TLV DC5A Instruction Manual Download Page 6 | Manualshive

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172-65205MA-04 (DC5A) 6 Oct 2021

5

Configuration

NO.

Name

NO.

Name

1

Body

10

Float

2

Separator Body

11

Guide Pin

3

Trap Cover

12

Body Gasket

4

Float Cover

13

Wave Spring

5

Separator

14

Screen

6

Trap Valve Seat

15

Trap Cover Bolt

7

Valve Seat Gasket

16

Lower Plug

8

Bushing

17

Nameplate

9

Trap Cover Gasket

18

Upper Plug (Option)

Separator

Outlet

Air Trap

Outlet

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Summary of Contents for DC5A

Page 1: ...172 65205MA 04 DC5A 6 October 2021 Cyclone Separator Trap for Air DC5A Copyright 2021 by TLV CO LTD All rights reserved ...

Page 2: ...ure of using the separator trap properly This cyclone separator trap features a built in free float air trap and uses centrifugal force to separate condensate from air It is also available in a mesh demister model for use where the removal of fine mist is required Consult TLV for details on this model The combination of separator and built in trap makes this product suitable for use in locations w...

Page 3: ...h or serious injury Indicates that there is a potential threat of death or serious injury Indicates that there is a possibility of injury or equipment product damage DO NOT use for toxic flammable or otherwise hazardous fluids This product is a separator trap for air that separates and discharges condensate from air piping systems Use only for air and or air condensate This product is for intended...

Page 4: ...omponents when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Do not use excessive force when connecting threaded pipes to the product Over tightening may cause breakage leading to fluid discharge which may cause burns or other i...

Page 5: ...s Local regulations may restrict the use of this product to below the conditions quoted CAUTION DO NOT use this product in excess of the maximum operating pressure differential such use could make discharge impossible blocked CAUTION Use only under conditions in which no freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injury CAUTION Re...

Page 6: ...t 2 Separator Body 11 Guide Pin 3 Trap Cover 12 Body Gasket 4 Float Cover 13 Wave Spring 5 Separator 14 Screen 6 Trap Valve Seat 15 Trap Cover Bolt 7 Valve Seat Gasket 16 Lower Plug 8 Bushing 17 Nameplate 9 Trap Cover Gasket 18 Upper Plug Option Separator Outlet Air Trap Outlet ...

Page 7: ...jury CAUTION Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the product blow out the inlet piping to remove any piping scraps dirt and oil Close the inlet valve after blowdown 3 Install the product at the point on...

Page 8: ...y by trained maintenance personnel Check to see if air is flowing from the separator outlet Check all flow meters and check the differential pressure If there is insufficient flow or differential pressure is too large disassemble and check for clogging of the screen If the product should fail it may cause damage to piping and equipment resulting in faulty or low quality products or losses due to a...

Page 9: ...trap cover and reattach Trap Cover Gasket Remove the gasket and clean sealing surfaces Replace with a new gasket Removing Reinserting Parts inside the Trap Cover Part During Disassembly During Reassembly Float Cover Remove by lifting up and off Place it into position Float Remove being careful not to scratch the polished surface Insert being careful not to scratch the polished surface Trap Valve S...

Page 10: ...tightening torques and tighten to the proper torque Upper Plug For blow screen area Remove with a socket wrench Consult the table of tightening torques and tighten to the proper torque Optional Exploded View Body Screen Separator Trap Cover Gasket Lower Plug Body Bolt Guide Pin Trap Valve Seat Float Float Cover Separator Body Wave Spring Guide Pin Upper Plug Option Valve Seat Gasket Trap Cover Bol...

Page 11: ...d remedy Problem Cause Remedy No condensate is discharged blocked or discharge is poor The float is damaged or filled with condensate Replace with a new float The trap valve seat port screen or piping is clogged with rust or scale Clean parts The trap operating pressure exceeds the maximum specified pressure or there is insufficient pressure differential between the trap inlet and outlet Compare s...

Page 12: ...yond the control of TLV TII or TLV group companies or 6 improper storage maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted industry practices or 8 use for a purpose or in a manner for which the Products were not intended or 9 use of the Products in a manner inconsistent with the Specifications or 10 use of the Product...

Page 13: ...ASSEMBLY AND SHIPMENT OF THE DEFECTIVE PRODUCT INJURY TO OTHER PROPERTY DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL LOSSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY...

Page 14: ...d Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao Bao Road Shanghai China 200233 Tel Fax 86 0 21 6482 8622 86 0 21 6482 8623 No 16 Jalan MJ14 Taman Industri Meranti Jaya 47120 Puchong Selangor Malaysia Tel Fax 60 3 8065 2928 60 3 8065 2923 252 94 K L 17th F...

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