TN’G Verona Owner'S Manual Download Page 34 | Manualshive

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34

Changing Gearbox Oil

The recommended gearbox oil is SAE10W-30/SE

Use the following steps for changing your gearbox oil:
1. Park the scooter on a level surface using the center stand.
2. Remove the filling plug (1) and draining plug (2).
3. Once all oil has drained, wipe the filling plug clean and reinstall it.
4. Refill the gearbox using the filling plug hole until it overflows.
5. Reinstall the filling plug.

Note

: Drain the gearbox immediately after scooter has been running.

Warm oil will drain quicker and more completely.

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Summary of Contents for Verona

Page 1: ...Verona Owner s Manual 150cc Rev 06 04 ...

Page 2: ...enspecificallydesignedforyourscooterandmanufacturedtomeetCMSI sdemanding standards With the intention of achieving our goal to provide complete customer support detailed parts catalogs are available for you to view at our web site www tngscooters com We continuously keep a large inventory of parts and accessories in stock to support our TN G dealers service centers and ultimately TN G scooter owne...

Page 3: ... You need to check with your state requirementsonlicenseandregistrationtoridethisscooterlegallyonpublicroads SPECIALSYMBOLS WARNING Indicates risk of severe injury or DEATH may result to the scooter operator a bystanderorapersoninspectingorrepairingthescooteriffailuretofollowtheseinstructions CAUTION Indicates that special precaution must be taken to avoid damage to the scooter NOTE Provides key i...

Page 4: ... at all times ThisOwnerManualcontainsthemostcurrentproductinformationatthetimeofapproval for printing TN G Scooters reserves the right to make changes at any time without notice andwithoutincurringanyobligation Ifyouhaveanyquestionsaboutthemanual please consult yourTN G dealers or our web site www tngscooters com The most recent documentationwillalwaysbeavailableonourwebsite 4 ...

Page 5: ...CTIONS Page 6 COMPONENT DESCRIPTIONS OPERATION Page 13 PRE RIDE CHECKS Page 21 RIDING YOUR SCOOTER Page 25 MAINTENANCE Page 29 LOCATING YOUR VIN Page 37 STORING YOUR SCOOTER Page 38 SPECIFICATIONS Page 39 ELECTRICAL DIAGRAM Page 40 WARRANTY Appendix 5 ...

Page 6: ...er Knowledgeable with all road signs Failure to follow any SAFETY INSTRUCTION could cause severe injury or even death to the scooter operator passenger or a bystander Protective Gear Riding a scooter leaves the rider exposed Therefore wearing appropriate protective gear canpreventordiminishinjuriesfromaccidents 1 AnApproved Helmet The majority of serious motorcycle injuries and deaths are the dire...

Page 7: ...rayed straps 2 Eye and Face Protection A plastic face shield can help prevent accidents by guarding the face from debris allowingtheridertodevotefullattentiontotheroad Goggles can protect your eyes in the same manner Never use eyeglasses or sunglassesinplaceafaceshieldorgoggles 3 Clothing Bright clothing should be worn by the driver so as to be easily seen by other motorists Jacket and pants shoul...

Page 8: ...u time to react Ensure that you have a driver s license with correct classification to ride this scooter inyourstate Always observe the rules of the road Observe the posted speed limit and signal yourturnswellinadvance Know your limits Do not go faster then you are able to control Always travel at a speed that is proper for the terrain operating conditions and your experience Always inspect your s...

Page 9: ...ts are caused by car drivers who do not see scooter riders on the road Therefore you need to ensure to follow these guidelines Wearbrightclothingtoincreasevisibility Brightorange yelloworgreenjacketsor vests and brightly colored helmet can help others see you Always use turn signals when you are planning to turn or merge to main road and turnitoffafteryouhavemadeyourturn Flash brake lights wheneve...

Page 10: ...weightchangeshandling stability brakingperformance turns acceleration and deceleration To carry passengers safely you must 1 Instruct the passenger before you start Must wear a helmet Get on the motorcycle after you have started the engine Sit as far forward as possible without crowding the driver Hold firmly to your waist hips or belt or passenger handle Keep both feet on the pegs at all time eve...

Page 11: ...ioned and fastened properly 3 The rear luggage rack can carry 11 lbs max The forward glove box can carry 6 lbs The compartment under the seat can carry 22 lbs max No more than 39 lbs total 4 Keep the load low and distribute the load evenly An uneven load can cause the motorcycle to drift to one side Gasoline Exhaust Fumes WARNING Gasolineishighlyflammableandexhaustfumesarepoisonous Turnoffenginebe...

Page 12: ...see doctor immediately or callAmericanAssociation of Poison Control Centers at 1 800 222 1222 for assistance Ifyouspillgasolineonyourclothes changeandwashtheaffectedareaimmediately withsoap Modification Anymodificationstothisscooterorremovaloforiginalequipmentwithoutapprovalfrom TN G Scooters may cause it to be unsafe for use and may trigger severe accident Modificationsmayalsomakeyourscooterilleg...

Page 13: ...COMPONENT DESCRIPTIONS OPERATIONS 13 ...

Page 14: ...14 ...

Page 15: ...15 ...

Page 16: ...ttoperformthefunctionsofstarting shutdownandlocking To cover the key slot simply turn the cover counterclockwise Turn the switch to ON to allow the start button to work Turntheswitchto OFF theenginewillshut down and the key can be removed Turn the handlebars to the left press the key in and turn to the LOCK position and remove the key The handlebars will be locked and the engine cannot be started ...

Page 17: ...2 lightindicatesthatthecoolanttemperatureis above safe operating range If the red light comes on and or you heartheengineoverheataudiblealarmsounding youshould immediately shut down your scooter and check the level of coolant NOTE Anaudiblealarmwillsoundwhenthescootersengine temperatureexceedsthenormaloperatingrange CAUTION If the engine is left idling in hot weather for a long period of time the ...

Page 18: ...icator displays the amount of gasoline the in the fuel tank When the fuel level gauge is pointing to the red 1 you should refill immedi ately Light Weight Carrying Hook The carrying hook 1 can be used for light wieght loads Do not exceed 4 lbs ...

Page 19: ...ebar 1 High Low Beam Switch 2 Turn Signal Switch 3 Horn Button Handlebar Switch Right There are 2 switches located on the right handlebar 1 Starter Switch has 3 positions All lights will come on when the key is in this position Engine can be started Engine will be shutdown ...

Page 20: ...ed and turn it to the lock position This will lock the handlebars so that they cannot be moved Seat Lock and Underseat Storage To open the seat insert key into the key slot located on the left side of the seat and turn clockwise The underseat storage area can be used for small items and should not exceed 22 lbs NOTE Make sure your seat is closed and locked before driving or hauling your scooter ...

Page 21: ...the fuel tank cap and check for any leakage Fuel Tank Capacity 1 8gal Turn fuel tank cap 1 counter clockwise to open Turn fuel tank cap 1 clockwise to close CAUTION When filling the tank keep the fuel level below the inlet full mark 2 Use 90 octane gas or better and do not allow dirt water or any other pollutants to enter the fuel tank when refueling ...

Page 22: ...g the center stand Removetheoilplug gaugebytwistingasshown 2 If the oil level is at the add mark 2 fill the crankcase with SAE15W 40 SFengineoiluntiltheoillevelisatthefullmark 3 thenreinstalltheoilplug gaugestickintothefilleropeningandtighten it Check for any leakage ...

Page 23: ... betweenitsnaturalpositionandfunctioningposition This distance should be 10 20mm If it is outside this range pleaseconsultyourlocaldealerforadjusting If the thickness of pad on the front or rear disc is less than 3mm it should be replaced by an authorized dealer ...

Page 24: ...sperformance NOTE Check the tire pressure when the tire is cool Tire Pressure Front 29 psi Back 32 psi WARNING Over inflatingthetireswillcauseirregulartreadwhere whichcanresultinanaccident Under inflatingthetirescancausetiresliporthepossibilityofthetirecomingofthewheelrim Drivingonexcessivelyworntireswilldecreasetractionandsteeringstability When the tread depth of the tires reaches the mark the ti...

Page 25: ...switch and turn it to position and press the start button CAUTION Release the start button as soon as the engine is started Do not press the start button when the engine is running When attempting to start the scooter do not hold the start button down for more the 3 or 4 seconds at a time Holding it down longer can damage the starter If the scooter has been in storage for a long time the starting ...

Page 26: ...ntrols resulting in loss of control Any attempt to refit or your scooter with other than authenticTwist N Go parts on your Verona scooter will void warranty Driving Procedure 1 Push the scooter forward while holding the handlebars securely to release the scooter from the centerstand 2 Sit on the scooter with right foot on the foot step and left foot on the ground 3 Start the scooter using the star...

Page 27: ...eseconditions StoppingandParking Release the throttle and steer the scooter to the side of the road Gently apply the front brake with your right hand and at the same time gently apply the rear brake with your left hand Extend your left foot just before coming to a complete stop so as to keep the scooter upright when it stops Turn off the ignition key and dismount the scooter on the left side Use y...

Page 28: ... performance from the scooter Limitfullthrottleoperationandavoidanyconditionthatmayresultinengineoverheating Always keep the speed below 40 mph Do not overload the scooter or carry a passenger during this period CAUTION Have your TN G Scooter dealer check the vehicle if any engine trouble occurs duringthisperiod ...

Page 29: ...MAINTENANCE 29 ...

Page 30: ...ution andmakesure it dries before re installing 5 Reinstalltheaircleaner SmallAirCleaner The small air cleaner is located at the left side of the cylinder 1 Remove the screw 1 and small air cleaner cap 5 2 Remove the filter element 4 and fender 3 3 Cleanthefilterelementusinganon flammablesolution andmakesure it dries before re installing 4 Clean the inside of the small air cleaner cap 5 and air cl...

Page 31: ...ne on the left side of the scooter To clean the filter element use the following steps 1 Remove the screw 1 and take off the vent cover 2 2 Remove the element 3 3 Cleanthefilterelementwithanonflammablesolution thenletitdry 4 Reinstallthefilterelement 3 andinletventcover 2 ...

Page 32: ...cessary the capacity ofcoolantis380ml 13fluidounces CheckCoolantLevel 1 Coolant level indicator 1 2 If the collant level is at the Lower mark 2 remove the screws 3 and remove the front chrome panel 4 3 Open the cap of the coolant tank and add coolant until the level is up to the upper mark 5 Engine Oil Keepingyourenginelubricatedwithqualityengineoiliscriticaltomaintainingyourscooter sengine Only S...

Page 33: ...engineoil 1 Park the scooter on a level surface using the center stand 2 Remove the plug oil gauge stick and oil screen cover 1 then remove the drainingscrew 3 Remove the oil screen 3 and spring 2 4 Clean the oil screen 5 Reinstall the drain screw oil screen spring and screen cover 6 Refill the crankcase with proper engine oil see chart in upper right 7 Reinstalltheoilplug oilgaugestick 8 Start th...

Page 34: ...er on a level surface using the center stand 2 Removethefillingplug 1 anddrainingplug 2 3 Oncealloilhasdrained wipethefillingplugcleanandreinstallit 4 Refillthegearboxusingthefillingplugholeuntilitoverflows 5 Reinstallthefillingplug Note Drainthegearboximmediatelyafterscooterhasbeenrunning Warmoilwilldrainquickerandmorecompletely ...

Page 35: ...plug 3 Measure the spark plug gap 1 using a feeler gauge If necessary bend the side electrode 2 to adjust the gap 1 to be within 0 6mm 0 7mm Battery Recommended battery 12V 8Ah To replace the battery open the seat and remove the screw 1 and open the battery box cover 2 You will see the battery Remove the terminal screws and the battery can be replaced CAUTION When changing the battery you must con...

Page 36: ...mand possiblyaelectricalfire Werecommendthatyouconsultyourlocal authorizedTN Gdealerforelectricalsystemmaintenance Tool Kit The tools are located in the compartment below the seat these tools can be used for repairing adjust ing orreplacingparts Toolsinthiskitinclude 8 x 10mm open end wrench 12 x 14mm open end wrench 13 x 16mm open end wrench S 6 socket screw wrench Screwdriver Idle adjusting cros...

Page 37: ...eareusedforvehicle registration The frame VIN and label are located in the glove box Remove the number cover and you will see them The engine 3 is located on the back of the engine Frame ______________________________ Engine ______________________________ ...

Page 38: ...estospredoiloverthecylinder thenreinstallsparkplug 3 Remove battery and store in a place away from direct sunlight or extreme temperatures Recharge battery once a month 4 Clean all surfaces of scooter and wipe them dry 5 Inflate the tires to standard pressure 6 Cover the scooter and store in a dry environment away from extreme temperatures Resumption of use 1 Remove scooter cover and wipe clean 2 ...

Page 39: ...VT Front Brake Disc Rear Brake Disc Tire Size Front 100 80x16 Tire Size Rear 110 80x16 Tire Pressure Front 29psi Tire Pressure Rear 32 6psi SPECIFICATIONS IdleRPM 1500rpm ExhaustValveGap Cold 07mm Spark Plug Type DPR7EA 9 NGK BatteryType 12V 8Ah Headlight Hi LowBeam 12V 35W 35W Pilot Lights 12V 3W Brake Tail Light 12V 21W 5W Turn Signal Lights 12V 10W Turn Signal Indicators 12V 1 7W InstrumentIllu...

Page 40: ...ELECTRICAL DIAGRAM 40 ...

Page 41: ...ion To Qualify ForThisWarranty The CMSI vehicles must be purchased from a dealer within the United States Canada or Mexico who is authorized by CMSI to sell CMSI products Dealer must be signed up and be familiar with CMSI warranty policy WarrantyVerification Method Owner and dealer sign Owner Registration Card at time of purchase This information is kept in CMSI s warranty system and can be reques...

Page 42: ...abor Parts repaired or replaced under warranty are warranted only during the balance of the applicablewarrantyperiod TheAuthorized Dealer Togiveyoucompletewarrantydocumentationwhenyoupickupyourvehicle Toperformwarranty repairs on any CMSI product that qualifies for such repairs ThesellingdealershallsigntheAcceptanceCertificateandaCardofDeliveryupondeliveryofthe vehicle TheCardofDeliveryoutlinesthe...

Page 43: ...for engines on 50cc and above modelsbypurchasingtheInterlubeOpti 4enginelubricantatthetimeofpurchaseofthe newunitanduseonlythatlubricantduringtheentirewarrantyperiod An authorized CMSI dealer is your best source for scheduled maintenance on your vehicle Regardless of who performs your maintenance if warranty repairs are needed your dealer may ask youfordocumentationwhichmayconsistofoneormoreofthef...

Page 44: ...4 Copies of repair orders or other receipts for required maintenance that include the odometer mileageandservicedate NOTE All maintenance receipts should be kept by the owner Warranty Coverage Table ...

Page 45: ...terialorworkmanshipundernormalusefortheapplicabletimeperiod Parts or Labor No charge to you WARRANTY DISCLAIMERS LIMITATIONS EXCLUSIONS Disclaimerof Consequential Damage Limitation of Implied Warranties CMSI Inc disclaims any responsibility for Lossoftime Lossofuseofvehicle Transportationexpenses rentaland ortowing Anyotherincidentalorconsequentialdamage Anyotherincidentalorconsequentialexpenses s...

Page 46: ...pliedwarrantylasts Somestatesmay notallowexclusionorlimitationofincidentalorconsequentialdamages Your Legal Rights Thesewarrantiesgiveyouspecificlegalrights Youmayalsohaveotherrightswhichvaryfromstate to state It is the responsibility of the owner to be aware of state laws which pertain to this issue in yourparticularstate These Warranties Do Not Cover Failures which are not due to a defect in mat...

Page 47: ...nsuitable attachments or parts Deteriorationfromtheelements Failuretofollow break in procedures Replacementofexpendablemaintenanceitemincluding butnotlimitedto Spark plug gaskets coolant belts Filters hoses lubricants fuses Tires see Owner s Manual Paintand ordecalsfading peeling blistering chippingorrusting Plastic body parts and panels See WarrantyTimeTable Useforthefollowingactivities shallVOID...

Page 48: ...placement parts refer to Distributors LimitedWarranties Replacement Parts DISTRIBUTORS LIMITED WARRANTY NEW MOTORCYCLE CMSI warrants to the first retail purchaser and subsequent purchasers of this vehicle that the motor cycleisfreefromdefectsinmaterialsandsworkmanshipfortheperiodstatedin WarrantyTime Table To Qualify ForThisWarranty Thevehicle mustoriginallyhavebeenpurchasedfromadealerwithintheUni...

Page 49: ... is worn to a depth of 3 32 whichever occurs first Coverage begins Original tire on motorcycle date of delivery Tire purchased as replacement date of purchase Warranty Coverage Tires distributed and sold by CMSI which are either OriginalequipmentonCMSI vehicles or Specified by CMSI for the model the tire is installed on and purchased from anAuthorized Dealerforreplacementuse Toqualifyforthiswarran...

Page 50: ...ation To practice proper tire care and prudent motorcycle operation You must maintain tire inflation pressureandloadinaccordancewithinformationinthemanual thetireinformationlabelonthe motorcycle andrestrictionsmoldedintothetiresidewalls Thereplacementofadefective tire under this warranty must be made by anAuthorized CMSI Inc Dealer Replacement Charges up to 50 tread wear Tire No charge for a new d...

Page 51: ...ch as impact breaks punctures cuts or snags Tiresrenderedunserviceablebyrunningwhileflat spinning improperinflation overloading misalignment impropermountingduringreplacementofafterrepair orinstallationon unsuitablerims Tires rendered unserviceable due to abuse or misuse such as towing a trailer Tube typetiresfittedwithoutinnertubes Tireswhichhavebeenrepaired Tireswhosesidewallshavebeenmodifiedbyt...

Page 52: ...urchased from anAuthorized CMSI Dealer Must have been used in an application for which it was designed Warranty Coverage CMSI Inc will repair or replace at its option any genuine CMSI part that is defective in materialorworkmanshipundernormaluse Proof of date of purchase is required Parts installed by anAuthorized CMSI Dealer Parts Labor No charge Parts not installed by anAuthorized CMSI Dealer Pa...

Page 53: ...diatelyinformtheNationalHighwayTrafficSafetyAdministration NHTSA inadditiontonotifyingCMSIInc If NHTSAreceivessimilarcomplaints itmayopenaninvestigation andifitfindsthatasafety defect exists in a group of vehicles it may order a recall and remedy campaign For this reason it is very important for you to notify CMSI of any change of address or ownership NHTSA cannot becomeinvolvedinindividualproblem...

Page 54: ...gencyatthetimeofmanufactureandthatitisfreefromdefectsinmaterialsand workmanshipwhichcausethemotorcyclenottomeetUSEnvironmentalProtectionAgencyStan dardswithinthefollowing If an emission related part on your motorcycle is defective the part will be repaired or replaced by CMSI This is your emission control system DEFECTSWARRANTY The warranty period shall begin on the date the motorcycle is delivere...

Page 55: ... use or other consequentialdamages 4 Any motorcycle on which the odometer mileage has been changed so that themileagecannotbedetermined RECOMMENDATIONS FOR REQUIRED MAINTENANCE IT IS RECOMMENDED THATANYEMISSION SYSTEM MAINTENANCE BE PER FORMED BYANAUTHORIZED CMSI DEALER USING GENUINE CMSI REPLACE MENT PARTS THE MAINTENANCE REPLACEMENT OR REPAIR OF THE EMISSION CONTROLSYSTEM MAYBE PERFORMED BYANYOT...

Page 56: ...anti smog standards CMSI must warrant the emission control system on your motorcycle for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your motorcycle Youremissioncontrolsystemmayincludepartssuchas thecarburetororfuelinjectionsystem catalytic converter and engine computer Also included may be hoses belts connectors an other emission relatedass...

Page 57: ...ledmaintenance You are responsible for presenting your motorcycle to a CMSI dealer as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days As the motorcycle owner you should be aware that CMSI may deny your warranty coverage if your motorcycle or a part has failed due to abuse neglect impropermaintenanceorunapprovedmodifications Ify...

Page 58: ...materialandworkmanshipwhichcausesuchmotorcycletofailto conformwithapplicableregulationsoftheUnitedStatesEnvironmentalProtection Agency or the CaliforniaAir Resources Board for a period of use SeeWarranty Cover ageTable on page 4 of warranty section I COVERAGE Warranty defects shall be remedied during customary business hours at anyauthorizedCMSIdealerlocatedwithintheUnitedStatesofAmericaincomplian...

Page 59: ...nmodelsmaynotcontainall ofthesepartsandcertainmodelsmaycontainfunctionallyequivalentparts IntheStateofCaliforniaonly EmissionControlSystememergencyrepairs asprovidedforin the CaliforniaAdministrative Code may be performed by other than an authorized CMSI dealer An emergency situation occurs when an authorized CMSI dealeris not reasonably available a part is not available within 30 days or a repair...

Page 60: ...rlyinstalled 4 use of replacement parts or accessories not conforming to CMSI Inc specificationswhichadverselyaffectperformance and or 5 useincompetitiveracingorrelatedevents B Inspections replacement of parts and other services and adjustments required for requiredmaintenance C Any motorcycle on which the odometer mileage has been changed so that actual mileagecannotbereadilydetermined III LIMITE...

Page 61: ... WITH THE SALE OR USE OF OR INABILITY TO USE THE CMSI MOTORCYCLE FORANY PURPOSE SOME STATES DO NOTALLOWTHE EXCLUSION OR LIMITATION OFANYINCIDENTAL OR CONSEQUENTIALDAMAGES SOTHEABOVE LIMITATIONS MAY NOTAPPLYTOYOU B Noexpressemissioncontrolsystemwarrantyisgivebycmsiexceptasspecifically setforthherein Anyemissioncontrolsystemwarrantyimpliedbylaw includingany warrantyofmerchantabilityorfitnessforapart...

Page 62: ...ED MOTORCYCLE WARRANTY VI ADDITIONALINFORMATION Any replacement part that is equivalent in perfor mance and durability may be used in the performance of any maintenance or repairs However CMSI is not liable for these parts The owner is responsible for the performance of all required maintenance Anyindividualorserviceestablishmentmayperformsuchmaintenance The warranty period begins on the date the ...

Page 63: ...WarrantyRev2006 2 8146 304thAve SE Preston WA 98050 www cmsiinc com ...

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