172-65483MA-03(JH3S-X / JH5SL-X) 31 Jul 2017
15
Troubleshooting
NEVER apply direct heat to the float. The float may explode due to
increased internal pressure, causing accidents leading to serious injury
or damage to property and equipment.
WARNING
When disassembling or removing the product, wait until the internal
pressure equals atmospheric pressure and the surface of the product
has cooled to room temperature. Disassembling or removing the
product when it is hot or under pressure may lead to discharge of fluids,
causing burns, other injuries or damage.
CAUTION
If the product fails to operate properly, use the following table to locate the cause
and remedy.
Problem
Cause
Remedy
No condensate
is discharged
(blocked) or
discharge is
poor
The float is damaged or filled with
condensate
Replace with a new float
The orifice opening, screen or piping are
clogged with rust and scale
Clean parts
The X-element is scratched or damaged
Replace with a new X-element
Steam locking has occurred
Perform a bypass blowdown or
close the trap inlet valve and
allow the trap to cool
The trap operating pressure exceeds the
maximum specified pressure, or there is
insufficient pressure differential between
the trap inlet and outlet
Compare specifications and
actual operating conditions
Steam is
discharged or
leaks from the
outlet
(blowing)
(steam leakage)
Build-up on the seating surface of the
orifice or rust and scale build-up beneath
the float
Clean parts
Scratches on the orifice
Replace with a new orifice
The float is misshapen or has surface
build-up
Clean or replace with a new float
Improper installation orientation
Correct the installation
Trap vibration
Lengthen the inlet piping and
fasten it securely
The X-element air vent valve seating
and/or air vent valve seat have a build-up
or are scratched
Clean or replace with a new
X-element / air vent valve seat
Steam is leaking
from a place
other than the
outlet
Gasket deterioration or damage
Replace with new gasket(s)
Improper tightening torques were used
Tighten to the proper torque
Float frequently
becomes
damaged
Water hammer has occurred
Study and correct the piping
NOTE: When replacing parts with new, use the parts list for reference, and replace with parts
from the Maintenance Kit, Repair Kit, etc. Please note that replacement parts are only
available as part of a replacement parts kit.