TMAX Digital E-BOARD PST01-0210 Installation Manual Download Page 1

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JEEP WRANGLER POWER BOARD

JEEP WRANGLER

POWER BOARD

INSTALLATION

GUIDE

INSTALLATION TIME

Product Number

：

PST01-0210/PST01-0230

APPLICATION

：

2012-UP

Tools Required

：

①

5mm Hex Key Wrench (Allen Wrench)

②

13mm Socket Spanner

www.tmax.biz

③

18mm Socket Spanner

④

Vinyl Tape

⑤

Wire Stripper/Cutter

⑥

Scissors

⑦

Electric Hand Drill

⑧

10 Drilling Bit

Summary of Contents for E-BOARD PST01-0210

Page 1: ...D INSTALLATION GUIDE INSTALLATION TIME Product Number PST01 0210 PST01 0230 APPLICATION 2012 UP Tools Required 5mm Hex Key Wrench Allen Wrench 13mm Socket Spanner www tmax biz q p 18mm Socket Spanner...

Page 2: ...Packing List 03 Mechanical Installation 08 Electrical Installation 16 Maintenance 25 Warranty Card 27 The product is developed and produced by T MAX and the related patents are blow Patents US8 469 38...

Page 3: ...ling dimension 273mm Vertical height difference between the edge of power b d d th hi l d hil b d t di board and the vehicle door while board extending Both dimensions of forward and falling are theor...

Page 4: ...ard Assembly JP4 2 6124101 2 Board Assembly JP4 2 6124101 2 Front Motor Linkage Left 1 6124100 1LF Front Motor Linkage Right 1 6124100 1RF Rear Motor Linkage Left 4D 1 6124101 1LB Rear Motor Linkage R...

Page 5: ...Protective Plate Left JP L 1 6124100 0 2L Motor Protective Plate Right JP R 1 6124100 0 2R Larger Washer Grade A 2 GB T96 1 2002 12 Flat Washer 3 GB T95 1985 8 Spring Washer 15 GB T93 1987 8 Larger t...

Page 6: ...00 M6 25 Hexagon Head Bolt 8 GB T5781 86 M8 20 Hexagon Head Bolt 3 GB T5781 86 M8 25 Hexagon Head Bolt 4 GB T5781 86 M8 35 Hexagon Head Bolt 2 GB T5783 2000 M12 35 M12 Tension Block 2 6124110 0 4 Moun...

Page 7: ...et of Controller 1 21 22 23 Hexagon Flange Bolt 1 QC T340 1999 M8 25 Iron Wire Tie 3 4 5 300 Wire Tie 25 GB T22344 2008 5 300 20A Fuse 2 25 24 Wired Magnetic Induction Module 2 Magnet 26 06 GB T22344...

Page 8: ...mp Plug Four Motor Plug Four p p g p controller assembly Controller Assembly 10 1 6110100 4 4 LED Lamp Plug Four Motor Plug Four 27 Four core waterproof plug Brown Whit Four core waterproof male plug...

Page 9: ...on Mechanical Installation Front Motor Linkage Front Motor Linkage Right JP RF Rear Motor Linkage Right JP4 RB Front Motor Linkage Left JP LF Rear Motor Linkage Left JP4 LB Graph of Motor Linkage 08 G...

Page 10: ...ANGLER 1 Mounting plate installation 2 Tighten bolt for mounting plate 3 Tighten bolt for linkage 4 Board installation Step 1 Screw the stud bolt A Stud Bolt A Step 1 Screw the stud bolt A 22 09 www t...

Page 11: ...motor linkage Step 3 As shown in the picture drill a new hole on the side skirt based on the original hole Dia of new hole is 6 5mm 8 5mm Please Original hole as the base New drilling hole as the base...

Page 12: ...her 8 Larger Washer Grade A M8 35 Hexagon Head Bolt g Step 5 As shown in the picture pull the board base with 30N force to ensure that the hole in the mounting surface is corresponding to the hole Boa...

Page 13: ...Washer Grade A 8 Spring Washer M8 25 Hexagon Head Bolt Step 8 As shown in the picture screw hexagon head bolt with 8 Larger Washer Grade A Board base g surface of motor linkage Step 9 As shown in the...

Page 14: ...Step 11 As shown in the picture tighten the hexagon head bolt Tighten Torque 23Nm Socket Cap Screw Step 12 As shown in the picture tighten socket cap screw to connect board and motor linkage Tighten T...

Page 15: ...Bolt Step 13 As shown in the picture put in M12 tensioning block Step 14 Install motor protective plate JP L according to above picture Screw hexagon head bolt with spring washer and flat washer grade...

Page 16: ...JEEP WRANGLER Status of Power Board Get Back 15 www tmax biz...

Page 17: ...ion wires to the pointed positions 5 Insert back the fuse and sort out the wires Battery 3 Connect motor wire and LED lamp wire 2 Connect the control wire and arrange all function wires to the pointed...

Page 18: ...g Step 2 Install the mounting bracket of controller then screw the hexagon flange bolt and tighten it Tighten torque is 30Nm Step 3 Set the controller shown controller shown as in the picture and tie...

Page 19: ...ire Arrange the motor connection wire along the beam as shown in the picture the motor wire plug extends to motors of linkage At least adjust the wire harness to make sure it is tidy d b if l and beau...

Page 20: ...ull the brown signal wire into the vehicle through the rubber grommet of chassis on the right side Then the white signal wire extends to the left side of the vehicle under the 19 through the rubber gr...

Page 21: ...above part as shown above connect the brown signal wire to female insulated terminal A loosen the earthing stud D ensure there is no oil paint interface of stud and B pillar connect fork type terminal...

Page 22: ...JEEP WRANGLER Step 7 Sort out the wire harness and close the panels The installation of white signal wire on the left side is same with the right side 21 g g www tmax biz...

Page 23: ...ep 9 Installation of motor wire Connect the t f t ti i ith t l connector of motor connection wire with control input wire and arrange the wire harness along with the vehicle beam At the same time noti...

Page 24: ...Pull signal wire and power board switch into the vehicle Step 10 Check out the power board switch of controller to make sure it is off Insert back the fuse arrange the wire harness in order Check if a...

Page 25: ...board then the power board will automatically get back and stop working to avoid any impact when use the vehicle II Power board switch using method 1 Press power board switch button to set 0 and the p...

Page 26: ...f the fuse burns out The power board couldn t work normally when Electrical Malfunction Fault connection of motor cable recheck if all plugs are connected well Fault connection of door signal cable re...

Page 27: ...AX Hangzhou Technology Co Ltd II Situations below will not offer free warranty y 1 No warranty certificate 2 Fault caused by customer s misusing or Incorrect installation 3 Fault caused by none profes...

Page 28: ...could be fixed finally and checked regularly 11 How to exclude unexpected failures of power board The board couldn t activate when doors open and close Electrical fault the connection point and line f...

Page 29: ...Produced by T MAX HANGZHOU TECHNOLOGY CO LTD www tmax biz...

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