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FloppyFlex User Manual Version 2.0 - 22 August 2022

 

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STEP 3 

 Insertion Spreader 

Grab the assembly end and face it towards 
you so that you can inspect the cross-section 
of internal components.  

Locate the flexible PCB and gently insert the 
spreader behind the copper belt. If done 
correctly, the insertion spreader should be in 
the gap created between the PCB and the 
PVC insulation strip. 

Insert the spreader not more than 10 mm or 
about ½ in and move up and down 3-5 times 
to widen the cavity. 

Warning

: Proper insertion placement is 

extremely important. Inserting the spreader 
into the front side of the PCB may  damage 
LEDs and other components. 

 

 

 

 

 

STEP 4 

 Install the Connector 

Each connector is imprinted with 01 or 02 
label on the body to help identify the style.  

Each cut mark of FloppyFlex will indicate if 
the assembly end is either side 01 or 02. Look 
for this label on the edge of the assembly end 
and match the number with the appropriate 
connector style. 

Once you have located the correct connector, 
gently insert the pins of the connector into the 
gap created by the insertion spreader. 
Maintain a straight alignment and do not 
force the connector into place. 

The connector is correctly seated when the 
silicone gasket is in contact and compressed 
by the assembly end of the FloppyFlex. 

When installing an EZ connect Power Feed, 
The FloppyFlex assembly is  now  safe to 
connect to power and/or drivers to test 
connection. Make sure to disconnect power 
before continuing to next steps. 

Warning

:  Gentle pressure is all that should 

be required to install connector. If you are 
experiencing abnormal resistance, it is 
possible that connector pins are splitting 
around the PCB or may be installed 
incorrectly on the front side of PCB. 

If this occurs, simply remove the connector, 
inspect for any damage, and repeat Step 3 to 
reopen the cavity. 

 

Summary of Contents for FloppyFlex

Page 1: ...USER MANUAL TMB 24 7 Technical Support US Canada 1 818 794 1286 Toll Free 1 877 862 3833 877 TMB DUDE UK 44 0 20 8574 9739 Toll Free 0800 652 5418 e mail techsupport tmb com...

Page 2: ...modification or distribution of this document for any other purposes without express written consent Specifications are subject to change without notice The information in this document supersedes al...

Page 3: ...MINI 120 PROFILE FTB GENERAL SPECIFICATIONS 10 MINI 120 PROFILE STS GENERAL SPECIFICATIONS 10 CARE AND HANDLING 11 CUTTING FLOPPYFLEX 14 MINI TOOL KIT 14 CUTTING MARKS 14 TERMINATING FLOPPYFLEX 16 SI...

Page 4: ...y for any labor expended or materials used to replace and or repair the Product without TMB s prior written authorization Any repair of the Product in the field and any associated labor charges must b...

Page 5: ...bend options IP68 Rated configurations available by special order FloppyFlex Easy to use and install Wide range of accessories for joining terminating mounting and powering Available in RGB White 2100...

Page 6: ...2x2 Line side MLV Dimming with compatible transformer Silicone Red Amber 125 mm 4 92 in 9 LEDs 24 VDC 40 to 60 C 40 to 140 F 2 wire DMX via FloppyDrive 2x2 Line side MLV Dimming with compatible transf...

Page 7: ...ne Red Amber 125 mm 4 92 in 9 LEDs 24 VDC 40 to 60 C 40 to 140 F 2 wire DMX via FloppyDrive 2x2 Line side MLV Dimming with compatible transformer Green Blue 83 34 mm 3 28 in 6 LEDs 24 VDC 40 to 55 C 4...

Page 8: ...2 wire DMX via FloppyDrive 2x2 Line side MLV Dimming with compatible transformer Silicone Red Amber 125 mm 4 92 in 9 LEDs 24 VDC 40 to 60 C 40 to 140 F 2 wire DMX via FloppyDrive 2x2 Line side MLV Di...

Page 9: ...2 wire DMX via FloppyDrive 2x2 Line side MLV Dimming with compatible transformer Nichia LED 2500K 2700K 3000K 3500K 4000K 4500K 5000K 5700K 100 mm 3 94 in 6 LEDs 24 VDC 20 to 45 C 4 to 113 F 2 wire D...

Page 10: ...4 92 in 9 LEDs 24 VDC 40 to 60 C 40 to 140 F 2 wire DMX via FloppyDrive 2x2 Line side MLV Dimming with compatible transformer MINI 120 PROFILE STS GENERAL SPECIFICATIONS Category Housing Color Option...

Page 11: ...on allows vertical bending along the lens surface forming the convex or concave arc of a circle Avoid continuous rolling and un rolling whenever possible If you are using FloppyFlex in a temporary ins...

Page 12: ...r vehicle Do Not walk or step on FloppyFlex Excessive stress on the body or connectors of FloppyFlex can result in detachment or damage to the internal PCB or LEDs Install FloppyFlex in the appropriat...

Page 13: ...rough length measurements for installation and mounting points In these cases we encourage specifying bulk lengths of unterminated FloppyFlex and an assortment of our our EZ Connect system components...

Page 14: ...ed for FloppyFlex Mini profile We highly recommend using the Mini Tool Kit for optimal results and reduced risk of damage to the product CUTTING MARKS FloppyFlex contains an inner flexible PCB which i...

Page 15: ...owards the back of the cutter jaws so that the illumination side is the furthest away from the blade Line up the FloppyFlex cut mark with the blade s path to ensure a straight and safe cut If necessar...

Page 16: ...nal input on side 01 EZ CONNECT SYSTEM EZ Connect components are used to terminate a raw cutting of FloppyFlex Connector pins are inserted into side 01 or 02 and directly contact the copper leads of t...

Page 17: ...strip and create a pocket for the connector input This allows easy access to the copper conductors of the flexible PCB and ensures proper connectivity between the conductors and connector pins Placem...

Page 18: ...oppyFlex cut to desired length Side 01 EZ Connect Power Feed Side 02 EZ Connect End Cap Insertion Spreader Each EZ Connect option has a set of common components all of which are necessary to install c...

Page 19: ...y end is either side 01 or 02 Look for this label on the edge of the assembly end and match the number with the appropriate connector style Once you have located the correct connector gently insert th...

Page 20: ...fingers to squeeze the plate wings onto the FloppyFlex until they successfully bite into the housing Warning Improper alignment may result in the IP67 rating being compromised Water ingress failure d...

Page 21: ...st step is to install the Plastic Snap Cover in its final position If all other components are correctly installed the Snap Cover should easily slide over the completed assembly with minimal pressure...

Page 22: ...le for any indoor or outdoor surface mount application Profiles also come with pre drilled screw holes for easy mounting Self Locking Aluminum Profile V3 Compatible with Large Small Flat and Mini Flop...

Page 23: ...0 22 August 2022 23 Self Locking Aluminum Profile V3 FloppyFlex Flat Recessed Self Locking Aluminum Profile V3 FloppyFlex Flat Self Locking Aluminum Profile V3 FloppyFlex Mini Recessed Self Locking Al...

Page 24: ...allows two way horizontal bending and enables shape memory Includes elastic serrated grip tape to hold FloppyFlex firmly in place Available in 05m and 1m lengths user cuttable to custom sizes Flexible...

Page 25: ...crewdrivers o Phillips for installing profile mounting screws o Straight for removing FloppyFlex from profiles Electric Drill o Drill bits for pre drilling pilot holes in various materials to accept m...

Page 26: ...rt 20mm segments of profile that are strategically installed to control the FloppyFlex and achieve a desired shape For seamless curved designs the Flexible Self Locking Aluminum Profile is ideal Profi...

Page 27: ...Profile Sections Installing longer FloppyFlex assemblies sometimes requires multiple sections of profile installed end to end or at various angles to achieve shapes Follow these guidelines o When two...

Page 28: ...sure to plan where the power feed input will begin and determine any cable management considerations o Step 2 Position the profile so that the input connector of the FloppyFlex assembly is at least 1...

Page 29: ...o another Warning Never press FloppyFlex from both sides simultaneously to meet in the middle This can result in bubbling and can damage the inner PCB and LED components o Always keep the angle of ins...

Page 30: ...oppyFlex from profile follow these guidelines o Move the screwdriver upwards to release the FloppyFlex from the serrated gripping tape o Slowly remove FloppyFlex by hand from one direction making sure...

Page 31: ...sure there are no rough or jagged edges Do I need multiple people on installation Yes depending on the length of product you are working with With lengths more than 2 meters an additional person will...

Page 32: ...easier to do custom molded assemblies or terminate myself with EZ Connect Custom Molded assemblies are great for projects where precise dimensions are specified and will be followed exactly These asse...

Page 33: ...m 300m 30W 12m 30m 45m 80m 130m 200m 40W 8m 22m 35m 60m 95m 140m 50W 6m 18m 28m 48m 75m 105m 60W 5m 15m 22m 36m 60m 88m 70W 12m 18m 30m 50m 72m 80W 10m 14m 24m 40m 58m 90W 7m 10m 18m 30m 45m 100W 5m 7...

Page 34: ...MA prior to shipping the unit Be prepared to provide the model number serial number and a brief description of the cause for the return Be sure to properly pack the unit any shipping damage resulting...

Page 35: ...418 techsupport tmb com LOS ANGELES 1 818 899 8818 LONDON 44 0 20 8574 9700 NEW YORK 1 201 896 8600 BEIJING 86 10 8492 1587 CANADA 1 519 538 0888 A full service company providing technical support cus...

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