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14 

LIFT PROBLEM TROUBLESHOOTING GUIDE 

 

The following are suggestions to consider if you have problems with the lift.  Please call a 
Trained Lift Service Person and/or qualified electrician for further clarification and 
information. 

 

Problem 

Cause 

Solution 

 

 

 

Lift Will Not 

Raise or 

Lower 

1. Blown fuse or circuit breaker 

2. "Emergency Stop" button engaged 

3. Tripped thermal overload 

4. Incorrect voltage to motor                 

5. Bad wiring connections 

6. "UP" switch burned out 

7. Motor windings burned out 

8. Side to side synchronization has 

    exceeded maximum limits 

1. Replace fuse or reset/replace circuit breaker 

2. Release button or replace 

3. Reset thermal overload 

4. Supply correct voltage to motor 

5. Repair and insulate all connections 

6. Replace switch 

7. Replace motor 

8. Call a Trained Lift Service Person for assistance 

Lift Will Not 

Raise 

1. Air in oil or low oil level 

2. Lowering Valve leaks 

3. Motor runs backward 

4. Pump damaged 

5. Pump will not prime 

6. Relief Valve leaks 
7. Voltage to motor incorrect 

8. Lift overloaded 

 

1. Check fluid level, oil seal, bleed system  

2. Clean valve or replace 

3. Check for correct wiring 

4. Repair of replace pump 

5. Check fluid level and pick-up tube - replace pump 

6. Clean Relief Valve (replace if necessary) 
7. Supply correct voltage to motor 

8. Verify that loaded vehicle weight does not  

    exceed rated lift capacity 

Lift Will Not 

Lower 

1. Faulty lowering solenoid valve 

2. Obstruction under lift or in roller 

    tracks 

1. Replace valve 

2. Carefully remove obstruction 

Lift Will Not 

Hold 

Pressure 

1. Contamination in system 

2. Internal Cylinder leaks 

3. Lowering Valve leaks  

4. Check Valve leaks 
5. External leaks 

1. Check oil level - bleed cylinders - remove   

   contamination - replace oil seal 

2. Check fitting, replace cylinder 

3. Contaminated fluid, handle binds, clean valves  
4. Clean check valve (replace if necessary) 

5. Check all fittings and repair leaks 

Lift Going 

Up Out of 

Level 

1. Lift installed on un-level floor  

2. Linear Transducer Cables at the lift  

    have changed position relative to  

    one another 

 

1. Reinstall on level surface 

2. Adjust (rotate) one cable to match the position of  

    the opposite cable. Call a Trained Lift Service  

   Person if problem persists 

Anchors Will 

Not Stay 

Tight  

1. Holes drilled oversize 

2. Concrete floor thickness or holding 

    strength not sufficient  

1. Relocate lift using the correct bit to drill holes 

2. Break out old concrete and re-pour new  

    foundation per lift installation instruction  

Locking 

Mechanisms 

Do Not 

Engage / 

Disengage  

1. Safeties are binding 

2. Faulty air cylinder  

3. Damaged air line 

4. Safety locks do not latch properly 

5. Safety locks do not disengage 

1. Lubricate mechanism 

2. Replace air cylinder 

3. Repair/replace air line 

4. Adjust mechanisms per lift installation instructions 

5. Check air supply and air cylinder – replace if  

   required.  Reset electronic circuit by pressing  

   "Emergency Stop Button" for 15 seconds and then  

   release it.   Call a Trained Lift Service Person  

Summary of Contents for TLSS10ALORR1

Page 1: ...g or Maintaining the Lift SAVE this MANUAL and ALL INSTRUCTIONS Part Number D SLSM 10 Issue 0 13 E ective December 15 20 10 Supersedes Issue 0 12 April 15 200 9 Total Automotive Lifting Solutions Inc...

Page 2: ...vel concrete floors with a minimum of 4 inches 102mm and 3000 psi 20 7MPa concrete that has been aged a minimum of 30 days Please consult a qualified individual if any doubt exists concerning proper i...

Page 3: ...ory and Hardware Box see list below Optional Accessories included only if ordered Rolling Air Hydraulic Jacks 1 jack per box c w coiled air line Turnplates 1 turnplate per box c w retainer brackets Ac...

Page 4: ...s the right to change specifications designs or add improvements to its product line without incurring any obligation to make such changes to products sold previously IMPORTANT SAFETY INSTRUCTIONS Whe...

Page 5: ...plates and turn plates have all lock mechanisms securely in position Also insure that the lift and lift area is clear of all debris and that all oil and grease has been cleaned from runway surfaces 6...

Page 6: ...on daily with all lift operators LIFT SAFETY and LIFT MAINTENANCE MUST BE PART OF YOUR DAILY ROUTINE IMPORTANT Insure Safety Instruction Decals and Hang Card are affixed to the lift console or operato...

Page 7: ...provements may change specifications listed in this manual without notice Lift should only be installed on level concrete floors with a minimum of 4 inches 102mm and 3000 psi 20 7MPa concrete that has...

Page 8: ...for IMPORTANT DO NOT CUT THE SHIPPING STRAPS HOLDING EACH RUNWAY ASSEMBLY TOGETHER UNTIL INSTRUCTED TO DO SO step 3 page 9 1 Identify bay center line near the front and mark the floor Also mark the c...

Page 9: ...stallation process pages 14 28 Use these diagrams and parts lists together with the following written instructions Insure the lift installation complies with ANSI ALI ALIS Safety Requirements for Inst...

Page 10: ...ft 10 Press the UP button and raise the lift 18 inches from the floor Press the DOWN button and lower the lift down to the floor Check hydraulic oil level in operator console reservoir and top up if r...

Page 11: ...2 Connect the three wires in each cable as follows both Red wires to Pin 19 the White Wire from runway 1 to Pin 22 the White wire from runway 2 to Pin 21 both Black wires to Pin 20 17 Install both fro...

Page 12: ...er the lift when raising or lowering Always insure mechanical safety locks are completely engaged on both sides of the lift before proceeding under the lift or a vehicle Lift operating controls are lo...

Page 13: ...on Inspection and Maintenance ALOIM guidelines EVERY TWO YEARS Change and replace hydraulic oil in cylinders and console reservoir Lubrication Specifications where grease is required use a multi purpo...

Page 14: ...ulty lowering solenoid valve 2 Obstruction under lift or in roller tracks 1 Replace valve 2 Carefully remove obstruction Lift Will Not Hold Pressure 1 Contamination in system 2 Internal Cylinder leaks...

Page 15: ...rt reference SAVE this MANUAL and ALL INSTRUCTIONS Part Number D SLSM 10 Issue 013 E ective December 15 20 10 Supersedes Issue 0 12 April 15 200 9 Total Automotive Lifting Solutions Inc 2300 Speers Rd...

Page 16: ...re these lift diagrams and parts lists are kept in a secure place for quick reference Diagram Number Diagram Description includes Part List Page Number 1 Operator Console Locations 17 2 Main Component...

Page 17: ...17 Diagram 1 OPERATOR CONSOLE LOCATIONS...

Page 18: ...5 41140033 Main Hydraulic Cylinder 1 6 21140006 Main Cylinder Rod Weldment 1 7 41140021 Safety Locking Claw System 1 8 41140032 Top Support Slider 1 9 41140005 Deck Assembly 1 10 41140015 Wheelstop As...

Page 19: ...24 14 31140051 ID 1 5 x OD 1 75 x 1 1 8 LG BRONZE BUSHING OIL 4 15 21140026 ROLLER 1 5 DIA PIN ASSEMBLY BOTTOM TOP 4 16 3C140029 5 16 SPRING WASHER LW 0 3125 4 17 3C140035 5 16 NC x 1 BOLT 4 18 11140...

Page 20: ...er 2 2 41140011 Assist Cylinder 2 3 11140033 Main Cylinder Mounting Pin 2 4 31140013 GF 641 Hydraulic Grease Fitting 1 4 20 UNC 10 5 3C140039 1 x 3 5 L Hex Bolt 2 6 3C140031 1 2 Spring Lock Washer 4 7...

Page 21: ...Tube For 1 8 Oil Return Fitting 2 18 3C140049 Ext Clip Ring For 1 1 4 DIA Shaft 4 19 11140034 Center Hinge Pin 4 20 31140012 1 4 DIA x 2 1 2 L Spring Pin slotted SPS 0 25x2 5 4 Diagram 5 CONSOLE HYDRA...

Page 22: ...22 Diagram 5 CONSOLE HYDRAULIC CONNECTIONS...

Page 23: ...AT WASH 1 3 31140023 3 8 SWIVEL ELBOW CAMOZZI 6520 06 4 2 4 31140018 5 32 POLY TUBE FOR BREATH 1 8 ELBOW FITING 10 Long 2 5 31140021 NYLON 3 8 COILED HOSE N14 12B 3 6 31140028 3 8 BLACK POLYURETHANE T...

Page 24: ...24 Diagram 7a LOW VOLTAGE CONSOLE CONNECTIONS TOP VIEW 1 PHASE Diagram 7b LOW VOLTAGE CONSOLE CONNECTIONS TOP VIEW 3 PHASE...

Page 25: ...IFOLD 1 7 31140046 1 4 HYDRAULIC HOSE 15 LENGTH Link PUMP and MANIFOLD 1 8 61140021 HYDRAULIC DRIVE MOTOR 3HP LEESON 1 9 31140047 FLOW RETURN INLET 5 32 POLYURETHANE TUBING WITH FITTINGS 2 10 31140024...

Page 26: ...26 Diagram 8 CONSOLE COMPONENTS and CONNECTIONS...

Page 27: ...9 LEVELING PROCEDURE Example 2 leveling start point if highest point on both base frames is here 6 7 9 3 5 2 1 4 8 Example 1 leveling start point if highest point on both base frames is here 6 7 9 3...

Page 28: ...4 5 3C140048 EXT Clip Ring For 3 4 DIA Shaft 4 6 11140126 Roller 4 Diagram 10 WHEEL STOP and REAR APPROACH RAMP INSTALLATION PARTS LIST Front Wheel Stops PARTS LIST Rear Approach Ramps Item Part Numbe...

Page 29: ...29 Diagram 11 SAFETY DECAL APPLICATION LIFT SAFETY and LIFT MAINTENANCE MUST BE PART OF YOUR DAILY ROUTINE...

Page 30: ...30 The above information will assist you with purchasing grout material from a local source The grout material you purchase should meet or exceed these specifications...

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