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172-65218MA-04 (DC3A-H) 7 October 2021

Cyclone Separator Trap (for Air)

DC3A-H

Copyright © 2021 by TLV CO., LTD.

All rights reserved

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Summary of Contents for DC3A-H

Page 1: ...172 65218MA 04 DC3A H 7 October 2021 Cyclone Separator Trap for Air DC3A H Copyright 2021 by TLV CO LTD All rights reserved ...

Page 2: ...ual carefully before use and follow the instructions to be sure of using the product properly This cyclone separator trap features a built in free float air trap and uses centrifugal force to separate condensate from air The combination of separator and built in trap makes this product suitable for use in locations where a separator would be installed together with a trap If detailed instructions ...

Page 3: ...th or serious injury Indicates that there is a potential threat of death or serious injury Indicates that there is a possibility of injury or equipment product damage DO NOT use for toxic flammable or otherwise hazardous fluids This product is a separator trap for air that separates and discharges condensate from air piping systems Use only for air and or air condensate This product is for intende...

Page 4: ...sembling or removing the product when it is hot or under pressure may lead to discharge of fluids causing burns other injuries or damage Be sure to use only the recommended components when repairing the product and NEVER attempt to modify the product in any way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of ...

Page 5: ...ions may restrict the use of this product to below the conditions quoted DO NOT use the product in excess of the maximum operating pressure differential such use could make discharge impossible blocked Use only under conditions in which no freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injury Refer to the product nameplate for detaile...

Page 6: ...4 Trap Cover 5 Body Gasket 6 Wave Spring 7 Body Bolt 8 Float Cover 9 Trap Valve Seat 10 Valve Seat Gasket 11 Trap Cover Nut 12 Trap Cover Bolt 13 Screen 14 Float 15 Float Cover Bolt 16 Spring Washer 17 Trap Cover Gasket 18 Baffle Bolt 19 Baffle Nut 20 Guide Pin 21 Body Nut 22 Baffle 23 Nameplate A Separator Outlet B Air Trap Outlet ...

Page 7: ...ding to fluid discharge which may cause burns or other injury Installation inspection maintenance repairs disassembly adjustment and valve opening closing should be carried out only by trained maintenance personnel 1 Before installation be sure to remove all protective seals 2 Before installing the product blow out the inlet piping to remove any piping scraps dirt and oil Close the inlet valve aft...

Page 8: ...ained maintenance personnel Check to see if air is flowing from the separator outlet Check all flow meters and check the differential pressure If there is insufficient flow or differential pressure is too large disassemble and check for clogging of the screen If the product should fail it may cause damage to piping and equipment resulting in faulty or low quality products or losses due to air leak...

Page 9: ...e the trap cover by pulling it down being careful not to scratch the seating surface Make sure there are no pieces of the old gasket left on the sealing surfaces of the separator body and trap cover align the guide pin on the separator body with the guide pin hole on the trap cover and reattach Trap Cover Gasket 17 Remove the gasket and clean sealing surfaces Replace with a new gasket Removing Rei...

Page 10: ...rom its groove Insert into the groove Screen 13 15 50 mm 1 2 2 in Remove being careful not to bend Place on top of the separator being careful not to bend Body Gasket 5 Remove being careful not to scratch the sealing surfaces Replace with a new gasket Table of Tightening Torques Part Size Torque Distance Across Flats mm in N m lbf ft mm in Body Nut 21 15 40 11 2 11 2 160 115 24 15 16 50 2 180 130 ...

Page 11: ...eparator 13 Screen 3 Separator Body 14 Float 4 Trap Cover 15 Float Cover Bolt 5 Body Gasket 16 Spring Washer 6 Wave Spring 17 Trap Cover Gasket 7 Body Bolt 18 Baffle Bolt 8 Float Cover 19 Baffle Nut 9 Trap Valve Seat 20 Guide Pin 10 Valve Seat Gasket 21 Body Nut 11 Trap Cover Nut 22 Baffle 1 65 80 mm 21 2 3 in 2 100 mm 4 in 3 Cannot be removed ...

Page 12: ... pressure or there is insufficient pressure differential between the trap inlet and outlet Compare specifications and actual operating conditions Air is discharged or leaks from the trap outlet blowing air leakage Rust and scale have accumulated around the trap valve seat or beneath the float Clean parts The trap valve seat is damaged Replace with a new trap valve seat The float is deformed or coa...

Page 13: ... group companies or 6 improper storage maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted industry practices or 8 use for a purpose or in a manner for which the Products were not intended or 9 use of the Products in a manner inconsistent with the Specifications or 10 use of the Products with Hazardous Fluids fluids oth...

Page 14: ...TIVE PRODUCT INJURY TO OTHER PROPERTY DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL LOSSES WHERE DUE TO OPERATION OF LAW CONSEQUENTIAL AND INCIDENTAL DAMAGES UNDER THIS WARRANTY UNDER ANY OTHER EXPRESS WARRANTY NOT NEGATED HEREBY OR UNDER ANY IMPLIED WARRANTY NOT NEGATED HEREBY INCLUDING THE IMPLIED WARRANTIES ...

Page 15: ...ad Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao Bao Road Shanghai China 200233 Tel Fax 86 0 21 6482 8622 86 0 21 6482 8623 No 16 Jalan MJ14 Taman Industri Meranti Jaya 47120 Puchong Selangor Malaysia Tel Fax 60 3 8065 2928 60 3 8065 2923 252 94 K L 17th ...

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