XO
–1N OWNER'S MANUAL
SERVICE AND REPLACEMENT GUIDE
TOASTMASTER
®
MENOMINEE, MICHIGAN 49858
(906) 863-4401
SALES FAX (906) 863-
5889 • SERVICE FAX (906) 863-6322
page
11
DOOR TEST PROCEDURE:
A. Cut one or two strips of paper approximately 1" wide and 8" to 10" long.
B. Open the Door slightly, insert a strip of paper between the Gasket [35] and Door
and close the Door.
C. Slowly pull the paper strip out. You should feel some resistance as you pull the
strip from between the Gasket and Door of a properly adjusted Door. Test the fit at
regular 2" to 3" intervals around the entire Door.
1. If you feel NO resistance at a particular spot the Door is too loose, you have
found a weak or damaged spot in the Door Gasket or the Catch may need to
be adjusted.
2. If you feel HEAVY resistance at a particular spot the Door is too tight.
DOOR GASKET, How to Replace:
Follow these instructions to correctly install your Door Gasket with minimal problems.
Use the installation kit provided. If you have any problems or questions call
TOASTMASTER
®
at (906) 863–4401. Ask for the Service Department.
A. Remove all pieces of the old Gasket. Thoroughly clean the extrusion frame in the
area of the new installation. Remove the old sealant and any baked-on deposits.
B. Pre-cut the replacement Gasket to a size slightly longer than you require.
C. Starting at the lower left corner, press the gasket onto the frame.
E. Work your way around the entire Frame. Make sure the Gasket is just tight into
the corners. A bulging joint or pucker along the Gasket indicates a Gasket section
that is cut too long. Joints that pull apart indicate a Gasket section (or sections) that
is cut too short.
G.
Seal the corner joints and the outer perimeter of the gasket after the entire
Gasket is properly fitted. Add more sealant to any spots as necessary and
smooth them down.
H.
A quality sealant will be dry to the touch and tack-free in one to two hours after
IMPORTANT: DO NOT DISASSEMBLE THE ACTUAL DOOR WHEN
REPLACING OR REPAIRING THE DOOR GASKET!!!
IMPORTANT: DO NOT STRETCH OR PULL ON THE GASKET DURING
INSTALLATION. THIS WILL LATER CAUSE THE TRIMMED CORNERS TO
SEPARATE AND PULL APART!!!
IMPORTANT: MAKE SURE THAT THE GASKET AND THE DOOR FRAME
ARE BOTH COMPLETELY DRY BEFORE APPLYING ANY SEALANT!!!