TOHATSU BFT 60A Page 100 Owner'S Manual Download

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SERVICING YOUR OUTBOARD MOTOR

8. Be sure to replace the cotter pin

with a new one.

• Use a TOHATSU Genuine

stainless steel cotter pin or

equivalent cotter pin and bend

the pin ends as shown.

Note that these wrenches are not

included with the tool set that comes

with the outboard motor. Contact

your authorized TOHATSU dealer for

additional tool information.

COTTER PIN

(stainless)

MARINE GREASE

SPACER

(BFT60A model only)

PLAIN

WASHER

COTTER PIN

CASTLE NUT

PROPELLER (optional equipment)

THRUST WASHER

31ZZ3T120.book Page 98 Tuesday, November 28, 2017 2:50 PM

Summary of Contents for BFT 60A

Page 1: ...ashi Ku Tokyo 174 0051 Japan Tel 81 3 3966 3117 Fax 81 3 3966 2951 www tohatsu com BFT 60A BFW 60A OWNER S MANUAL OWNER S MANUAL BFT 60A BFW 60A PRINTED IN JAPAN XXX XXXX XX OM_BFT60A_US_Cover indd 1...

Page 2: ...in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obli...

Page 3: ...ation preceded by a symbol That information is intended to help you avoid damage to your outboard motor other property or the environment We suggest you read the warranty policy to fully understand it...

Page 4: ...judgment You will find important safety information in a variety of forms including Safety Labels on the outboard motor Safety Messages preceded by a safety alert symbol and one of three signal words...

Page 5: ...4 Ignition Switch 24 Emergency Stop Switch Clip and Emergency Stop Switch 25 Gearshift Throttle Control Lever 26 Fast Idle Lever 27 Common Controls 28 Power Trim Tilt Switch 28 Power Tilt Switch engin...

Page 6: ...ype optional equipment 51 LRT Type remote control Side Mount Control Type 54 EMERGENCY STARTING 57 STOPPING THE ENGINE 60 Emergency Engine Stopping 60 Normal Engine Stopping 61 GEARSHIFT AND THROTTLE...

Page 7: ...uel 101 Engine Oil 104 HOISTING THE OUTBOARD MOTOR 104 STORAGE PRECAUTIONS 104 REMOVAL FROM STORAGE 105 TRANSPORTING 106 WITH OUTBOARD MOTOR INSTALLED ON BOAT 106 WITH OUTBOARD MOTOR REMOVED FROM BOAT...

Page 8: ...rial Number Locations 120 Battery 121 Emission Control System Information 121 Star Label 124 Specifications 126 CONSUMER INFORMATION 129 Emission Control System Warranty 129 INDEX 134 31ZZ3T120 book P...

Page 9: ...uards to protect people and property Know how to stop the engine quickly in case of emergency Understand the use of all controls Stop the engine immediately if anyone falls overboard and do not run th...

Page 10: ...n the filler cap securely If any fuel is spilled make sure the area is dry before starting the engine Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide a colorless odorless gas Breathi...

Page 11: ...tion Please read them carefully These labels are considered permanent parts of your outboard motor If a label comes off or becomes hard to read contact an authorized TOHATSU dealer for a replacement R...

Page 12: ...10 OUTBOARD MOTOR SAFETY PORTABLE FUEL TANK optional equipment FUEL CAUTION 31ZZ3T120 book Page 10 Tuesday November 28 2017 2 50 PM...

Page 13: ...able Fuel Tank 25 L TRL Trolling Control Switch 50 Steering Angle Rod Optional equipment L T R A Destination A American T Power Trim Tilt R Remote Control BFT60A L 20 5 in 521 mm Long Shaft BFW60A L 2...

Page 14: ...TOR ENGINE OIL DRAIN BOLT ANODE each side TRIM TAB EXHAUST PORT WATER OUTLET PORT PROPELLER optional equipment ANODE STERN BRACKET ENGINE COVER LATCH front FUEL HOSE TILT LOCK LEVER PRODUCT IDENTIFICA...

Page 15: ...ER WATER SEPARATOR inside strainer cup ENGINE SERIAL NUMBER NMEA INTERFACE COUPLER MAIN FUSE BOX ACG FUSE ENGINE HANGERS ENGINE OIL FILLER CAP SPARK PLUG CAPS OIL LEVEL DIPSTICK 31ZZ3T120 book Page 13...

Page 16: ...OP SWITCH LANYARD EMERGENCY STOP SWITCH CLIP EMERGENCY STOP SWITCH IGNITION SWITCH KEY IGNITION SWITCH BUZZER inside FAST IDLE LEVER INDICATORS Oil pressure Overheat Alternator Malfunction NEUTRAL REL...

Page 17: ...HAUST PORT WATER OUTLET PORT TRIM TAB ANODE each side COOLING SYSTEM INDICATOR IDLE PORT ENGINE COVER LATCH rear TILT LOCK LEVER PRODUCT IDENTIFICATION NUMBER MANUAL RELIEF VALVE GEAR OIL LEVEL SCREW...

Page 18: ...ER WATER SEPARATOR inside strainer cup ENGINE SERIAL NUMBER NMEA INTERFACE COUPLER MAIN FUSE BOX ACG FUSE ENGINE HANGERS ENGINE OIL FILLER CAP SPARK PLUG CAPS OIL LEVEL DIPSTICK 31ZZ3T120 book Page 16...

Page 19: ...SPARE EMERGENCY STOP SWITCH CLIP Store the spare emergency stop switch clip in the tool bag EMERGENCY STOP SWITCH CLIP FUEL HOSE EMERGENCY STOP SWITCH LANYARD POWER TRIM TILT SWITCH EMERGENCY STOP SWI...

Page 20: ...Assembly standard equipment FUEL HOSE CONNECTOR FUEL GAUGE PORTABLE FUEL TANK optional equipment FUEL TANK HOSE ASSEMBLY standard equipment FUEL PRIMING BULB FUEL HOSE JOINT outboard motor side FUEL...

Page 21: ...Trim Meter optional equipment Tachometer optional equipment Rudder Meter optional equipment Trolling Control Switch Panel optional equipment TRL Trolling CONTROL SWITCH 31ZZ3T120 book Page 19 Tuesday...

Page 22: ...sition The engine will not start unless the gearshift lever is in the N neutral position p 51 and the emergency stop switch clip is in the emergency stop switch Turning the ignition switch to the OFF...

Page 23: ...d the emergency stop switch and emergency stop switch lanyard system stops the engine if the operator falls away from the controls A spare switch clip is supplied with the outboard motor Throttle Grip...

Page 24: ...for easy throttle grip rotation Gearshift Lever The gearshift lever is used to select F forward N neutral or R reverse gears The engine can be started with the gearshift lever in the N neutral positio...

Page 25: ...justs steering resistance Less friction allows the outboard motor to turn more easily More friction helps to hold a steady course while cruising or to prevent the outboard motor from swinging while tr...

Page 26: ...witch key to the START position operates the starter motor The key automatically returns to the ON position when released from the START position The ignition switch can be used to start the engine on...

Page 27: ...evice or to the operator securely When used as described the emergency stop switch clip and emergency stop switch lanyard system stops the engine if the operator falls away from the controls A spare s...

Page 28: ...he N neutral position you must squeeze the neutral release lever on the underside of the lever handle A friction adjuster adjusts the operating resistance of the control lever s Refer to p 64 Less fri...

Page 29: ...structions The fast idle lever allows you to increase the idle speed only when the control lever is in the N neutral position Place the fast idle lever in its START fully lowered position to cancel th...

Page 30: ...he OFF position It is necessary for the ignition switch to be in the ON position for the trim meter to indicate the outboard motor angle Trim the outboard motor to obtain the best performance and stab...

Page 31: ...ging the angle of the outboard motor The power tilt switch will operate without turning the ignition switch ON This switch is used with the engine stopped to raise the outboard motor for mooring trail...

Page 32: ...TRL Trolling Control Switch optional equipment Tiller handle type Remote Control Box Side mount control type Trolling Control Switch Panel The Trolling Control Switch is a rocker switch with UP and DN...

Page 33: ...p as far as it will go Then move the tilt lock lever to the LOCK position and gently lower the outboard motor until the lever contacts the stern bracket Engine Cover Latches The engine cover latches f...

Page 34: ...rotation If uncompensated torque steer would make the outboard motor tend to turn to one side When the trim tab is correctly adjusted p 78 steering effort is equal in either direction BFT60A model BF...

Page 35: ...sing the power trim tilt switch to achieve the best performance from the boat Tachometer optional equipment The tachometer shows engine speed in revolutions per minute Refer to the tachometer when usi...

Page 36: ...direction in accordance with the rudder angle A fuel gauge is built into the fuel tank connector of the portable fuel tank optional equipment Rudder Meter optional equipment Fuel Gauge optional equipm...

Page 37: ...e 3 The Malfunction Oil Pressure and Overheat indicators will go out after the second beep 4 The ACG indicator will go out after the engine starts 5 The Oil Pressure indicator will light again after t...

Page 38: ...nd the engine protection system will limit engine speed Refer to TAKING CARE OF UNEXPECTED PROBLEMS on p 115 All models are equipped with a buzzer that sounds continuously when the oil pressure indica...

Page 39: ...heating may be the result of clogged water intakes Cooling System Indicator Water should flow from the cooling system indicator while the engine is running This shows that water is circulating through...

Page 40: ...ing operation limiting engine speed if the outboard motor is trimmed or tilted up excessively or when propeller ventilation occurs during a sharp turn If the overrev limiter is activated check the tri...

Page 41: ...ing the engine hold the priming bulb up in the direction of the arrow then squeeze the priming bulb until it feels firm This will ensure that fuel is supplied to the engine p 50 NMEA Interface Coupler...

Page 42: ...witch ON The buzzer will sound once 4 Pressing the emergency stop switch 5 times within 20 seconds The buzzer will sound once when the hour counter is reset Periodic maintenance is required when eithe...

Page 43: ...art of operation Notify Notify Notify Maintenance indication Maintenance indication Maintenance indication Maintenance indication NMEA2000 compatible display Follow instructions for the display If the...

Page 44: ...r If not reset the maintenance indication will remain in the display and the hour count until the next maintenance will be in error When the periodic maintenance is conducted before Periodic Maintenan...

Page 45: ...helps to protect the outboard motor from corrosion There are two anodes on the gear case one on the stern bracket and four small anodes in the water passages of the engine block Anodes ANODE stern bra...

Page 46: ...the operator or to the operator s PFD Personal Flotation Device IS YOUR OUTBOARD MOTOR READY TO GO For your safety and to maximize the service life of your equipment it is very important to take a fe...

Page 47: ...stop switch clip from the emergency stop switch p 60 Maintenance Inspection Check the engine oil level p 81 Running the engine with a low oil level can cause engine damage Overfilling the engine can...

Page 48: ...bolt and the height adjustment block 2 Pull down the tiller handle Determine the height adjustment block installation direction and secure the block with the 8 28 mm flange bolt HANDLE ANGLE 7 HANDLE...

Page 49: ...d long service life Avoid continuous operation at a steady speed First 15 minutes Run the engine at trolling speed Use the minimum throttle opening necessary to operate the boat at a safe trolling spe...

Page 50: ...not more than 3 feet 1 m below the fuel connector on the outboard motor Secure the portable fuel tank in the boat so that it won t move around and become damaged PORTABLE FUEL TANK FUEL TANK HOSE ASS...

Page 51: ...e outboard motor side Store the hose plug in a secure place 2 Connect the fuel tank hose assembly connector to the tank as shown Be sure the connector snaps securely into place Always disconnect the f...

Page 52: ...ng up the outboard motor The vapor separator could overflow INFREQUENT OR OCCASIONAL USE If your outboard motor will be used on an infrequent or intermittent basis please refer to the fuel section of...

Page 53: ...y stop switch clip and emergency stop switch lanyard system is a safety device that will stop the engine if you fall away from the controls while operating the boat Always attach the emergency stop sw...

Page 54: ...fails to start within 5 seconds release the key and wait at least 10 seconds before operating the starter again Using the electric starter for more than 5 seconds at a time will overheat the starter m...

Page 55: ...he engine speed will be automatically reduced The cooling system may freeze in areas where the temperature reaches 32 F 0 C or below Cruising at high speed without warming the engine up may cause engi...

Page 56: ...ip and emergency stop switch lanyard system is a safety device that will stop the engine if you fall away from the controls while operating the boat Always attach the emergency stop switch lanyard sec...

Page 57: ...hold it there until the engine starts When the engine starts release the key allowing it to return to the ON position If the engine fails to start within 5 seconds release the key and wait at least 1...

Page 58: ...he temperature reaches 32 F 0 C or below Cruising at high speed without warming the engine up may cause engine damage During the warm up period check the oil pressure indicator p 36 overheat indicator...

Page 59: ...he outboard motor 1 Turn the engine switch key to the OFF position 2 Unlatch the engine cover latch and remove the engine cover 3 Remove the two 6 25 mm bolts and then remove the alternator cover Take...

Page 60: ...ve in the alternator pulley 6 Pull the emergency starter rope slowly until resistance is felt then pull briskly Keep away from moving parts while pulling the rope If necessary rewind the rope and pull...

Page 61: ...off but install the engine cover p 80 and lock it in place by latching the engine cover latch 9 If it was necessary to remove the emergency stop switch lanyard from you to perform the emergency starti...

Page 62: ...the emergency stop switch lanyard We suggest that you stop the engine this way occasionally to verify that the emergency stop switch is operating properly Turn the ignition switch key to the OFF posit...

Page 63: ...Move the throttle grip to the slowest speed and the gearshift lever or control lever to the N neutral position After cruising at full throttle cool down the engine by idling for a few minutes before s...

Page 64: ...ncy stop switch by pulling the emergency stop switch lanyard p 60 3 When the boat is not in use remove and store the ignition switch key and the emergency stop switch clip and lanyard If you are using...

Page 65: ...turned to the FAST position only when the gearshift lever is in the F forward position Use the throttle friction adjuster to help hold a constant throttle setting while cruising Turn the adjuster cloc...

Page 66: ...eutral release lever is squeezed Moving the control lever beyond the gear selection range increases engine speed Adjust the control lever friction adjuster so the control lever will hold a constant th...

Page 67: ...steady course Move the adjuster to the FREE direction to decrease friction for easy turning Do not apply grease or oil on the friction plate Grease or oil will reduce the friction of the adjuster LRT...

Page 68: ...the outboard motor Trim Use the power trim tilt switch to trim the outboard motor for the best performance and stability You can use the power trim tilt switch at any time whether the boat is underway...

Page 69: ...m or tilt the outboard motor down Press UP to trim or tilt the outboard motor up POWER TRIM TILT SWITCH CONTROL LEVER OUTBOARD MOTOR TRIMMED TOO LOW OUTBOARD MOTOR TRIMMED TOO HIGH OUTBOARD MOTOR TRIM...

Page 70: ...pressing the UP or DN side of the TRL control switch A short sound of the buzzer occurs each time the engine speed is adjusted In Trolling Speed Control mode the engine speed can be adjusted between...

Page 71: ...ne stopped Remove the gear case grommet BFW60A model Loosen the bolt above the trim tab turn the trim tab and then tighten the bolt securely When the trim tab is correctly adjusted steering effort wil...

Page 72: ...ller and gear case won t hit the bottom Proceed at low speed and monitor water flow from the cooling system indicator p 37 to be sure the outboard motor is not tilted so high that the water intakes ar...

Page 73: ...ill go Move the tilt lock lever to the LOCK position and then gently lower the outboard motor until the lever contacts the stern bracket If more clearance is needed to swing the tilt lock lever into t...

Page 74: ...or If the valve is not closed the outboard motor will tilt up when operated in reverse MULTIPLE OUTBOARD MOTORS On boats equipped with more than one outboard motor all motors normally operate at the s...

Page 75: ...ons consult an authorized TOHATSU dealer for recommendations applicable to your individual needs and use Remember that your authorized TOHATSU dealer knows your outboard motor best and is fully equipp...

Page 76: ...the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and...

Page 77: ...r be stored in the tool bag or in an easily accessible location on the boat If your tool kit needs replacement it is not available as a kit and each item must be ordered individually OWNER S MANUAL SP...

Page 78: ...ling Each use After use First month or 20 hrs Every 6 months or 100 hrs Every year or 200 hrs Every 2 years or 400 hrs Refer to page Engine oil Check level o 81 Change o o 83 Gear case oil Change o 2...

Page 79: ...9 Check the fuel line for leaks cracks or damage Replace the fuel line if there are signs of leaks cracks or damage Each use After use First month or 20 hrs Every 6 months or 100 hrs Every year or 200...

Page 80: ...fort is equal in either direction If steering effort is unequal remove the gear case grommet BFW60A model and loosen the trim tab bolt and adjust the angle of the trim tab Retighten the trim tab bolt...

Page 81: ...rim tab right Adjust the trim tab in small increments and retest steering effort with the boat evenly loaded and running at cruising speed BFW60A model BFT60A model RIGHT TRIM TAB TRIM TAB BOLT RIGHT...

Page 82: ...ard motor is tilted up the outboard motor will suddenly tilt down Be sure the valve is closed before operating the outboard motor If the valve is not closed the outboard motor will tilt up when operat...

Page 83: ...hown on the dipstick 4 If the oil level is low remove the oil filler cap and add oil to reach the upper limit mark shown on the dipstick Use the oil recommended on p 84 Running the engine with a low o...

Page 84: ...thod Result Effect Running the engine below 3 000 rpm for more than 30 of the time so the engine does not warm up Water condenses in the engine and mixes with the oil resulting in a milky appearance U...

Page 85: ...drain bolt 3 Allow the used oil to drain completely Use a new sealing washer and then reinstall the engine oil drain bolt and washer Tighten the drain bolt securely DRAIN BOLT TIGHTENING TORQUE 17 lbf...

Page 86: ...y p 81 6 Install and lock the engine cover Engine Oil Recommendations Oil is a major factor affecting performance and service life Use 4 stroke detergent oil Use 4 stroke high detergent premium qualit...

Page 87: ...2 Disconnect the spark plug caps from the spark plugs 3 Remove the spark plugs with a spark plug wrench and 10 mm box wrench 4 Inspect the spark plugs Replace them if the electrodes are worn or if th...

Page 88: ...box wrench to compress the sealing washer If reinstalling used spark plugs tighten 1 8 1 4 turn after the spark plugs seat If installing new spark plugs tighten 1 2 turn after the spark plugs seat SPA...

Page 89: ...chedule on page 76 To prevent corrosion apply anticorrosion oil to pivot surfaces where grease cannot penetrate Apply corrosion inhibitor to all areas under the engine cover and any exposed metal surf...

Page 90: ...SHIFT LINK BRACKET SHIFT PIVOT SHIFT ARM LINK PIN PIVOT PLATE SLIDE PIVOT CLICK SPRING ROLLER TILT LOCK LEVER each side UPPER CYLINDER PIN BUSHING LOWER CYLINDER BUSHING COLLAR 31ZZ3T120 book Page 88...

Page 91: ...ller cap counterclockwise so that it touches the pressure relief tab 3 Press down the pressure relief tab and then turn the fuel filler cap 1 4 counterclockwise Release the pressure relief tab Wait to...

Page 92: ...when filling your fuel tank Damage caused by spilled fuel is not covered under warranty Never refill the fuel tank inside a building where gasoline fumes may reach flames or sparks Keep gasoline away...

Page 93: ...olume In addition methanol must contain cosolvents and corrosion inhibitors Use of fuels with content of ethanol or methanol greater than shown above may cause starting and or performance problems It...

Page 94: ...de the strainer cup It floats on top of the water and indicates how much water has accumulated in the strainer cup 1 Remove the engine cover p 80 and disconnect the fuel tank hose assembly connector f...

Page 95: ...filter bracket and then remove the strap from the fuel filter assembly 4 Place commercially available hose clips on the fuel hoses on each side of the filter to prevent fuel leakage when the fuel hose...

Page 96: ...2 2 lbf ft 3 N m 0 3 kgf m 9 Install the suspension strap to the fuel filter assembly as shown above 10 Reinstall the fuel filter assembly and suspension strap in the reverse order of removal FILTER B...

Page 97: ...ulation in the fuel filter inspect the fuel tank Clean the fuel tank and tank filter if necessary It may be necessary to drain the fuel tank completely and refill with fresh gasoline Portable Fuel Tan...

Page 98: ...d on the stern bracket They are made of a sacrificial material that helps to protect the outboard motor from corrosion Replace the anodes when they have been reduced to about one third their original...

Page 99: ...bris Installation 1 Apply marine grade grease to the propeller shaft 2 Install the thrust washer with the grooved side toward the gear case 3 Install the propeller 4 Install the spacer BFT60A model on...

Page 100: ...ends as shown Note that these wrenches are not included with the tool set that comes with the outboard motor Contact your authorized TOHATSU dealer for additional tool information COTTER PIN stainles...

Page 101: ...ing a corrosion inhibitor cover the HO2 sensor and timing belt with a protective material to prevent damage Cleaning Wash the outside of the outboard motor with clean fresh water and flush the cooling...

Page 102: ...tor for at least 10 minutes 7 After flushing disconnect the garden hose and reconnect the flush port connector 8 Tilt up the outboard motor and move the tilt lock lever to the LOCK position FLUSH PORT...

Page 103: ...to have the vapor separator and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and vapor separator without causing functional problems...

Page 104: ...engine cover p 80 3 Release the drain tube from its clamp along the high pressure fuel hose and set the end of the tube toward the outside of the engine undercase Place an approved gasoline container...

Page 105: ...in the removed gasoline a Make sure the gasoline supply is not contaminated b Reassemble the outboard and reconnect the fuel line connector c Place the outboard in water Use the priming bulb to refil...

Page 106: ...ngers 3 Disconnect the outboard motor from the boat hoist the outboard motor and move it to the storage area 4 After the outboard motor is placed in storage and disconnected from the hoist install the...

Page 107: ...er horizontal storage position may cause damage to the outboard motor or oil leakage Cover the outboard motor to keep out dust Do not use plastic sheet as a dust cover A nonporous cover will trap mois...

Page 108: ...g an outboard motor support bar All Types The preferred method is to leave the engine in the normal running position but if there is insufficient road clearance you can tilt the outboard motor using a...

Page 109: ...stop switch Gearshift lever or control lever not in neutral position Shift to neutral p 51 or p 54 Throttle grip not in START position tiller handle type Turn throttle grip to START position p 52 Fast...

Page 110: ...pen fuel filler cap vent p 39 Fuel hose not primed Squeeze priming bulb p 50 Fuel filter or fuel tank filter clogged Replace fuel filters p 92 and 96 Bad fuel outboard motor stored without draining ga...

Page 111: ...spark plugs p 85 Spark plugs wet with fuel flooded engine Dry and reinstall spark plugs Start engine with the throttle open Fuel system malfunction fuel pump failure ignition malfunction stuck valves...

Page 112: ...ast idle lever in the START position p 55 Fuel vent closed portable fuel tank optional equipment Open fuel filler cap vent p 39 Fuel hose not primed Squeeze priming bulb p 50 Fuel filter or fuel tank...

Page 113: ...el system malfunction fuel pump failure ignition malfunction etc Take outboard motor to an authorized TOHATSU dealer or refer to the service manual Possible Cause Correction Water intake screens clogg...

Page 114: ...blows the engine will not charge the battery Refer to p 114 Fuse No Rating Connected Components 40 A Alternator regulator rectifier battery charging 1 10 A Fuel pump high pressure side 2 10 A Power t...

Page 115: ...ses in the fuse holder MAIN FUSE RATINGS 10 A 15 A 30 A 4 Reinstall the fuse case lid and the engine cover 5 Reconnect the battery Never use a fuse with a rating greater than specified Serious damage...

Page 116: ...cover 3 Remove the fuse case lid 4 Remove the old fuse 5 Install a new fuse with the 40A ACG FUSE RATING 40 A 6 Be sure the fuse case lid is securely locked 7 Reinstall the engine cover 8 Reconnect th...

Page 117: ...ill turn off and the engine protection system limits engine speed If you are at cruising speed engine speed will decrease automatically The oil pressure indicator is also equipped with a buzzer that s...

Page 118: ...rt the engine If the lubrication system is OK the oil pressure indicator should come on within 30 seconds and the engine will respond normally to throttle control lever operation If the engine protect...

Page 119: ...n neutral and check the cooling system indicator If water is flowing from the cooling system indicator continue idling for 30 seconds If the cooling system is OK the overheat indicator should go off w...

Page 120: ...then a second engine oil change should be performed after running the engine for half an hour 4 Remove the alternator cover p 57 5 Remove the spark plugs p 85 and remove the emergency stop switch clip...

Page 121: ...ommercially available ear muffs and water hose to supply water Running the outboard motor without sufficient cooling water will damage the water pump and overheat the engine If the engine fails to sta...

Page 122: ...s and when making technical or warranty inquiries The product identification number is stamped on a plate attached on the left side of the stern bracket Product identification number Date of purchase...

Page 123: ...starting If the engine starts and the buzzer sounds momentarily there may be barely sufficient voltage reaching the engine WARNING Battery posts terminals and related accessories contain lead and lea...

Page 124: ...s describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the emissions from your TOHATSU engine within the emi...

Page 125: ...red to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiveness o...

Page 126: ...eaner Marine Engine The Symbol for Cleaner Marine Engines Cleaner Air and Water for healthier lifestyle and environment Better Fuel Economy burns up to 30 40 percent less gas and oil than conventional...

Page 127: ...ing these standards have 20 lower emissions than One Star Low Emission engines The three star label identifies engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engin...

Page 128: ...case API standard GL 4 SAE 90 Hypoid gear oil Oil capacity Engine 2 7 US qt 2 6 L without oil filter change 2 9 US qt 2 7 L with oil filter change Gear case 0 45 US qt 0 43 L CARB star label ULTRA LOW...

Page 129: ...case API standard GL 4 SAE 90 Hypoid gear oil Oil capacity Engine 2 7 US qt 2 6 L without oil filter change 2 9 US qt 2 7 L with oil filter change Gear case 1 00 US qt 0 95 L CARB star label ULTRA LOW...

Page 130: ...0 031 0 035 in 0 8 0 9 mm See page 86 Idle speed 850 50 rpm See service manual Valve clearance Intake 0 17 0 02 mm Exhaust 0 28 0 02 mm See service manual Other specifications No other adjustment is n...

Page 131: ...d CARB and Tohatsu Corporation are pleased to explain the emission control system warranty on your 2018 Tohatsu outboard engine In California new outboard engines must be designed built and equipped t...

Page 132: ...ifornia Code of Regulations OWNER S WARRANTY RESPONSIBILITIES As the outboard engine owner you are responsible for the performance of the required maintenance listed in your owner s manual Tohatsu Cor...

Page 133: ...alership however use of a part that is not functionally identical to the original equipment part in any respect that may in any way affect emissions including durability could result in denial of cove...

Page 134: ...on with required maintenance service after the items first scheduled replacement as listed in the maintenance section of the product outboard motor owner s manual such as spark plugs and filters DISCL...

Page 135: ...and Oxygen sensor or Air fuel ratio sensor Five years or 250 hours of use whichever first occurs or the length of the Tohatsu Limited Warranty Information whichever is longer Air Induction Air intake...

Page 136: ...ONTROLS AND FEATURES 11 Cooling System Indicator 37 CRUISING 66 E Electric Starter Will Not Operate 112 EMERGENCY STARTER ROPE 75 STARTING 57 Emergency Stop Switch Clip and Emergency Stop Switch Side...

Page 137: ...STARTING OR STALLS AFTER STARTING 110 HOISTING THE OUTBOARD MOTOR 104 I Ignition Switch Side Mount Control Type 24 Tiller Handle Type 20 IMPORTANT SAFETY INFORMATION 7 INDICATORS 35 INFREQUENT OR OCCA...

Page 138: ...Propeller Replacement 97 R REFUELING 89 REMOVAL FROM STORAGE 105 Rudder Meter optional equipment 34 S SAFE OPERATING PRECAUTIONS 47 SAFETY LABEL LOCATION 9 Serial Number Locations 120 SERVICING YOUR...

Page 139: ...tment Tiller Handle Type 46 Tilt Lock Lever 31 TOOL KIT and OWNER S MANUAL 75 TRANSPORTING 106 WITH OUTBOARD MOTOR INSTALLED ON BOAT 106 WITH OUTBOARD MOTOR REMOVED FROM BOAT 106 Trim Meter optional e...

Page 140: ...in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obli...

Page 141: ...ashi Ku Tokyo 174 0051 Japan Tel 81 3 3966 3117 Fax 81 3 3966 2951 www tohatsu com BFT 60A BFW 60A OWNER S MANUAL OWNER S MANUAL BFT 60A BFW 60A PRINTED IN JAPAN XXX XXXX XX OM_BFT60A_US_Cover indd 1...

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