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172-65143M-04 (BB1N·BBF1N)   7 Oct 2021

 

Disassembly/Reassembly 

 

 

When disassembling or removing the product, wait until the internal 

pressure equals atmospheric pressure and the surface of the product 

has cooled to room temperature. Disassembling or removing the 

product when it is hot or under pressure may lead to discharge of fluids, 

causing burns, other injuries or damage.

 

CAUTION 

 

 

Be sure to use only the recommended components when repairing the 

product, and NEVER attempt to modify the product in any way. Failure to 

observe these precautions may result in damage to the product or burns 

or other injury due to malfunction or the discharge of fluids.

 

CAUTION 

 

 

Do not use excessive force when connecting threaded pipes to the 

product. Over-tightening may cause breakage leading to fluid 

discharge, which may cause burns or other injury.

 

CAUTION 

 

Use the following procedures to remove components.  Use the same procedures in 
reverse to reassemble.   
(Installation, inspection, maintenance, repairs, disassembly, adjustment and valve 
opening/closing should be carried out only by trained maintenance personnel.) 

Detaching/Reattaching the Handle and Valve Units 

Part 

During Disassembly 

During Reassembly 

During Inspections 

Handle Bolt 

Remove with a hex key 

Coat threaded portions with 
anti-seize, and tighten to 
the proper torque 

 
 

— 

Bushing 

Remove the bushing 

Reinsert the bushing 

— 

Belleville 
Washer 

Remove the Belleville 
washer 

Reinsert the Belleville 
washer 

— 

Handle 

Remove the handle 

Reattach the handle 

Check for damage, or 
deformation, particularly 
the area in contact with 
the spindle 

(1 N·m 

 10 kg·cm)

 

 

 

 

Summary of Contents for BB1N

Page 1: ...172 65143M 04 BB1N BBF1N 7 October 2021 Ball Butterfly Valve BB1N BBF1N Copyright 2021 by TLV CO LTD All rights reserved...

Page 2: ...ng is out of the ordinary Also be sure to read this manual carefully before use and follow the instructions to be sure of using the product properly The TLV ball butterfly valve offers a combination o...

Page 3: ...e is a potential threat of death or serious injury Indicates that there is a possibility of injury or equipment product damage DO NOT use for toxic flammable or otherwise hazardous fluids Use only for...

Page 4: ...to the product Over tightening may cause breakage leading to fluid discharge which may cause burns or other injury Use only under conditions in which no freeze up will occur Freezing may damage the pr...

Page 5: ...o freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injury CAUTION Model BB1N BBF1N Connection Screwed Flanged Size mm 15 20 25 32 40 50 Ma...

Page 6: ...8 Bushing 16 Gasket 2S Inlet Union 9 Gasket 17 Stem Packing 2F Flange 10 Valve Shaft 18 Seal 3 Ball 11 Spindle 19 Guide Bushing 4 Valve Seat 12 Holder 20 Holder Screw 5 Washer 13 Washer 21 Flange Bolt...

Page 7: ...conditions in which no freeze up will occur Freezing may damage the product leading to fluid discharge which may cause burns or other injury CAUTION Do not use excessive force when connecting threade...

Page 8: ...lity and operation conditions will allow for prolonged use of the product For instructions on valve seat replacement see the Disassembly Reassembly section Additional Tightening of the Valve Unit Glan...

Page 9: ...connecting threaded pipes to the product Over tightening may cause breakage leading to fluid discharge which may cause burns or other injury CAUTION Use the following procedures to remove components...

Page 10: ...lve shaft Check for wear or deformation Gland Seat Remove the gland seat Use a new part Washer Remove the washer Reinsert the washer Check for damage or deformation Belleville Washer Remove the Bellev...

Page 11: ...r stainless steel valve bodies coat the threaded portions with anti seize and tighten to the proper torque 1 N m 10 kg cm Flanged Part During Disassembly During Reassembly During Inspections Flange Bo...

Page 12: ...ville washer See the drawing below for proper orientation of the Belleville washer Check for wear or deformation Ball Remove the ball Insert the ball Check the sealing area for scratches wear etc Valv...

Page 13: ...15 25 50 17 32 50 80 27 Inlet Union 15 100 27 20 150 32 25 200 41 32 300 50 40 500 60 50 700 70 Flange Bolt 15 M8 20 13 20 M10 35 17 25 M12 50 19 32 M12 60 19 40 M16 80 24 50 M16 80 24 NOTE Coat all...

Page 14: ...172 65143M 04 BB1N BBF1N 7 Oct 2021 13 Exploded View...

Page 15: ...ed or damaged Clean or replace parts Fluid leaks from the gland section There is build up scratches or wear on the seal stem packing or gasket Apply additional tightening clean or replace parts The va...

Page 16: ...mpanies or 6 improper storage maintenance or repair or 7 operation of the Products not in accordance with instructions issued with the Products or with accepted industry practices or 8 use for a purpo...

Page 17: ...UCT INJURY TO OTHER PROPERTY DAMAGE TO BUYER S OR THE FIRST END USER S PRODUCT DAMAGE TO BUYER S OR THE FIRST END USER S PROCESSES LOSS OF USE OR OTHER COMMERCIAL LOSSES WHERE DUE TO OPERATION OF LAW...

Page 18: ...oad Nunawading Victoria 3131 Australia Tel Fax 61 0 3 9873 5610 61 0 3 9873 5010 In East Asia 36 Kaki Bukit Place 02 01 02 Singapore 416214 Tel Fax 65 6747 4600 65 6742 0345 Room 5406 No 103 Cao Bao R...

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