speed to the position which is the same that of Z coordinate After executing X tool infeed d e again the...

Page 100: ...follows 1 Relative definition more one parameter than the type I J When J is not input or J is not 1 the system does not execute the run along the roughing contour J 1 the system executes the run alo...

Page 101: ...ical the machining can be executed when Z is the monotonous change shape as follows Fig 3 26 3rogramming 4 After the turning the system should execute the tool retraction the retraction travel is spec...

Page 102: ...nf blocks in programming must be followed G71 blocks If they are in front of G71 blocks the system automatically searches and executes ns nf blocks and then executes the next program following nf bloc...

Page 103: ...ut being specified P Q commands G71 cannot be executed in MDI otherwise the system alarms There are no the same block number in ns nf when compound cycle commands are executed repetitively in one prog...

Page 104: ...le executing the cutting cycle tool infeed cutting feed tool retraction The starting point and the end point of G72 are the same one The command is applied to the formed roughing of non formed rod Rel...

Page 105: ...ponding to the finishing path i e Z absolute coordinate difference between A and A diameter unit mm inch with sign symbol F Cutting feedrate S Spindle speed T Tool number tool offset number M S T F Th...

Page 106: ...sions in X Z direction must be changed monotonously always increasing or reducing for the finishing path In ns nf blocks there are only G commands G01 G02 G03 G04 G05 G6 2 G6 3 G7 2 G7 3 G96 G97 G98 G...

Page 107: ...rkpiece ogramming Coordinate offset direction with finishing allowance u w define the coordinate offset and its direction of cut in in finishing and their sign symbol are as follows Fig 3 29 B C for f...

Page 108: ...ks for some continuous finishing path counting the roughing path without being executed actually when executing G73 According to the finishing allowance the travel of tool retraction and the cutting t...

Page 109: ...adius unit mm inch with sign symbol k is equal to Z coordinate offset value radius value of A1 point compared to Ad point Z total cutting travel radius value is equal to k in roughing and Z cutting di...

Page 110: ...A A1 Rapid traverse First roughing A1 B1 C1 A1 B1 Rapid traverse speed in ns block in G0 cutting feedrate specified by G73 in ns block in G1 B1 C1 Cutting feed C1 A2 Rapid traverse Second roughing A2...

Page 111: ...G03 G04 G05 G6 2 G6 3 G7 2 G7 3 G96 G97 G98 G99 G40 G41 G42 and the system cannot call subprograms M98 M99 Programming G96 G97 G98 G99 G40 G41 G42 are invalid when G73 is executed and are valid when G...

Page 112: ...s offset and its direction of roughing u w define the coordinate offset and the cut in direction in finishing and their sign symbols are as follows Fig 3 32 A is tool start up point B C for workpiece...

Page 113: ...After executing G71 G72 or G73 to roughing execute G70 to finishing and single cutting of finishing allowance is completed The tool returns to starting point and execute the next block following G70...

Page 114: ...er the system has executed end point of current path G70 cannot be executed in MDI otherwise the system alarms There are no the same block number in ns nf when compound cycle commands are executed rep...

Page 115: ...point of radius tool retraction defining with Dn n 1 2 3 Z coordinate of Dn is the same that of starting point X coordinate of Dn is the same that of Cn the different value of X coordinate between it...

Page 116: ...ute Radial X rapid tool retraction d to Cn when X coordinate of Bf cutting end point is less than that of A starting point retract tool in X positive otherwise retract tool in X negative direction Axi...

Page 117: ...cutting cycle is completed R d must be omitted in blind hole cutting and so there is no distance of tool retraction when the tool cuts to axial end point of cutting Example Fig 3 35 Program suppose t...

Page 118: ...t Bf of the last radial tool infeed is the same that of cutting end point End point of axial tool retraction End position of axial tool infeed travel of tool infeed is d after each axial cutting cycle...

Page 119: ...tting end point is less than that of starting point in X direction otherwise feed in X positive direction Radial X rapid tool retraction e and its direction is opposite to the feed direction of X exec...

Page 120: ...e movement is not executed if only G75 R e block is executed d and e are specified by the same address R and whether there are X U and P i words or not in blocks to distinguish them The tool can stop...

Page 121: ...e starting and ending of X and Z thread cutting and so there is length of thread lead in and distance of tool retraction at the actual starting and ending of thread cutting X Z traverse speeds are def...

Page 122: ...out its range 99999999 least input increment with negative sign if the short axis is X its value is specified with the radius J value is the modal parameter K Length in the long axis in thread run ou...

Page 123: ...which function is called as continuous thread machining After the feed hold is executed the system displays Pause and the thread cutting continuously executes not to stop until the current block is e...

Page 124: ...thread cutting with variable lead Tool retraction can be set in thread cutting F I are specified separately to metric inch pitch Executing G34 can machine metric or inch straight taper end face thread...

Page 125: ...65 H01 P 102 Q800 G65 H01 P 103 Q0 N10 G65 H02 P 104 Q 103 R1 G65 H01 P 103 Q 104 G65 H81 P30 Q 104 R15 G00 U 10 G65 H01 P 100 Q 102 G00 U 100 G34 W 78 F3 8 J5 K2 R0 2 G00 U10 Z4 G65 H03 P 101 Q 100 R...

Page 126: ...re is spiral grooving in internal hole of workpiece and the internal machining can be completed one time Command specification G33 is modal command Z W When Z or W is not input and starting point and...

Page 127: ...ned by the spindle speed and its brake in tapping Note 3 Z rapid traverse speed in tapping is defined by spindle speed and pitch is not relevant to cutting feedrate override Note 4 In Single block to...

Page 128: ...ct a spindle to execute the tapping The rigid tapping needs to be clamped when the spindle positioning is completed the method also cannot be used because M codes cannot be in the same block 2 The axi...

Page 129: ...ervo spindle and the system checks the position mode arrival signal of the servo spindle Rigid tapping cancellation The cancellation methods of rigid tapping are shown below 1 G80 cancels the rigid ta...

Page 130: ...ple spindle tapping the 1st spindle is used to the graduation and the 2nd to the tapping After the 1st spindle graduation is completed the spindle must be clamped on the machine and the machine clampi...

Page 131: ...its range 0 F 500 mm After F value is executed it is reserved and can be omitted I Thread teeth per inch its range 0 06tooth inch 25400tooth inch it is reserved and it can be omitted not to input afte...

Page 132: ...s the tool at the cutting feedrate opposite direction to the above mentioned and return to the position which X absolute coordinate and the starting point are the same Z rapidly traverses to return to...

Page 133: ...ts driver alarms Command path relative position between thread cutting end point and starting point with U W R and tool path and thread run out direction with different U W R signs below Fig 3 46 Exam...

Page 134: ...e of X absolute coordinates between C and D is i thread taper with radius value The tool cannot reach C point in cutting when the defined angle of thread is not 0 Reference point of thread cutting dep...

Page 135: ...d machining without tool retraction groove and the width of thread run out defined by system parameter 019 is valid for G92 G76 P a Angles at taper of neighboring two tooth range 00 99 unit deg It is...

Page 136: ...increment radius value without sign symbols The system alarms when P k is not input Q d Depth of the 1st thread cutting range 1 99999999 unit least input increment radius value without sign symbols T...

Page 137: ...TOMATECH AUTOMATION Fig 3 48 a Cut in method as follows Fig 3 48 b Programming Fig 3 48 b...

Page 138: ...o A point and the thread roughing cycle is completed to execute the finishing After the tool rapidly traverses to B the cutting depth is k and the cutting travel is d execute the thread finishing at l...

Page 139: ...al Speed Control G97 The detailed is referred to Section 2 2 3 ming 3 23 Feedrate per Minute G98 Feedrate per Rev G99 Command format G98 F_ its range is referred to Section 1 6 5 the leading zero can...

Page 140: ...rate when the spindle speed is lower than 1 r min there is the follow error in the actual cutting feed rate when there is the swing in the spindle speed To gain the high machining quality it is recomm...

Page 141: ...acro variables number Example if 100 205 105 500 The command function of X 9100 is the same as X500 The command function of X 9100 is the same as X 500 Note 1 The address O G and N cannot refer macro...

Page 142: ...read write 4 Z length compensation 1600 1631 can read write 5 Y length compensation 1700 1731 can read write 6 Radius compensation 1800 1831 can read write 7 X wear compensation 1900 1931 radius can r...

Page 143: ...Y Z 4th 5th axis For example 5001 meanings to be X position information 5002 meanings to be Y position information 5003 meanings to be Z position information and 5004 meanings to 4th position informa...

Page 144: ...macro variables name for storing values j macro variables name 1 for operation can be constant k macro variables name 2 for operation can be constant Command significance i j O k Example P 100 Q 101...

Page 145: ...TOMATECH AUTOMATION 1 Operation commands 1 Assignment of macro variables I J G65 H01 P I Q J...

Page 146: ...and I J AND K G65 H12 P I Q J R K Example G65 H12 P 201 Q 102 R 103 101 102 AND 103 8 Binary executive or I J XOR K G65 H13 P I Q J R K Example G65 H13 P 101 Q 102 R 103 101 102 XOR 103 9 Decimal squ...

Page 147: ...00 Q 101 R 102 The program jumps N1000 when 101 102 and executes in order when 101 102 3 Conditional jump 2 J NE K G65 H82 Pn Q J R K n Block number Example G65 H82 P1000 Q 101 R 102 The program jumps...

Page 148: ...e level of local variable and M98 has no such function 3 G65 G66 only follows N and only P or H follows them 3 25 3 1 Non modal call G65 Command format G65 P_ L_ argument _ Macro program specified by...

Page 149: ...f argument and are not written in the actual programming Note 2 The system can identify the variable number according to the present sequence and times of I J K in the method If the block has G65 P901...

Page 150: ...ation unit mm inch movement distance in incremental feed mm inch some data parameters including NO 49 NO 54 NO 56 NO 59 NO 60 NO 114 NO 116 NO 120 NO 127 NO 140 No 141 No 154 the unit is 0 001mm IS B...

Page 151: ...Application 4 1 1 Overview Part program is compiled generally for one point of tool according to a workpiece contour The point is generally regarded as the tool nose A point in an imaginary state ther...

Page 152: ...Fig 4 6 correspond separately to the tool paths of tool nose center programming and imaginary tool nose programming when tool nose radius is executed or not Programming Tool path is shown in Fig 4 5...

Page 153: ...aginary tool nose set imaginary tool nose numbers according to tool direction in cutting Suppose there are 10 kinds of tool nose setting and 9 directions for position relationship The tool nose direct...

Page 154: ...TOMATECH AUTOMATION Fig 4 7 Imaginary tool nose number in rear tool post coordinate system...

Page 155: ...TOMATECH AUTOMATION Fig 4 8 Imaginary tool nose number in front tool post coordinate system...

Page 156: ...in diameter when ORC 0 In toolsetting the tool nose is also imaginary tool nose point of Tn n 0 9 when taking Tn n 0 9 as imaginary tool nose For the same tool offset value from standard point to too...

Page 157: ...of tool post center as benchmark 4 1 4 Command format 4 1 5 Compensation direction Specify its direction according to relative position between tool nose and workpiece when executing tool nose radius...

Page 158: ...TOMATECH AUTOMATION Fig 4 11 Compensation direction of rear coordinate system...

Page 159: ...d stops after executing end point of the first block In tool nose radius compensation mode the tool nose center moves to end point of previous block and is vertical to its path when the system execute...

Page 160: ...arily The system executes the tool nose radius compensation in G90 G94 it offsets one tool nose radius for G41 or G42 4 1 7 Application Machine a workpiece in the front tool post coordinate system as...

Page 161: ...us compensation G01 Z0 F300 Start cutting X16 Z 14 F200 G02 X28 W 6 R6 G01 W 7 X32 Z 35 G40 G00 X90 Z40 Cancel tool nose radius compensation G00 X100 Z50 T0100 M30 4 2 Tool Nose Radius Compensation Of...

Page 162: ...Note Meanings of S L C in the following figures are as follows S Stop point of single block L linear C circular Note Tool movement path is marked with the tool nose direction 0 in the following figure...

Page 163: ...r linear linear angle set by No 237 Programming 4 2 3 Tool traversing in Offset mode Offset mode is called to ones after creating tool nose radius compensation and before canceling it Offset path with...

Page 164: ...TOMATECH AUTOMATION b Tool traversing outside along corner 180 90 1 Linear linear 2 2 Linear circular c Tool traversing outside along corner 90...

Page 165: ...TOMATECH AUTOMATION d Special cutting 1 Without intersection...

Page 166: ...ing when the system changes the compensation direction The following are the path of tool running when the compensation changes are changed 1 Linear linear 2 Linear circular 5 No intersection when com...

Page 167: ...intersection changing compensation direction ii Linear circular Fig 4 15b Linear circular without intersection changing compensation direction iii Circular circular Fig 4 15c Circular circular withou...

Page 168: ...otherwise the system alarms and stops run In compensation canceling mode the system executes the block and ones in the register for tool nose radius compensation At the moment the run stops after one...

Page 169: ...ted even if the excessive cutting is not created but the system cannot find out all tool interferences 1 Fundamental conditions 1 The tool path direction is different that of program path angle is 90...

Page 170: ...hout actual interference 1 Concave groove less than compensation value Fig 4 17 Executing interference 1 Directions of block B and tool nose radius compensation path are opposite without interference...

Page 171: ...resumed after executing the commands At the moment the compensation is cancelled temporarily and the tool directly moves from intersection to a point for canceling compensation vector The tool direct...

Page 172: ...G32 G33 G34 constant thread cutting They cannot be executed in tool nose radius compensation mode otherwise No 131 alarm occurs the command cannot be used in C compensation mode G90 G94 taking an exa...

Page 173: ...H AUTOMATION Programming Operation Operation Operation CHAPTER 1 OPERATION MODE AND DISPLAY INTERFACE 1 1 Panel Division TAC 100XT TAC 1002T V CNC system uses an integrated panel which is divided as f...

Page 174: ...es INTEGRATED POS can display current coordinate information and clear machine coordinates To enter Program interface including program content program list program state page Edit search current open...

Page 175: ...he state parameter page Search set data parameters in the data parameter page Search set user s customized parameters in the often used parameter page Search set pitch error compensation data of each...

Page 176: ...TOMATECH AUTOMATION...

Page 177: ...ode In this mode the operation of X Z machine zero return can be performed separately MPG Step mode In the Step MPG feed mode the moving is performed by an increment selected by CNC system Manual mode...

Page 178: ...stem these coordinates are memorized as power is down and the workpiece coordinate system is specified by G50 Basic information in POSITION interface taking an example of the above figure G code infor...

Page 179: ...e at the moment press Press to clear U value when the big character U flashes in the page Method of clearing W value is the same those of clearing U value Note Clearing method is the same when many ax...

Page 180: ...ows Operation Press to enter the next menu as follows 4 U disk directory page Press to enter U disk directory page as follows Press to enter the next menu as follows 1 3 3 TOOL OFFSET Interface Press...

Page 181: ...can be switched by pressing repetitively or the corresponding soft function The alarm interface is shown below 1 Alarm information page Note Alarm clearing It can clear alarms by pressing 194 Operatio...

Page 182: ...Data parameter page 3 Common used parameter page 198 Operation 4 Pitch compensation parameter page 1 3 7 Diagnosis Interface Press to enter diagnosis interface including pages which can be switched b...

Page 183: ...usly three windows the ladder blocks corresponded to each window can be viewed by separately pressing at the moment the ladder corresponded to the selected block is displayed on the screen 2 Window bl...

Page 184: ...APTER 2 POWER ON OFF AND PROTECTION 2 1 System Power on BeforeTAC 1002T power on the following items should be confirmed 1 The machine is in a normal state 2 The power voltage conforms to the requirem...

Page 185: ...Z axis The software strokes are set by data parameter No 045 No 046 they refer to the machine coordinates As follows figure shows X Z are the machine coordinate system axes No 045 is for X axis positi...

Page 186: ...ent is stopped immediately All the outputs such as the spindle running cooling are cut off If the emergency button is released the emergency alarm is cancelled and the CNC resets Its circuit wiring is...

Page 187: ...released press or and the 4th axis feeds negatively or positively and its feeding stops if the key is released press or and the 5th axis feeds negatively or positively and its feeding stops if the ke...

Page 188: ...e press to alter the manual feed override which is divided into 16 steps The relation of the override and the feedrate is as follows table when data parameter No 031 is set to 1260 Feedrate override F...

Page 189: ...output when the JOG rotation stops K10 4 is set to 1 the spindle JOG is valid in any mode In Auto or MDI mode the spindle is in the JOG rotation state the program closes the spindle JOG rotation and...

Page 190: ...C data DT013 lubricating start time 0 60000ms 0 lubricating time is not limited PLC data DT016 automatic lubricating interval time ms PLC data DT017 automatic lubricating output time ms 3 2 5 Chuck co...

Page 191: ...H 980TDc V CNC system 3 2 7 Hydraulic control press it to switch the hydraulic motor ON OFF in any mode Function description When the hydraulic control function is valid is pressed to control HPST out...

Page 192: ...ine builder for their significance Please note that the following description for the key functions in this chapter is based on theTAC 1002T standard PLC program 216 Volume Operation 4 1 2 Moving dire...

Page 193: ...e the spindle rotates counterclockwise if pressing this key In Manual mode the spindle stops if pressing this key In Manual mode the spindle rotates clockwise if pressing this key 2 Spindle Jog at the...

Page 194: ...e 2 The MPG speed cannot be more than 5r s otherwise the scale value is inconsistent with the movement amount 220 Operation CHAPTER 5 MDI OPERATION In MDI mode the operations of parameter setting code...

Page 195: ...ting the input block is pressed to cancel the display to alter the program or is pressed to clear all the input then correct re inputting is executed 5 5 Other Operations 1 Adjusting spindle override...

Page 196: ...locks may be numbered manually When the AUTO SEG switch in SWITCH SETTING window is ON CNC generates the block number automatically it automatically generates the next block number by pressing or in e...

Page 197: ...r 1 Press key to enter the Edit mode then press key to enter the PRG CONTENT window 2 Press key the cursor shifts a row upward if the number of the column where the cursor locates is over the total co...

Page 198: ...search the characters in the called subprogram and the character in subprogram is searched in subprogram 3 Positioning the cursor to the specified line 1 Press to enter Edit mode and press to enter th...

Page 199: ...rsor press key to delete the character where the cursor locates 6 1 6 Altering a character There are 2 methods for the character alteration Insertion First delete the character altered by the methods...

Page 200: ...below 3 When the current content is changed after modification copy or deletion is pressed to recover the previous content before the copy 4 Recover and cancel are matched Press to cancel the previous...

Page 201: ...The annotation added to the CNC could only be character Actually the CNC takes all content in as annotation so adding other annotation can be executed by using PC editing and then be transmitted to t...

Page 202: ...nput and the display is shown below Chapter 6 Program Edit and Management 239 Operation 4 Press or the searched program will be displayed If the program does not exist the CNC prompts File does not ex...

Page 203: ...and Management 241 Operation automatically 6 5 Renaming a Program Methods of renaming a program is divided into two Method 1 1 Select Edit mode press to enter the program interface and in necessity pr...

Page 204: ...display up to 18 names in a page When the saved exceed 18 programs it may press or to display the next page Explanations 1 The area 1 is used to display the saved programs the total memory capacity t...

Page 205: ...peration CHAPTER 7 TOOL OFFSET AND SETTING The actual location of tool can be overlooked in programming for simplifying programming Three methods including positioning toolsetting trial toolsetting an...

Page 206: ...eration for other tools Chapter 7 Tool Offset and Setting 247 Operation Note For the fixed toolsetting the original system tool offset should be cleared input the new offset one time instead of many t...

Page 207: ...equence the address key sign key number key and key 16 Make the tool to cut on Surface B1 17 Retract the tool along Z axis without the movement of X axis and stop the spindle 18 Measure the distance s...

Page 208: ...records the absolute values of the position at the moment directly move the tool 5 Press key to enter the Offset interface select the TOOL OFFSET window then move the cursor by pressing key to select...

Page 209: ...the tool to a safety position 24 Repeat the execution from Step 12 to Step 23 to perform the toolsetting operation for other tools Note 1 Machine zero switch must be fixed for the toolsetting operati...

Page 210: ...Current Absolute coordinates have been recorded in the bottom of the screen as follows 3 Retract the tool to the safety position and stop the spindle When the diameter is measured for the outer circle...

Page 211: ...y in U as for that of Z axis key in W 3 Then key in the incremental value 4 Press to add the current offset value to the value keyed in the operation result will be displayed as a new offset value Exa...

Page 212: ...e executed which is shown as follows Execute a positioning command in T0100 state or perform a machine zero return After the offsetting is finished the in T shown at the right bottom of the screen wil...

Page 213: ...is valid After the value is input in No 0 tool offset the workpiece coordinate system executes the offset based on the input value Chapter 7 Tool Offset and Setting 255 Operation Before inputting No 0...

Page 214: ...he materials by the machine builder for their significance Please note that the following description for the keys function in this chapter is based onTAC 1002T standard PLC program Chapter 8 AUTO Ope...

Page 215: ...head if it executes from the 3rd row 258 Operation 2 If the mode G M T F code of the current block where the cursor locates is defaulted and inconsistent with the running mode of this block the corres...

Page 216: ...to execute the next block Such repetition is executed till the program is done Note 1 The single block stops at the mid point of G28 code Note 2 For the single block state in the execution of canned...

Page 217: ...e 260 Operation Position interface doesn t vary too The RELATIVE POS and ABSOLUTE POS DIST TO GO are refreshed continuously which is the same as that the machine lock switch is OFF 2 M S T commands ca...

Page 218: ...can be adjusted by rapid override When the system is in the MPG trial cut mode it returns to Auto mode after is pressed All operations in MPG trial cut mode are the same those of Auto mode 8 3 2 Comm...

Page 219: ...executing the tool offset in traverse mode by rotating MPG which only controls whether they are executed 4 The spindle speed is not related to the MPG pulse The spindle rotates with the commanded spe...

Page 220: ...n the tool and the part so a workpiece coordinate system is setup The tool current position is called program zero and this is the program zero return position 9 1 2 Program zero return steps 1 Press...

Page 221: ...xed at the positive stroke point of each axis 9 2 2 Machine Zero return steps 1 Press key it enters the Machine zero mode the bottom line of the window displays REF 2 Press or key to return to the mac...

Page 222: ...ation Parameter switch parameters can be modified when the parameter switch is ON they are forbidden to alter when it is OFF Program switch programs can be edited when the program switch is ON they ar...

Page 223: ...itch compensation data 5th grade it permits to alter tool compensation data not to select and edit programs and not to alter state programs data programs and pitch compensation data 6th grade it has n...

Page 224: ...the new password The password alteration is done successfully Note The system prompts The new password is not identical with the confirmation when the two input passwords are not identical At the mom...

Page 225: ...s user and resuming backup parameters user become backuping current parameters machine manufacturer and resuming backup parameters machine manufacturer which is used to backup and resume the manufactu...

Page 226: ...ystem scales up down the path in real time Press or each time the graphic path is scaled up 2 fold press or each time the graphic path is scaled down 2 fold 3 Path display moving In the graph display...

Page 227: ...be set press or key to move the cursor to the parameter number to be set Method 2 Press or and input the parameter number in the pop up dialogue box at last press 4 Key in a new parameter value 5 Pre...

Page 228: ...is done 10 4 2 Data parameter pitch compensation 1 Turn on the parameter switch 2 Enter the MDI mode 3 Move the cursor to the No of the parameter to be set 4 Key in the new parameter value 5 Press ke...

Page 229: ...r in sequence number 3 Removing often used parameters Move the cursor to the required parameter in the often used parameter page Press and the current often used parameter is removed Press and all oft...

Page 230: ...s catalog of the current file as follow 11 2 2 File selection and cancellation of file selection Take an example of U TAC 100XT_backup user NCPROG O0010 CNC to introduce the selection and cancellation...

Page 231: ...ute the current selected Note 1 Data which has been backup or has been done to store in the U disk can be resumed Note 2 When the cursor is in the BACKUP OPTION column all options in the the RESUME OP...

Page 232: ...m B At the moment the user can execute the operation path selection when it executes the data resume operation of the system A 1 When the previous data of the system A is resumed the operation path is...

Page 233: ...than 5th grade including the 5th grade password PLC programs More than 5th grade including the 5th grade password PLC programs More than 5th grade including the 5th grade password Backup operation Pa...

Page 234: ...he data backup resume operation is completed 6 The system is turned on again after the data resume is done 290 Operation CHAPTER 12 COMMUNICATION 12 1TAC 1002T Communication Software TOMATECHComm TOMA...

Page 235: ...project is selected as follows After Receive Files is clicked a dialog box about receiving files from the CNC the required files from the CNC including part programs tool compensation TOFF CMP pitch c...

Page 236: ...covering skipping the file or cancelling transmission as follows Chapter 13 Communication 295 Operation When the part program name which is has the same that of the transmitted file the covering canno...

Page 237: ...actory setting is 115200 Chapter 13 Communication 297 Operation Note 1 TAC 1002T has no network function and so it has no network setting in its communication Note 2 Stop machining when the machining...

Page 238: ...t G71 U0 5 R0 5 F200 Cut depth 2mm and retract 1mm G71 P0060 Q0150 U0 25 W0 5 0 25mm pre reserved in X axis 0 5mm machining allowance in Z axis G0 X16 Approach to the end face of the part G1 Z 23 Cut...

Page 239: ...Approach the part G92 X39 W 34 F3 Thread cutting cycle X38 Feed 1mm for the 2nd cutting X37 Feed 1mm for the 3rd cutting X36 4 Feed 0 6mm for the 4th cutting X36 Feed 0 4mm for the 5th cutting G0 X15...

Page 240: ...ss to automatically run programs check the program accuracy by displaying the tool motion path and the display page is the following after the run is completed Chapter 14 Machining Example 303 Operati...

Page 241: ...in the following figure Chapter 14 Machining Example 305 Operation 14 Switch to TOOL OFFSET window move the cursor to No 003 offset and input X135 Z0 15 Move the tool to a safe position and to change...

Page 242: ...ar cover interface layout AXIS 5 SPINDLE 5V GND N L INPUT CN61 12V CN11 AXIS X OUTPUT CN62 CN15 CN13 CN12 AXIS Z AXIS Y COM PORT CN51 POWER SUPPLY CN1 CN31 CN14 CN21 AXIS 4 ENCODER 5V 5V 5V 0V 12V 0V...

Page 243: ...PB2 power box CN1 power supply interface CN11 X axis pin15 D female connect with X drive unit CN12 Y axis pin15 D female connect with Y drive unit CN13 Z axis pin15 D female connect with Z drive unit...

Page 244: ...iltering are employed in CNC design And the following measures are necessary during CNC connection 1 Make CNC far from the interference devices inverter AC contactor static generator high voltage gene...

Page 245: ...oup cables are from that of C group the better it is Cables between CNC and servo drive unit Position feedback cable Position encoder cable Handwheel MPG cable C Other cables for shield Tie up C and A...

Page 246: ...g 2 3 Interior circuit of drive unit alarm signal This type of input circuit requires that the drive unit transmits signal by the types in Fig 2 4 Signal Explanation nCP nCP Code pulse signal nDIR nDI...

Page 247: ...capability between CNC and drive unit This signal is at low level if there is pulse output from CNC high resistance if not The interior interface circuit of it is shown in Fig 2 6 Fig 2 6 Pulse disabl...

Page 248: ...onnection of Interface Signal 313 Connection 2 1 7 Connection to a drive unit TOMATECH 980TDc TAC 100XT V is connected with our drive unit shown in Fig 2 11 980TDc side CN11 CN12 CN13 CN1 4 GS2000T N...

Page 249: ...DA98B signal interface PULS SIGN PULSALM SON 36 23 5 CZ 38 COM 37 32 DG CZ 14 SIGNnCPnCP nDIR nPC nALM 24 0V 10 nDIRConnection betweenTAC 1002T and DA98B TAC 100XT CN11 CN12 CN13 CN14 Metal shell Meta...

Page 250: ...with phase shift 90 and their maximum signal frequency is less than 1MHz the encoder pulses for TAC 100XT are set at will by parameter the setting range is from 100 to 5000 Its interior circuit is sho...

Page 251: ...e DB type male socket Signal Explanation HA HA MPG A phase signal HB HB MPG B phase signal 24V 5V 0V DC power supply Standard PLC Definition Address Function X6 0 X MPG axis selection X6 1 Y MPG axis...

Page 252: ...100XT V is connected with MPG shown in Fig 2 17 316 Connection 11 14 3 HB HA 5V HAHB 2 4 Metal shell TAC 100XT CN31 MPG Null B B A 4 2 HBHANull 3 HB 14 11 Metal shell TAC 100XT CN31 HA A MPG Fig 2 17...

Page 253: ...shown below Fig 2 19 PC5 X5 0 X5 3 circuit CP5 CP5 Spindle pulse signal DIR5 DIR5 Spindle direction signal ALM5 Spindle alarm signal RDY5 Spindle ready signal PC5 Spindle zero signal SVC OUT1 Analog...

Page 254: ...5 1 Communication interface definition Fig 2 22 CN51 communication interface DB9 female 2 5 2 Communication interface connection TAC 100XT TAC 1002T V can perform the communication by CN51 and PC opt...

Page 255: ...machine CNC system are defined by PLC programs ladders and they are defined by the machine builder when matching with a machine please refer to the manual by the machine builder The fixed address I O...

Page 256: ...T01 Tool signal T01 29 X2 0 T02 Tool signal T02 30 X2 1 T03 Tool signal T03 31 X2 2 T04 Tool signal T04 32 X2 3 DECY Y axis homing decelerate signal 33 X2 4 DEC4 The 4th axis homing decelerate signal...

Page 257: ...relay and indicator if it is through on with 0V the output function is active if it is off with 0V the output function is inactive There are 36 digital volume outputs that they all have the same stru...

Page 258: ...ight green light 33 Y 2 4 CLPR Three color light red light 34 Y 2 5 DOTWJ Tailstock forward 35 Y 2 6 DOTWS Tailstock backward 36 Y 2 7 VP2 Spindle 2nd speed position control output 37 Y 3 0 SVF Spindl...

Page 259: ...inductive load such as relay To use ULN2803 output to drive an inductive load it requires to connect a freewheeling diode near the coil to protect output circuit and reduce interference as shown in F...

Page 260: ...Signal connection The ESP signal circuit is shown in Fig 2 33 Note The I O function significance of thisTAC 1002T TAC 100XT V turning machine CNC system is defined by PLC programs ladders and they ar...

Page 261: ...ravel alarm based on the axis movement direction 2 When the system alarms for the overtravel the axis moves reversely the reset key is pressed to clear the alarm after the axis exceeds the limit posit...

Page 262: ...uation coil Yantai AK31 tool pot lock Liuxin Tool Post Control parameter Bit parameter K 1 1 CHOT CHET TCPS CTCP TSGN CHTB CHTA CHTA tool change mode selection bit 0 CHTB tool change mode selection bi...

Page 263: ...s shown in Fig 2 36 Fig 2 36 3 The external circuit of the tool number signal is shown in Fig 2 37 when the tool number signal is low level active it requires an external pull up resistor 24V ULN2803...

Page 264: ...ime the system does not check the tool post locking signal DT09 DT08 DT07 TLTCP T1 T8 TL Sequence of tool change mode B 2 CHTB K11 1 0 CHTA K11 0 1 tool change mode A After the tool change is executed...

Page 265: ...on of the output according to the nearby tool selection outputs the positive signal TL or negative signal TL and the tool post rotates to select the tool During the rotation the system decodes to iden...

Page 266: ...hether the locked proximity switch signal is HIGH When the above steps are correct the system closes the tool post brake signal TZD and so the tool change is completed In the course of the tool change...

Page 267: ...l the tool pot releasing locking Sol B control the tool pot rotation CW CCW 4 3 Tool change process description Example No 1 tool is changed into No 4 tool Step 1 Sol A is turned on tool pot is releas...

Page 268: ...turn method C 0 Y axis zero point return method B Bit0 1 X axis zero point return method C 0 X axis zero point return method B 0 0 7 ZC5 ZC4 ZCY ZCZ ZCX Bit 4 1 During machine zero return the decelera...

Page 269: ...and one rotation signal PCX are connected in parallel use a proximity switch as a deceleration signal and zero point signal at the same time 0 During machine zero return the deceleration signal of th...

Page 270: ...p is shown below Fig 2 39 The circuit of deceleration signal Fig 2 40 Sequence of machine zero return When the BIT0 ZMX of the bit parameter No 006 is set to 0 and the BIT5 DECI of the bit parameter N...

Page 271: ...ction Return process of machine zero mode C A Select Machine zero mode press the manual positive or negative feed key return direction set by bit parameter No 183 the corresponding axis moves to the m...

Page 272: ...ode press manual positive or negative zero return direction set by bit parameter No 183 feed key the corresponding axis will move to the zero at a high speed set by parameter No 113 B As the proximity...

Page 273: ...contact is closed the feed speed decelerates to zero then it runs reversely by low return speed D As the proximity switch touches the deceleration switch for the second time in reverse running deceler...

Page 274: ...ot turn off M03 M04 M08 M32 output signals when pressing key 0 CNC turns off M03 M04 M08 M32 output signals when pressing key K 1 7 SCLP SALM SSTP SONC SCLP 1 The spindle clamped command executes clam...

Page 275: ...al input circuit is shown in Fig 2 45B Fig 2 45B Operation sequence defined by standard PLC program Spindle operation sequence is show in Fig 2 46 Fig 2 46 spindle rotation CW CCW sequence Note T2 is...

Page 276: ...ndle clamping and releasing command used to clamp the spindle after positioning which can avoid that the spindle rotates because of the force in drilling or tapping When M20 is executed the spindle is...

Page 277: ...control of spindle speed Control logic defined by standard PLC program 342 Connection S1 S4 output are inactive at power on If any code of them is executed the corresponding S signal output is active...

Page 278: ...ion and Connection of Interface Signal 343 Connection GRMAX1 GRMAX2 GRMAX3 GRMAX4 The respective max speeds of spindle gear 1 2 3 4 when analog voltage output is 10V Spindle speeds for M41 M42 M43 M44...

Page 279: ...ladders is shown in the following Execute any of M41 M42 M43 M44 codes output analog voltage to spindle servo or frequency inverter according to a value set by data parameter No 067 Unit mV After a d...

Page 280: ...dle function is valid Note 2 STAO SP0 SP1 SP2 signal and macro output 1102 1105 are multiplexed by the interface so 1102 1105 is invalid when the eight point orientation function is valid Command form...

Page 281: ...rts to check the orientation completion signal COIN 3 Drive unit starts the orientation 4 After the drive unit orientation is completed Drive PLC outputs the spindle completion signal COIN 5 After PLC...

Page 282: ...agram betweenTAC 1002T and DAP03 TAC 100XT signal interface DAP03 signal interface 346 Connection CN1 SRV SFR 23 CN15 22 0V 24 4 ALM5 7 ALM COMCOM 24 SON SVC SVC GND 13 12 14 VCMD 9 SFR SRV 15 VCMD 25...

Page 283: ...zed Note 2 GS3000 Series signal interface CN1 adopts DB44 3 stripe male plug Chapter 2 Definition and Connection of Interface Signal 347 Connection 2 8 8 Spindle Cs axis control function Related signa...

Page 284: ...tional axis is invalid power on again Bit 1 Bit0 00 sets Y to be the linear axis 01 sets Y to be the rotary axis A type 11 sets Y to be the rotary axis B type 10 sets Y to be invalid Bit1 Bit0 00 set...

Page 285: ...ation indicator is ON at the time Cs position movement is performed Press again and the CNC is switched into the spindle speed control mode and the spindle orientation indicator is OFF 4 Before switch...

Page 286: ...H AUTOMATION VPO VP 5 20 ZOUT 15 DIR5 0V 11 24 10 4 ALM5 PC5 DIR5 CP5 1 14 2 CP5 34 SIGNZOUT 24 7 19 ALM PULSSIGN PULS 42 33 28 COMCOM SON 4 SVC SVC GND 13 12 14 VCMD 9 SFR SRV 12 VP 44 VPO 15 VCMD 25...

Page 287: ...adopts DB25 2 stripe male plug CN21 adopts DB15 2 stripe female plug Note 2 GS3000 Series signal interface CN1 adopts DB44 3 stripe male plug 2 8 9 Multiple spindle function When the multiple spindle...

Page 288: ...le rotates CCW M65 the 2nd spindle stops M24 the 2nd spindle is switched from the speed control mode into the position control mode M25 the 2nd spindle is switched from the position control mode into...

Page 289: ...s invalid SALM2 1 The system alarms when the check input signal of the 2nd spindle abnormality is LOW 0 The system alarms when the check input signal of the 2nd spindle abnormality is HIGH Function de...

Page 290: ...pindle control mode switch is ended 2 M25 execute processes are the same those of M24 3 M25 only cancels M24 executing the speed position switch Executing M25 cannot switch the system into the speed c...

Page 291: ...position signal Connection diagram between the 2nd spindle and DAP03 CN1 M64 M63 41 40 CN14 VPO2 TAP2 40 39 ZOUT 10 DIR 4 24V 10 5 ALM PC DIR CP 1 9 2 CP34 SIGNZOUT 19 7 4 ALM PULSSIGN PULS 42 33 28...

Page 292: ...ng state Note When only the selected spindle used to the rigid tapping interpolation is the rotary axis the rigid tapping function can be executed Function description defined by the standard PLC prog...

Page 293: ...55 Connection 2 8 11 External cycle start and feed hold Relevant signal defined by standard PLC program ST External cycle start signal whose function is the same with the CYCLE START key on the machin...

Page 294: ...led at CNC emergency stop Note 2 Whether M08 is cancelled is set by BIT3 of the bit parameter No 009 when CNC is reset When Bit1 0 M08 output is cancelled as CNC is reset When Bit1 1 M08 output is not...

Page 295: ...el and the system executes the lubricating output pressing it again and the system cancels the output Execute M32 and the system executes the output execute M33 and the system stops it DT13 1 the syst...

Page 296: ...2 X3 4 X3 3 Y1 4 Y1 5 Interface pin CN61 3 CN61 40 CN61 41 CN62 13 CN62 14 Control parameter K 1 2 RCKC CCHU NYQP SLSP SLQP SLQP 1 Chuck control function is active 0 Chuck control function is inactive...

Page 297: ...ion Input signal Output signal Input signal Input signal Output signal Fig 2 53 Chuck clamping releasing signals are level output When SLQP 1 SLSP 0 NYQP 1 CCHU 1 CNC chooses outer chuck mode and chuc...

Page 298: ...ailstock input signal DITW and BDT share a common interface Note ForTAC 1002T V can replace DITW input signal and the diagnosis address is X0026 5 Signal diagnosis Signal DITW DOTWJ DOTWS Diagnosis ad...

Page 299: ...ssued and its output are held on And DOTWS DOTWJ outputs are held on at CNC reset or emergency stop 2 8 16 Low pressure detection Relevant signal defined by standard PLC program PRES Low pressure alar...

Page 300: ...be replaced by key on the operation panel the diagnosis address is X0026 4 Signal diagnosis Signal HPST Diagnosis address Y3 1 Interface pin CN62 38 Control parameter PLC state parameter K 1 4 HPST P...

Page 301: ...ld and alarm is issued by CNC The safety door detection function is only active in Auto mode 2 8 19 CNC macro variables Relevant signal Macro output signal standard PLC defines 5 macro output interfac...

Page 302: ...xternal feedrate override switch is disabled 1 External feedrate override switch is enabled Function description 1 When the external feedrate override switch is selected the button on the panel is dis...

Page 303: ...is set to 0 1 MPG STEP mode 1000 gear selection is disabled When x1000 gearis selected before modifying the parameter the system automatically changes into 100 gear When SINC is set to 1 MPG STEP mode...

Page 304: ...EMOT2 outputs M37 Extended M function signal 2 EMOT2 closes output Control parameters PLC parameters K 1 8 EXTM RSTM EXTM 0 extended M function is invalid 1 extended M function is valid RSTM 0 extende...

Page 305: ...4S HOLD signal is output to release HOLD 2 HOLD signal is closed when an emergency stop alarm or servo spindle alarm occurs 2 8 25 Gear tool number display Signal diagnosis Y0025 BIT7 BIT6 BIT5 BIT4 B...

Page 306: ...er 1 5S and the system executes them like the above cycle 2 9 Commonly Use Sign of Electricity Drawing TAC 100XT DC24V power supply and the electromagnetic valve with power working current separately...

Page 307: ...d 3 1 Parameter Description by sequence 3 1 1 Bit parameter The state parameter is expressed as follows Parameter No BIT7 BIT6 BIT5 BIT4 BIT3 BIT2 BIT1 BIT0 0 0 1 ACS MPG PROG ISC INI Bit4 1 Spindle a...

Page 308: ...is rapid traverse speed in dry run mode 0 G00 is manual feedrate in dry run mode Bit5 1 DEC signal is high level for machine zero return 0 DEC signal is low level for machine zero return Bit4 1 Tool o...

Page 309: ...the separate deceleration signal and zero signal Bit3 1 In machine zero return 4th deceleration signal DEC4 and one revolution signal PC4 are parallel use one proximity switch as the deceleration sig...

Page 310: ...axis moves negatively 0 0 9 5ALM 4ALM YALM ZALM XALM Bit4 1 5th alarm signal ALM5 is LOW alarm 0 5th alarm signal ALM5 is HIGH alarm Bit3 1 4th alarm signal ALM5 is LOW alarm 0 4th alarm signal ALM5...

Page 311: ...1 Backlash offset is done by the 1 8 of the set frequency 0 Backlash offset is done by the set frequency Bit3 1 Manual machine zero return inactive 0 Manual machine zero return active Bit2 1 Direction...

Page 312: ...W rotation 0 Coordinates increase in 5th MPG CW rotation Bit3 1 Coordinates increase in 4th MPG CCW rotation 0 Coordinates increase in 4th MPG CW rotation Bit2 1 Coordinates increase in Y MPG CCW rota...

Page 313: ...external dwell switch needed otherwise CNC shows Stop mailto M SP 1 Bit4 1 Not detect software stroke limit 0 Detect software stroke limit Bit3 1 Emergency stop inactive 0 Emergency stop active Bit1...

Page 314: ...eference point return 0 G52 local coordinate system is not cancelled after reference point return Bit3 1 Blocks edited in MDI mode are deleted after reset 0 Block edited in MDI mode are not deleted af...

Page 315: ...multiple spindle rigid tapping Bit2 1 In rigid tapping cancel do not wait for G61 0 to be 0 in executing the next block 0 In rigid tapping cancel wait for G61 0 to be 0 in executing the next block 1 8...

Page 316: ...Bit4 1 The multiple spindle control is enabled 0 The multiple spindle control is disabled 2 0 3 ABP5 ABP4 ABPY ABPZ ABPX Bit4 1 5th pulse outputs based on the two phase quadrature 0 5th pulse outputs...

Page 317: ...x speed analog voltage output is 10V Data unit mV Data range 2000 2000 Unit mV 0 2 2 RPDFn Data type Word axis Data meaning Maximum rapid traverse rate of all axes Data unit Setting unit Data unit Met...

Page 318: ...3 3000 0 2 9 FEEDT Data meaning Exponential ACC DEC time constant of cutting and manual feed Data unit ms Data range 0 4000 0 3 0 FEDFL Data meaning Exponential acceleration start speed and decelerat...

Page 319: ...Metric machine mm min Inch machine 0 1inch min Data range IS B IS C Metric machine 6 4000 6 4000 Inch machine 3 1500 3 1500 0 3 4 BKLn Data type Word axis Data meaning backlash compensation of each a...

Page 320: ...ata unit Metric machine mm min Inch machine 0 1inch min Data range 0 8000 0 4 2 SEQINC Data meaning Block No increment for auto block No insertion Data range 1 100 0 4 3 LOWSP Data meaning G96 Spindle...

Page 321: ...t 0 001 mm 0 0001 mm Inch input 0 0001 inch 0 00001 inch Data range IS B IS C Metric input 1 99999 1 999999 Inch input 1 99999 1 999999 0 5 2 MRCDT Data meaning Each retraction for G71 G72 rough turni...

Page 322: ...lue in program during automatic running can also change the setting of this parameter Data unit Setting unit IS B IS C Metric input 0 001 mm 0 0001 mm Inch input 0 0001 inch 0 00001 inch Data range 0...

Page 323: ...Data range IS B IS C Metric input 0 99999 0 999999 Inch input 0 99999 0 999999 0 6 7 SFTREV Data type Word spindle Data meaning Output voltage of spindle gearing Data unit mV Data range 0 10000 0 6 8...

Page 324: ...spindle motor max speed of spindle motor 4095 0 7 5 SPSPEEDLIMIT Data type Word spindle Data meaning Maximum spindle rev speed 0 6000r min 0 unlimited Data unit r min Data range 0 6000 0 8 4 TMAX Dat...

Page 325: ...evious period speed 1 0 7 THD_TAIL_SPD Data meaning Short axis speed in threading run out run out by threading feedrate if set to 0 Data unit Setting unit Data unit Metric machine mm min Inch machine...

Page 326: ...e 2 5 1 2 0 REF1_COORDn c1 2 1 REF1_COORDn 1 2 2 REF2_COORDn 1 2 3 REF2_COORDn Data type Word axis Data meaning REF1_COORDn 1st reference point machine coordinates REF2_COORDn 2nd reference point mach...

Page 327: ...ata unit Setting unit IS B IS C Metric machine 0 001 mm 0 0001 mm Inch machine 0 0001 inch 0 00001 inch Data range 1 9999999 Note X setting value is the radius in diameter or radius programming 1 4 4...

Page 328: ...of linear acceleration deceleration in rigid tapping Data unit Setting unit Data unit Metric machine mm min Inch machine 0 1inch min Data range 0 4000 1 6 7 CAACCTIME Data meaning linear acceleration...

Page 329: ...type Word axis Data meaning Axis name definition of each axis Data range 65 66 67 88 89 90 Axis name Setting value Axis name Setting value Axis name Setting value X 88 A 65 C 67 392 Volume Connection...

Page 330: ...unction Data range 0 100 3 1 3 PLC parameters standard PLC definition 3 1 3 1 K parameters K 1 0 LMIT LMIS JSPD OVRI RSJG RRW Bit7 1 overtravel of each axis is enabled 0 overtravel of each axis is dis...

Page 331: ...chuck in position signal CHTB CHTA Tool post type 0 0 Standard tool change mode B 0 1 Standard tool change mode A 1 0 Yantai AK31 series 6 8 10 12 tools 1 1 Liuxin hydraulic tool post 8 10 12 tools 39...

Page 332: ...AGIN AGER Bit7 1 Cs function is enabled 0 Cs function is disabled Bit6 1 the spindle contour control is disabled in emergency stop reset 0 the spindle contour control is enabled in emergency stop res...

Page 333: ...MSEN SCLP SALM2 SALM SSTP SONC Bit7 1 the multiple spindle control function is enabled 0 the multiple spindle control function is disabled Bit6 1 the spindle clamped command clamps the 2nd spindle wh...

Page 334: ...o CCW output ms DT008 Tool post lock signal detection time ms DT009 Tool post CCW rotation lock time ms DT010 Spindle braking delay output time ms DT011 Spindle braking output time ms DT012 Spindle JO...

Page 335: ...signal DIR is HIGH when Z positively moves 0 Direction signal DIR is HIGH when Z negatively moves Bit0 1 Direction signal DIR is HIGH when X positively moves 0 Direction signal DIR is HIGH when X neg...

Page 336: ...g to the two phase quadradure need to power on again 0 Z pulse outputs according to pulse direction need to power on again Bit0 1 X pulse outputs according to the two phase quadradure need to power on...

Page 337: ...it Data unit Metric machine mm min Inch machine 0 1inch min Data range 10 30000 0 3 2 RPDFLn Data type Word axis Data meaning The rapid traverse rate when the override is F0 Data unit Setting unit Dat...

Page 338: ...1 0 1 1 28 1 1 1 0 0 29 1 1 1 0 1 30 1 1 1 1 0 31 Chapter 3 Parameters 401 Volume Connection 1 1 1 1 1 32 0 1 1 BDEC BD8 BDEC 1 Backlash offset type B the offset data are output by ascending or descen...

Page 339: ...9 9 PECINTn Data type Word axis Data meaning Pitch error compensation intervals Data unit Setting unit IS B IS C Metric machine 0 001 mm 0 0001 mm 402 Volume Connection Inch machine 0 0001 inch 0 000...

Page 340: ...Note When bit 2 of parameter No 001 set diameter programming X axis is set by diameter system when bit 2 set radius programming X axis is set by radius system PLC parameter D T 0 2 PEALMTIM Data meani...

Page 341: ...set after reference return the coordinate set by parameter No 049 and No 050 0 ABSOLUTE not automatically set after reference return Bit 6 1 Prior to machine zero return after power on or E stop manua...

Page 342: ...achine 0 1inch min Data range IS B IS C Metric machine 6 4000 6 4000 Inch machine 3 1500 3 1500 0 4 7 PRSn Data type Word axis Data meaning Setting value of absolute coordinate after machine zero retu...

Page 343: ...each axis Data unit Set unit IS B IS C Metric input 0 001 mm 0 0001 mm Inch input 0 0001 inch 0 00001 inch Data range 99999999 99999999 406 Volume Connection 3 2 6 Threading function 1 7 5 THDA THDA...

Page 344: ...M32 output signal 0 2 1 PSANGNT Data meaning voltage offset offset value when the analog voltage outputs 10V Data unit mV Data range 2000 2000 0 3 6 SPDLC Data meaning voltage offset offset value whe...

Page 345: ...0 7 2 SAR_DELEY Data meaning spindle speed arrival signal delay check time Data unit ms Data range 0 4080 0 7 3 SPMOTORMAX Data meaning max clamp speed of spindle motor speed Data unit r min Data rang...

Page 346: ...LIFC TLIF LIFJ 1 Tool life management group skip active 0 Tool life management group skip inactive MDITL 1 Tool life management active in MDI mode 0 Tool life management inactive in MDI mode LIFC 1 To...

Page 347: ...Bit3 1 MPG mode 0 Step mode 0 1 3 HW5 HW4 HWY HWZ HWX Bit4 1 coordinates increase when 5th MPG rotates CCW 0 coordinates increase when 5th MPG rotates CW Bit3 1 coordinates increase when 4th MPG rotat...

Page 348: ...ta meaning Select DI DO in PLC axis control PLC Data unit Data range 0 4 3 2 15 Skip function 1 8 5 SK0 SKF SK0 1 Skip input active as G31 signal is 0 0 Skip input active as G31 signal is 1 SKF 1 Feed...

Page 349: ...tric input 0 0 3 OIM OIM 1 Offset automatically change in metric and inch conversion 0 Offset not change in metric and inch conversion 0 0 4 SCW SCW 1 Inch system for min code unit active after repowe...

Page 350: ...e coordinate is invalid power on again Bit1 1 When the additional axis is rotary its rotation direction is based on the sign direction 0 When the additional axis is rotary its rotation direction is co...

Page 351: ...sted that hardware limit is employed by fixing the stroke limit switches in the positive or negative axes The connection is as follows 2 axes Fig 4 1 So the BIT3 ESP of bit parameter No 172 should be...

Page 352: ...machine travel distance is not consistent with the displacement distance displayed by the CNC Formula D M Z Z L C CMD CMR 4 416 Connection CMR Code multiplier coefficient data parameter No 015 CMD Cod...

Page 353: ...ore than the denominator the allowed CNC max speed will decrease For example the data parameter No 015Z CMRZ 2 No 016Z CMDZ 1 so the allowed Z axis max speed is 12000mm min If the electronic gear rati...

Page 354: ...threading Data parameter No 028 exponential ACC DEC start termination speed in threading Data parameter No 029 exponential ACC DEC time constant in cutting and manual feeding Data parameter No 030 exp...

Page 355: ...tion that rapid traverse speed is too big ACC DEC time constant is too small ACC DEC start end speed is too big The suggested parameter setting is as follows the electronic gear ratio 1 1 Data paramet...

Page 356: ...113 high speed of each axis in machine zero return BIT0 BIT1 BIT2 BIT3 BIT4 MZRX MZRZ MZRY MZR4 MZR5 of the bit parameter No 183 each axis zero return direction negative or positive Only the stroke l...

Page 357: ...g methods and Modes 419 Connection Fig 4 3 When matching the stepper motor it is better to adjust the rapid override to 50 to avoid the out of step during rapid traversing of zero return so the parame...

Page 358: ...controlled by a multi speed motor the motor speed codes are S01 S04 The relevant parameters are as follows State parameter No 001 Bit4 0 select spindle speed switch control 4 6 4 Analog voltage contr...

Page 359: ...an 0V so set a smaller value for data parameter No 036 If the machine is not fixed with an encoder the spindle speed can be detected by a speed sensing instrument input S9999 in MDI mode to set the sp...

Page 360: ...tive a parallel pull up resistor is needed Bit3 CTCP of K parameter No 011 check do not check tool post lock signal in tool change Bit4 TCPS of K parameter No 011 tool post lock signal HIGH LOW select...

Page 361: ...ed to check the correctness of the tool change time parameter setting 4 9 Step MPG Adjustment The key on the panel can be used to select the Step mode or MPG mode which is set by the BIT3 of bit param...

Page 362: ...e 0 1 4 Spindle 2 analog output value 0 4 8 X axis output pulse number 0 4 9 X axis actual output pulse number FPGA actual output 0 5 0 Y axis output pulse number 0 5 1 Y axis actual output pulse numb...

Page 363: ...ssages of machine operation panel keys When pressing a key in the operation panel the corresponding bit displays 1 and 0 after releasing this key If it displays reversely it means there is a fault in...

Page 364: ...c gear shifting 2 gear in position signal M41I spindle automatic gear shifting 1 gear in position signal ST external cycle start DECZ Z deceleration signal T08 CHOT tool signal T08 tool post worktable...

Page 365: ...M32 COOL SPZD spindle brake SCLP spindle clamped M05 spindle stop M04 spindle rotation CCW M03 spindle rotation CW M32 lubricating output COOL cooling output Y0001 TL TL DOQPS DOQPJ S4 M44 S3 M43 S42...

Page 366: ...M63 user macro output 1 the 2nd spindle CW U0 TAP2 user macro output 0 the 2nd gain selection signal of the 2nd spindle speed loop rigid tapping HPST hydraulic control output SVF spindle servo OFF re...

Page 367: ...X18 6 Y18 7 X18 7 Y18 6 EDIT X18 0 Y23 7 Y25 GEAR TOOL NO SINGLE SKIP DRY X18 2 Y23 5 MDI X18 1 Y23 6 AUTO X18 3 Y23 4 X18 5 Y23 2 X18 4 Y23 3 MPG X19 3 Y18 2 X22 7 Y21 0 X22 0 Y19 0 X21 3 Y23 1 X22...

Page 368: ...2 Y19 3 X20 5 Y19 2 X26 2 Y26 2 X26 3 Y26 3 Y22 6 Y22 5 Y22 4 X21 0 Y21 4 X20 7 X20 3 Y19 4 X20 6 Y18 1 X20 1 Y21 6 X25 7 Y21 3 Y22 0 X22 1 Y20 6 X25 5 Y21 1 Y22 2 Y22 1 X21 4 Y23 0 X21 6 Y20 7 X25 7...

Page 369: ...EOB MACHINE ZERO MACHINE LOCK M S TLOCK OPTIONAL STOP PROGRAM MANNUAL ZERO TRIAL CUT RAPID COOLING S CW S OVERRIDE S CCW S OVERRIDE COOLING COOLING F OVERRIDE S STOP ORIENTATION F OVERRIDE F OVERRIDE...

Page 370: ...2 4 Y20 3 X21 5 Y18 0 X21 6 Y20 7 X25 5 Y21 1 X22 6 Y20 1 X22 7 Y21 0 X26 7 Y26 7 X19 5 Y19 6 Y22 7 Y22 1 X18 0 Y23 7 X20 2 Y19 3 X20 3 Y19 4 X18 6 Y18 7 X18 7 Y18 6 SINGLE SKIP Y25 X26 6 Y26 6 X19 2...

Page 371: ...Y23 0 X22 1 Y20 6 X20 0 Y21 7 X19 4 Y19 7 Y22 4 X18 3 Y23 4 X18 1 Y23 6 EDIT AUTO X18 2 Y23 5 Y22 6 Y22 5 X18 4 Y23 3 MPG X18 5 Y23 2 MANUAL Y22 3 Y22 2 X24 0 X26 2 X22 3 Y20 4 X23 0 Y20 0 X19 6 Y19...

Page 372: ...LSTOCK LUBRICATING S STOP ORIENTATION F OVERRIDE FEED START PARAMETER POSITION SETTING TAC 100XT V machine panel Chapter 5 Diagnosis Message 431 Connection 5 2 4 F address CNC PLC F0000 OP SA STL SPL...

Page 373: ...ingle block detection signal MABSM JOG absolute detection signal MMLK All machine axes lock detection signal MBDT1 Optional block skip detection signal F0007 TF SF MF TF Tool function strobe signal SF...

Page 374: ...064 TLNW TLCH TLNW New tool selection signal for tool life management TLCH Tool change signal for tool life management F0065 RGSPM RGSPP RGSPM Spindle CCW rotation in rigid tapping RGSPP Spindle CW ro...

Page 375: ...M11A EM28A F0133 EBSYB EGENB EDENB EBSYB PLC axis control group B command read completed signal EGENB PLC axis control group B axis movement signal EDENB PLC axis control group B auxiliary function im...

Page 376: ...8D F0182 EACNT5 EACNT4 EACNT3 EACNT2 EACNT1 EACNT5 PLC axis control 5th axis control signal EACNT4 PLC axis control 4th axis control signal EACNT3 PLC axis control Y axis control signal EACNT2 PLC axi...

Page 377: ...e override cancel signal SRN Program restart signal G0007 RLSOT EXLM ST STLK ST Cycle start signal 436 Connection G0008 ERS RRW SP ESP IT ERS External reset signal RRW Reset and cursor return signal S...

Page 378: ...2nd Spindle override signal SOV6 Chapter 5 Diagnosis Message 437 Connection SOV5 2nd Spindle override signal SOV5 SOV4 2nd Spindle override signal SOV4 SOV3 1st Spindle override signal SOV3 SOV2 1st...

Page 379: ...l UI01 UI02 Macro input signal UI02 UI03 Macro input signal UI03 438 Connection UI04 Macro input signal UI04 UI05 Macro input signal UI05 UI06 Macro input signal UI06 UI07 Macro input signal UI07 G005...

Page 380: ...L2 L3 Axis overtravel signal L3 L4 Axis overtravel signal L4 L5 Axis overtravel signal L5 G0116 L5 L4 L3 L2 L1 L1 Axis overtravel signal L1 Chapter 5 Diagnosis Message 439 Connection L2 Axis overtrave...

Page 381: ...m No Content A0000 0 1000 Tool change too long A0000 1 1001 Tool post not in position alarm as tool change ends A0000 2 1002 Tool change unfinished alarm A0000 3 1003 Tool post clamping signal not rec...

Page 382: ...ch time is too long A0004 6 1038 The 2nd spindle speed position control switch time is too long A0004 7 1039 Spindle position control does not permit the orientation A0005 0 1040 Spindle orientation t...

Page 383: ...e tool change ends 1 check the tool signal when the tool change ends CHTB CHTA Tool post type 0 0 Standard tool change mode B 0 1 Standard tool change mode A 1 0 Yantai AK31 series 6 8 10 12 tools 1 1...

Page 384: ...RCS RSCS SHT AGIM AGIN AGER AGER 1 Spindle automatic gearing active 0 Spindle automatic gearing inactive AGIN 1 Detect M41I M42I signal when automatically gearing to gear 1 2 0 Not detect M41I M42I si...

Page 385: ...1 8 MDOK MD4 MD2 MD1 MDOK 0 the operation mode when power on again is the one that the system is turned off 1 the operation mode when power on is the one specified by MD4 MD2 MD1 MD4 MD2 MD1 Operation...

Page 386: ...ting address DT Defined by standard PLC ladders Address Meaning DT000 Time for original gear disabling during spindle automatic gear changing ms DT001 Delay time after the changed spindle gear is in p...

Page 387: ...ccurately compensate the pitch error of the lead screw 6 2 Specification 1 The set offset amount is concerned with the offset origin offset intervals etc 2 Pitch error offset value is get by searching...

Page 388: ...The minimum pitch error compensation number 0 9 8 PECORGn The pitch error compensation number that corresponds to machine zero point Chapter 6 Memorizing Pitch Error 447 Connection 6 3 3 Pitch error c...

Page 389: ...position No 001 in the offset table from the machine zero So the pitch error offset can only be done in the positive moving direction of the machine coordinate system 448 Connection The position No 00...

Page 390: ...the pitch offset can be done when moving in the positive or the negative axis of machine coordinate system Setting point Machine coordinate system Reference point 60 000 20 000 0 10 000 58 59 60 61 0...

Page 391: ...segment is set by the position No 254 in the offset table and the offset value for the Nth segment is set by the position No 256 N in the offset table The machine zero is regarded as the reference poi...

Page 392: ...it current code pulses before compensating Drive unit current code pulses after compensating Reference point 0 0 0 10 000 127 2 10000 10002 450 Connection Actually the machine moves from the point 40...

Page 393: ...TOMATECH AUTOMATION L N TAC 100XT contour dimension CN62 CN13 OUTPUT CN12 AXIS Z CN21 AXIS Y CN1 CN61 CN15 CN14 SPINDLE AXIS 5 INPUT CN11 AXIS 4 CN31 AXIS X 12V 5V 5V 0V 5V ENCODER 12V 0V 0V...

Page 394: ...on 4 5 Appendix Outline Dimension of Accessional Panel AP01 AP01 aluminum alloy 420mm 71mm can be fixed below the panel and the outline dimension is as follow Appendix 453 Appendix Appendix Outline Di...

Page 395: ...ASE POWER ON POWER OFF 454 Appendix Appendix Outline Dimension of I O deconcentrator MCT01A Appendix Outline Dimension of I O deconcentrator MCT02 Appendix 455 Appendix Appendix Delivery standard para...

Page 396: ...1000 018 00000000 00000000 00000000 020 00000000 00000000 00000000 172 00100000 00100000 00100000 174 00001000 00001000 00001000 175 00000000 00000000 00000000 180 00000000 00000000 00000000 181 00000...

Page 397: ...4 0 0 0 025 0 0 0 026 100 200 100 027 8000 8000 8000 028 200 50 200 029 100 160 100 030 200 200 200 031 1260 1260 1260 032 X 200 200 200 Z 400 400 400 033 X 100 100 100 Z 200 200 200 034 X 0 0 0 Z 0 0...

Page 398: ...x 457 Appendix State parameter Standard parameter 1 servo 1u level Standard parameter 2 stepper Standard parameter 3 servo 0 1u level User parameter backup 048 0 0 0 049 0 0 0 050 0 0 0 051 1 1 1 052...

Page 399: ...0 S2 0 0 0 076 0 0 0 077 0 0 0 078 0 0 0 079 0 0 0 080 0 0 0 081 0 0 0 082 0 0 0 083 0 0 0 084 4 4 4 085 0 0 0 086 0 0 0 087 0 0 0 458 Appendix State parameter Standard parameter 1 servo 1u level Sta...

Page 400: ...100 0 0 0 101 0 0 0 102 0 0 0 103 0 0 0 104 0 0 0 105 0 0 0 106 0 0 0 107 0 0 0 108 0 0 0 109 40 40 40 110 S1 1 1 1 S2 1 1 1 111 S1 1 1 1 S2 1 1 1 112 0 0 0 113 X 3800 2500 3800 Z 7600 5000 7600 114...

Page 401: ...0 0 0 126 0 0 0 127 0 0 0 128 0 0 0 129 0 0 0 130 0 0 0 131 0 0 0 132 0 0 0 133 0 0 0 134 1 1 1 135 0 0 0 136 0 0 0 137 0 0 0 138 0 0 0 139 0 0 0 140 1000 1000 1000 141 100 100 100 142 10000 10000 100...

Page 402: ...endix State parameter Standard parameter 1 servo 1u level Standard parameter 2 stepper Standard parameter 3 servo 0 1u level User parameter backup 166 10 10 10 S2 10 10 10 167 200 200 200 S2 200 200 2...

Page 403: ...0 209 0 0 0 210 0 0 0 211 0 0 0 212 0 0 0 213 0 0 0 214 0 0 0 215 0 0 0 216 X 360000 360000 3600000 Z 360000 360000 3600000 217 0 0 0 218 0 0 0 219 X 1 1 1 Z 2 2 2 Appendix 461 Appendix State paramet...

Page 404: ...8 0 0 0 239 0 0 0 240 10 10 10 241 1 1 1 242 0 0 0 243 0 0 0 244 0 0 0 245 0 0 0 246 0 0 0 247 0 0 0 248 0 0 0 249 0 0 0 250 0 0 0 251 0 0 0 252 0 0 0 253 0 0 0 254 0 0 0 Note The parameters of its nu...

Page 405: ...control is invalid 014 G commands in group 00 01 and 12 cannot be in the same one block 015 Execute M commands for spindle automatic gear shifting when the spindle analog voltage control is invalid 01...

Page 406: ...point in G76 046 Min cutting value exceeds its allowed range in G76 047 Finishing allowance exceeds its allowed range in G76 048 Tooth height is less than finishing allowance or 0 in G76 049 Cycle ti...

Page 407: ...on area 086 The parameter 142 144 or 143 145 area setting are wrong in automatic tool offset G36 G37 087 Firstly create or set the coordinate system before executing G36 G37 088 Firstly set the correc...

Page 408: ...hread graduation heads are more than 65535 121 The spindle encode lines are not in 100 5000 130 Programmed axis name is invalid 131 G31 G32 G32 1 G33 G34 G46 G47 G84 G88 Y cannot be used to C tool nos...

Page 409: ...with G84 G88 in the same block when rigid tapping 236 Set the axis used to the spindle control to the rotary axis before the rigid tapping rigid thread machining 238 Have not selected the spindle used...

Page 410: ...ent commands in C too radius compensation the buffer overflows 281 The linear chamfer length is too length 282 The arc chamfer radius is too big 283 The linear chamfer length is too big or the arc dat...

Page 411: ...power on again 315 Electronic gear ratio setting is mistaken 316 Set the rotary axis function be to valid before using CS axis or rigid tapping 317 CS axis position is mistaken must not switch the sp...

Page 412: ...6 Feedrate exceeds the upper value No 027 when thread machining Press reset to clear the alarm check the spindle and modify NO 106 407 Fluctuation of spindle speed is excessive when machining thread 4...

Page 413: ...have not been ready 432 Z drive unit have not been ready 433 Y drive unit have not been ready 434 4th drive unit have not been ready 435 5th drive unit have not been ready 437 PLC axis is working and...

Page 414: ...fore the system is turned off A0000 6 1006 Pre indexing proximity switch does not reach A0000 7 1007 Alarm for tool post overheat A0001 0 1008 Tailstock function is invalid and M10 and M11 cannot be e...

Page 415: ...tion control switch time is too long A0004 7 1039 Spindle position control does not permit orientation A0005 0 1040 Spindle orientation time is too long A0005 1 1041 Alarm for the abnormal spindle ser...

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