Tiger COUGAR BOOM Mounting And Operating Instructions Download

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PARTS LISTING WITH
MOUNTING AND OPERATING
INSTRUCTIONS

JOHN DEERE 7X30

COUGAR BOOM

Tiger Corporation

3301 N. Louise Ave.

Sioux Falls, SD 57107

1-800-843-6849

1-605-336-7900

www.tiger-mowers.com

Current as of 01/17/2012

Summary of Contents for COUGAR BOOM

Page 1: ...ISTING WITH MOUNTING AND OPERATING INSTRUCTIONS JOHN DEERE 7X30 COUGAR BOOM Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers com Current as of 01 17 2012 ...

Page 2: ...he chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in this manual Observe the rules of safety and use common sense READ AND UNDERSTAND THIS MANUAL Non English speaking operators will need to GET THE MANUAL TRANSLATED as needed Warranty Information Read and understand the complete Warranty Statement found in this manual Fill out the Warranty Registration for...

Page 3: ...hooting section Tractor or Truck chassis Contact vehicle dealer If unable to correct the problem yourself contact your local Tiger Dealer after gathering Machine model _______________________ Serial number ________________________ Dealer name _________________________ Detailed information about the problem including results of troubleshooting Attention Owner Operator Dealer It is your obligation t...

Page 4: ...JD 7X30 COUGAR FORWARD ...

Page 5: ...___ 4 1 PARTS SECTION_____________________________________ 5 1 Parts Ordering Guide_______________________________ 5 2 Parts Table of Contents_______________________________ 5 3 COMMON SABER SECTION______________________________ 6 1 WARRANTY INFORMATION_____________________________ 7 1 This symbol means CAUTION YOUR SAFETY IS AT RISK When you see this symbol read and follow the associated instruct...

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Page 7: ...SAFETY SECTION Safety Section 1 1 JD 7X30 COUGAR ...

Page 8: ...e equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The symbol and signal word are intended to warn the owner operator of impending hazards and the degree of possible injury when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe p...

Page 9: ...actorflashingwarninglightsandfollowalllocaltraffic regulations SG 6 WARNING Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS SG 7 WARNING Do not modify or alter this Impleme...

Page 10: ...prevent sudden or inadvertent falling which could cause serious injury or even death SG 14 DANGER Do not operate this Equipment with hydraulic oil leaking Oil is expensive and its presence could present a hazard Do not check for leaks with your hand Use a piece of heavy paper or cardboard High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including g...

Page 11: ...you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of th...

Page 12: ...agent SG 22 DANGER KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death SG 24 DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others SG 25 DANGER Never run the tractor engine in a closed building...

Page 13: ...es debris and foreign objects If you are unable to clearly see this type of items discontinue mowing SGM 1 DANGER There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may occur...

Page 14: ...oundspeedrangeisfrom0to5mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overheadobstructions powerlines orwhendebrisand foreign objects are to be avoided SGM 7 WARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowinginreverse Mowonlyataslowgroundspeedwhereyoucansafely operat...

Page 15: ...debris being re moved and mowed again at desired final height SBM 1 DANGER Use extreme caution when raising the Mower head Stop the Blades from turning when the Mower Head is raised and passersby are within 100 yards Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blad...

Page 16: ... operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from groundorfromoverheadtrimming Stopmowingifworkersorpassersby are with in 100 yards SBM 9 DANGER Each Rear Wheel must have a minimum of 1500 pound contact with the surface to prevent lateral instability and possible tip over which could result in serious bodily injury o...

Page 17: ...tem components for blade carriers blades cutter shafts knives knife hangers rollers drive train components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Tiger mower parts for economy and ...

Page 18: ...JD 7X30 COUGAR Safety Section 1 12 SAFETY 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 00769737 MOWER DECK PART NO LOCATION ...

Page 19: ...JD 7X30 COUGAR Safety Section 1 13 SAFETY 02962764 MAIN BOOM SECONDARY BOOM MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANK PART NO LOCATION 00758194 MOWER DECK ...

Page 20: ...JD 7X30 COUGAR Safety Section 1 14 SAFETY 02967668 MOWER DECK 03200285 OUTSIDE OF CAB 02971123 HYDRAULIC TANK 22645 INSIDE OF CAB 22839 MOWER DECK PART NO LOCATION ...

Page 21: ...JD 7X30 COUGAR Safety Section 1 15 SAFETY 25387 INSIDE OF CAB 10 x 5 5 31522 MOWER DECK MAIN BOOM 18 25 x 10 31523 HYDRAULIC TANK 13 5 x 7 31513 22840 INSIDE OF CAB 24028 MOWER DECK PART NO LOCATION ...

Page 22: ...JD 7X30 COUGAR Safety Section 1 16 SAFETY 32707 HYDRAULIC TANK 27001 INSIDE OF CAB 31935 INSIDE OF CAB 42350 MOWER DECK PART NO LOCATION ...

Page 23: ...JD 7X30 COUGAR Safety Section 1 17 SAFETY 33438 MAIN BOOM 33224 MOWER DECK 32709 INSIDE OF CAB 32708 HYDRAULIC TANK PART NO LOCATION ...

Page 24: ...JD 7X30 COUGAR Safety Section 1 18 SAFETY 33743 INSIDE OF CAB 06550012 INSIDE OF CAB PART NO LOCATION ...

Page 25: ...JD 7X30 COUGAR Safety Section 1 19 SAFETY RED 42399 REFLECTIVE TAPE MOWER DECK AMBER 4240006 REFLECTIVE TAPE MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT 6T3217 MOWER DECK PART NO LOCATION ...

Page 26: ...JD 7X30 COUGAR Safety Section 1 20 SAFETY 6T3222 INSIDE OF CAB 6T3221 INSIDE OF CAB 6T3225 INSIDE OF CAB 6T3224 MOWER DECK PART NO LOCATION ...

Page 27: ...JD 7X30 COUGAR Safety Section 1 21 SAFETY 6T3234 INSIDE OF CAB 6T3236 MOWER DECK 6T3230 INSIDE OF CAB 6T3233 HYDRAULIC TANK 6T3231 INSIDE OF CAB PART NO LOCATION ...

Page 28: ...JD 7X30 COUGAR Safety Section 1 22 SAFETY 6T3237 INSIDE OF CAB 06550008 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3261 MOWER DECK 6T3249A MOWER DECK PART NO LOCATION ...

Page 29: ...JD 7X30 COUGAR Safety Section 1 23 SAFETY 34852 HYDRAULIC TANK TB1011 MOWER DECK ...

Page 30: ...ONTADHESIVEPAD 8 34297 1 REAR ADHESIVE PAD 9 6T1823 4 ZIPTIE14 LONG NOTE The manual canister can be bolted zip tied or adhered to a variety of surfaces Locate a protected area within the view of the operator Then select an installation method and attach the canister CAUTION AVOID DRILLING HOLES INTO UNKNOWN AREAS wires and other parts may be located behind these areas When adhering the canister to...

Page 31: ...he safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s ...

Page 32: ...JD 7X30 COUGAR Safety Section 1 26 SAFETY ...

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Page 47: ...his should provide Deck Rotation function such that moving remote valve lever forward will cause deck to rotate counter clockwise and moving lever aft will cause deck to rotate clockwise Note that the flow control for this tractor remote valve should be adjusted to rotate deck from the full clockwise position to the full counter clockwise position in 15 20 seconds ...

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Page 65: ...OPERATION SECTION Operation Section 3 1 JD7X30 COUGAR ...

Page 66: ... controls will increase efficiency and reduce possibility of serious injury or damage to the unit The operator should work slowly and carefully until he feels comfortable with the machine Speed and skill will be attained much easier if the necessary time is spent to familiarize yourself with the machine and its operations Since tractor makes and models vary we recommend reading and following the o...

Page 67: ...nt familiarizing yourself with the machine and its operations When you feel comfortable at controlling the position of the mower return the mower to the travel position and transport the mower to the desired mowing location NOTE Each mower head has a specific resting position for flatbed travel If mowing for the first time with a Tiger Boom Mower we recommend choosing a ditch or area relatively fl...

Page 68: ...tors seat the controls from left to right are 1 primary main boom 2 secondary boom 3 deck roll 4 boom swivel swing knuckle boom and 5 boom safety shield Lever 4 is set up to be used for both the swivel function and the knuckle function When using the knuckle stop any movement of the boom Then push the button on the end of Lever 4 At this time the indicator light on the switch box will light up tel...

Page 69: ...ation Section 3 5 OPERATION LEVER 1 MAIN BOOM LEVER 2 SECONDARY BOOM LEVER 4 BOOM SWIVEL INDICATOR LIGHT OFF LEVER 3 DECK ROLL LEVER 5 BOOM SHIELD SWIVEL KNUCKLE LEVER 4 WITH BUTTON PRESSED BOOM KNUCKLE INDICATOR LIGHT ON ...

Page 70: ...the front of the cutter head When mowing at or near the ground always have the shield in the closed position When mowing in brush or in trees above ground level the shield may be opened for easier cutting Read and follow the warnings on the decal shown below Do not run the cutter head into material larger than 6 diameter ...

Page 71: ...round When the flail mower is carried this way the ground roller follows the contour of the ground more easily during mowing operations The rotary mower deck should always be carried rather than dragged on the skid shoes when mowing on the ground Dragging the rotary mower deck increases the side loads on the boom decreases the horsepower available to the cutter head and reduces the ability of the ...

Page 72: ... slows to less than 1800 R P M shift to the next lower gear DO NOT ride the clutch this will cause premature clutch failure The engine should not be operated at any time at more than 2400 R P M on the tractor tachometer For cutting brush it is usually best to stop the tractor and swivel the boom and mower into foliage The horizontal positioning action of the boom is designed to position the cuttin...

Page 73: ... is stowed for transporting the machine If the joystick control is not operating properly turn the master switch to the OFF position Install the manual valve handle onto valve and operate the functions individually to stow boom After boom is stowed in rest transport the unit to the maintenance facility and contact your Tiger dealer for assistance DO NOT attempt to operate the valve manually for mo...

Page 74: ...0 COUGAR Operation Section 3 10 OPERATION DANFOSS JOYSTICK CONTROL AND SWITCH BOX The diagrams below and on the following pages show the functions that are performed through the use of the joystick controller ...

Page 75: ...K FWD BACK MOVES MAIN BOOM JOYSTICK LEFT RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCH OPERATES SAFETY SHIELD SWIVEL KNUCKLE RIGHT JOYSTICK ROLLER WITH BUTTON PRESSED MOVES BOOM KNUCKLE ...

Page 76: ...eavy Duty Rotary mower was designed for cutting brush and foliage up to 6 inches in diameter or multiple branches that have a total cross section area equivalent to one 6 inch branch Cutting multiple limbs at the same time may overload the mower causing it to slow down or stall completely Regardless of the size of material being cut the speed of the cutter head must be maintained To ensure that th...

Page 77: ...g on a trailer the head MUST be resting on the position designed for the head you are using When transporting between job sites the following procedure should be followed Shut off the power to the cutting head and allow all motion to come to a complete stop Roll the mower deck OUT all the way until it is adjacent to the secondary boom Extend the secondary boom OUT to clear the boom rest Next swive...

Page 78: ...JD 7X30 COUGAR Operation Section 3 14 OPERATION ...

Page 79: ...MAINTENANCE SECTION Maintenance Section 4 1 JD 7X30 COUGAR ...

Page 80: ...rs on Polycarbonate windows Be alert to maintenance indicators such as the in tank filter pressure gauge hydraulic reservoir sight gauge etc Take the required action to correct any problems immediately Release of energy from pressurized systems may cause inadvertent actuation of cylinders or sudden release of compressed springs Before disconnecting any hoses relieve pressure by shutting tractor of...

Page 81: ...tenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work SBM 6 Always disconnect the wire leads from the mower pump solenoid before performing service on the Tractor or M...

Page 82: ...ndary Lubricate Inject grease until it Cylinder Pivot Points appears at ends Hydraulic Fittings Check for leaks Tighten when needed Do Not use hands to check for leaks see maint Precautions Knives Check Inspect for missing or damaged knives change or sharpen as needed Spindle mounting bolts Check 3 4 x 2 torque to 331 ft spindle to deck lbs Knife mounting bolts Check 1 1 8 special bolt torque knif...

Page 83: ...k Fluid Change In Tank Hyd Fluid Change Filter 10 micron filter In Line High Pressure Change or Change when indicated Filter by restriction indicator 10 micron filter Hyd Tank Breather Change TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1 Loose bolts 1 Check all bolts and tighten to recommended torque specs 2 Cutter assembly 2a Check for damaged blades disc Unbalanced or cutter shaft Replace if...

Page 84: ...k Lift and remove small block being careful not to damage O rings filter Clean filter and re install 5c Remove large nut on side of large valve block Remove spring and use needle nose vise grip to pull spool from block Check block and spool for contaminates and scratches Clean parts or replace if scratched Motor runs but 1 Belts 1 Inspect belts and pulleys Replace will not cut belts and repair as ...

Page 85: ...OTE If flow meter is available check pressure and flow volume for all suspected hydraulic problems If the solution to your problem cannot be found in this section call the Technical Service representative at the number shown on the front cover of this manual ...

Page 86: ...JD 7X30 COUGAR Maintenance Section 4 8 MAINTENANCE TORQUE SPECIFICATIONS These are intended to be general specifications See tractor operators or service manual for exact specifications for your unit ...

Page 87: ...hetic Extreme Mobil SHC 75W 90 Pressure Gear Lube Mobil 1 Synthetic Gear Cutter Shaft Ground Grease Lithium Complex Mobilgrease CM S Roller Shaft Flail Gun Extreme Pressure NLGI 2 ISO 320 Drive Shaft Coupler Grease Lithium Complex Mobilgrease CM S Flail and Rotary Gun Extreme Pressure NLGI2 ISO 320 Drive Shaft Yoke U Joint Stub Shaft Grease Lithium Complex Mobilgrease CM S Deck rotation linkages G...

Page 88: ...removing the breather The reservior should be filled to the top of the lower sight glass on the side of the tank Do not over fill The reservior has been over filled when oil is visible in the upper sight glass If tank has too much oil the excess may be expelled through the pressurized breather DETAILED MAINTENANCE REPLACEING IN TANK HYDRAULIC FILTER Loosen the four bolts on the top cover of the fi...

Page 89: ...emove the old element from the filter head by pulling with a rotation motion Dispose of the used element properly Remove the new element from the packaging Using your finger dab and lubricate the o ring in the top of the new element Install the new element into and on the mounting boss with in the head assure that the element is fully seated on the boss Clean and inspect the o ring that is affixed...

Page 90: ...ations This is to be done with a standard grease gun daily or at 8 hour intervals CAUTION Over greasing may cause premature seal failure GREASING GROUND ROLLER SHAFT FLAIL Locate grease zerks on each end of roller tube at lower rear of head Normal conditions require one or two pump in each bearing using Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications This is to b...

Page 91: ... hours GREASING PUMP DRIVE SHAFT COUPLER With engine stopped ensure drive shaft alignment by grasping coupler and sliding back and forth Coupler should slide freely with approximately 1 8 of end play If coupler does not slide freely inspect for loose pump mount bolts or damaged or loose crank shaft adapter Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications in...

Page 92: ...JD 7X30 COUGAR Maintenance Section 4 14 MAINTENANCE VISUAL MAP OF GREASE POINTS Please read the specific instructions for each area ...

Page 93: ...ase conforming to NLGI2 ISO 320 specifications until grease begins to protrude from ends This procedure is to be performed daily or at 8 hour intervals GREASING SPINDLE Locate grease fitting on inside of deck housing Inject Tiger Spindle Lubricant part number 06540000 into spindle housing Fill with lubricant until lubricant weeps out of top spindle seal Lubricate spindle at end of day while mower ...

Page 94: ...an be adjusted to increase decrease the belt tension as needed NOTE Location of adjustment nuts may vary on flail cutter heads Be sure to replace the belt cover BEFORE operating mower DECK STOP ADJUSTMENT Loosen locking nut Turn adjustment bolt in and run deck cylinder out to full extension Adjust bolt out until the head just touches the boom and tighten lock nut NOTE Bolt should not hit boom befo...

Page 95: ...urs of service Torque the 6 bolts shown below to 331 ft lbs TIGHTENING KNIFE BOLTS AND DISK BOLTS After every 8 hours of operation or daily the Knife Bolts and Disk Bolts should be tightened as follows Knife mounting bolts 3ea torque to 1070 dry or 800 oiled ft lbs Recomended oiled Disk mounting bolts 6ea torque to 204 dry or 184 oiled ft lbs Recomended oiled ...

Page 96: ... valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures THE BALL VALVES MUST BE OPEN handle parallel with valve WHEN TRACTOR IS RE STARTED OR PUMP IS COUPLED TO MOTOR OR P T O Failure to do so will result in component failure ...

Page 97: ...knife mounting bolt the nut must be replaced with a new self locking nut 4 Inspect the condition and tightness of the knife mounting bolts and disk mounting bolts daily ROTARY KNIFE REPLACEMENT 1 Be sure you have a complete matching set of new knives for replacement 2 Remove knives and inspect holes for damage Also watch for cracks in the disk around the holes 3 Install bolt through knife and disk...

Page 98: ... hammer to install races bearings or seals The parts of assembly may be damaged NOTE The grease zerk and gussets are located on the top side of the spindle housing Be sure the spindle is assembled correctly Be sure to wear eye protection and other protective equipment as needed when working on spindle assembly THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts while ser...

Page 99: ...ng over up position and fill with Tiger Spindle Lubricant part number 06540000 to the top edge of the upper bearing cup 6 Support the bottom of the spindle and press the upper bearing cone and bearing adjustment sleeve onto the spindle NOTE The spindle housing must turn freely when seating the bearing cone and sleeve 7 Press the two upper seals into the spindle housing The inner lip of the seals m...

Page 100: ...nch movement when the spindle housing is pried upward away from the vise jaws 4 When there is 012 inch free play between the spindle and housing install the bearing lock nut thick nut Hold the adjusting nut securely and tighten the lock nut to 300 ft lbs of torque 5 After the lock nut is tightened there must be 001 inch to 003 inch of free play when lightly prying up on the spindle housing If the ...

Page 101: ...with paper or cardboard Tighten fittings or replace hoses immediately ______ Knives Inspect for missing or damaged knives change only complete sets as needed ______ Belts Check Tighten Replace belts as needed ______ Main Frame Deck Unless otherwise specified retorque bolts according to torque specifications in this section ______ Hydraulic Fluid Level Add if required per fluid recommendations ____...

Page 102: ...JD 7X30 COUGAR Maintenance Section 4 24 MAINTENANCE ...

Page 103: ...PARTS SECTION JD 7X30 COUGAR Parts Section 5 1 ...

Page 104: ...rt number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When orde...

Page 105: ...KIT MAIN FRAME 5 4 TRCTR MNT KIT HYD BRAKE VALVE 5 6 TRCTR MNT KIT SWIVEL 5 8 JOYSTICK AND SWITCH BOX 5 10 LV 5 SP DANFOSS 5 12 LV 5 SP HUSCO 5 14 POLYCORBONATE SAFETY WINDOW 5 16 DRIVESHAFT 5 17 WHEEL WEIGHT 5 18 WHEEL SPACER 5 19 FRONT PUMP AND GRILL GUARD OPTIONAL 5 20 SAFETY LIGHT KIT 5 21 ...

Page 106: ...JD 7X30 COUGAR Parts Section 5 4 TRACTOR MOUNT KIT MAIN FRAME ...

Page 107: ...FT JD72 7510 20 17 34999 1 DRIVESHAFT U JOINT JD62 7510 2 18 21658 1 CAPSCREW 7 16 X 2 NF GR8 19 34848 1 HEX NUT 7 16 NF GR8 STOVER 20 21680 4 CAPSCREW 7 16 X 1 1 4NC GR5 21 21989 4 LOCKWASHER 7 16 22 23113 4 CAPSCREW 10MMX30MM 1 5 PITCH 23 32691 4 LOCKWASHER 10MM 24 23152 1 PUMP P350 1 3 4 GEAR 25 34993 1 PUMP MNT JD U DRIVE 26 21732 4 CAPSCREW 1 2 X 1 3 4 NC 27 21990 4 LOCKWASHER 1 2 28 21725 4 ...

Page 108: ...JD 7X30 COUGAR Parts Section 5 6 TRCTR MNT KIT HYDRAULICS BRAKE VALVE ...

Page 109: ...FJXx16FJX90 18 34082 1 HOSE 16x89 16FLXx16FJX90 19 06500249 1 HOSE 16x111 16FJX90x16FJX 20 06506036 1 HOSE TUBE 24x79 24FJXx20FLH 21 06520250 1 BEARING 22 6T2131 2 CAPSCREW 3 8 X 5 1 2 NC 23 21782 1 CAPSCREW 5 8 X 1 3 4 NC 24 22423 1 CAPSCREW 16MMX50MM 2 0 PITCH 25 30708 2 CAPSCREW 20mmx90mm2 5P GR10 9 26 33880 2 FLATWASHER 3 4 GR 8 SAE 27 34833 1 FLATWASHER 16MM 28 21988 4 LOCKWASHER 3 8 29 21992...

Page 110: ...JD 7X30 COUGAR Parts Section 5 8 TRACTOR MOUNT KIT BOOM SWIVEL ...

Page 111: ...R STAGE 2ND 7 32378 1 PIN BOOM TO SWIVEL SABER 8 32322 2 BEARING DX 2 1 2X2 1 2LONG 9 6T3211 2 GREASE ZERK 1 8 10 21782 1 CAPSCREW 5 8 X 1 3 4 NC 11 21992 1 LOCKWASHER 5 8 12 21775 1 HEX NUT 5 8 NC 13 21687 1 CAPSCREW 7 16 X 3 NC 15 21677 3 NYLOCK NUT 7 16 NC 16 21741 1 CAPSCREW 1 2 X 4 NC 18 21727 1 NYLOCK NUT 1 2 NC 19 21683 2 CAPSCREW 7 16 X 2 NC 20 REF MAIN FRAME REFER TO MAIN FRAME PARTS 21 0...

Page 112: ...W 10MMX25MM 1 5 PITCH 3 06510196 1 SWITCHBOX BOOM DF GND 4 21529 4 CAPSCREW 1 4 X 3 4 NC 5 21986 4 LOCKWASHER 1 4 6 22014 4 FLATWASHER 1 4 7 33693 1 CBL EXT 4FT JOYST W SUB D CONN 8 06370085 1 MNT JOYSTICK JD7130 9 33691 1 JOYST 4AXIS RH DF W SUB D CONN 10 32829 4 SCREW MACHINE 10 32X3 4 FLATH 11 32403 3 SCRW MACH 1 4 20X1 2 PHY PAN Z ...

Page 113: ...35204 2 KNOB 6 35256 7 BUSHING NYLON 7 06420095 1 ROD FORMED 8 21988 2 LOCKWASHER 3 8 9 21625 2 HEXNUT 3 8 NC 10 06370093 1 MNT JOYSTICK JD IVT 11 28734 2 CAPSCREW FLT SKT HD 3 8 x 1 NC 12 33693 1 CBL EXT 4FT JOYST W SUB DCONN 13 06510196 1 SWITCHBOX 14 06370095 1 MNT SWITCHBOX 15 32691 2 LOCKWASHER 10mm 16 25188 2 CAPSCREW 10mm x 15mm 1 5P 17 21529 4 CAPSCREW 1 4 x 3 4 NC 18 21986 4 LOCKWASHER 1 ...

Page 114: ...JD 7X30 COUGAR Parts Section 5 12 LIFT VALVE 5 SP DANFOSS ...

Page 115: ...MJ 9 06503012 2 ADPTR 27MMORBx3 4MJ 10 34612 2 HOSE 8 11 06510050 1 TRV LCK METRIPACK COIL 12 32807 9 ADAPTER 5 8MORB X 3 8MJ 13 31611 1 ADAPTER 5 8 OR X 1 2 ADJ OR 14 33271 1 ADAPTER 1 2 MOR X 3 8 MJ 17 21579 4 CAPSCREW 5 16 X 3 4 NC 18 21987 4 LOCKWASHER 5 16 20 24860 4 CAPSCREW 20MM x 40MM 21 28624 4 FLATWASHER 20MM 23 34631 1 HOSE 6x126 24 06500150 1 HOSE 6x142 25 06503029 1 TEE RUN 1 2ORBx3 8...

Page 116: ...JD 7X30 COUGAR Parts Section 5 14 5 SP CABLE CONTROLS SELECTOR VALVE ...

Page 117: ...NUT 1 4 NC0 6 34496 1 BRKT SWITCHBOX UNI 7 6T3951 2 SCREW MACHINE 8 32 X 1 2 8 32360 2 LOCKWASHER 8 9 06510100 1 SWITCHBOX BOOM GND 10 23865 1 CBL CTRL MT BRKT 9030 11 30750A 1 BRKT CBL CTRL JD6000 12 33534 1 CAPSCREW 10MMx20MM 13 32691 1 LOCKWASHER 10MM 14 21636 3 CAPSCREW 3 8 X 2 1 2 NC 15 27082B 3 SPACER 16 21627 3 NYLOCK NUT 3 8 NC 17 34623 5 CBL CNTRL 122 5 SP CABLE CONTROLS SELECTOR VALVE ...

Page 118: ...JD 7X30 COUGAR Parts Section 5 16 LIFT VALVE 5 SP HUSCO ...

Page 119: ... 32901 1 ADAPTER 3 8 MOR X 3 8 MJ STANDARD TRACTORS 06503142 1 ADAPTER CHECK VALVE PREMIUM TRACTORS 18 06500400 1 HOSE 1 4 x 34 19 21632 2 CAPSCREW 3 8 X 1 1 2 NC 20 33271 9 ADAPTER 1 2 MOR X 3 8 MJ 21 34358 8 HOSE 1 4 x 196 22 06500345 1 HOSE 1 4 x 171 23 34631 1 HOSE 1 4 x 126 24 06502036 4 RSTRCTR 06 OUT 1 2MBx3 8MJ 25 06500149 1 HOSE 1 4 x 220 26 34612 2 HOSE 1 2 x 34 28 33293 1 ELBOW LONG 29 ...

Page 120: ...1 ADAPTER 14mmORB x 3 8MJ 3 06500267 1 HOSE 1 4 x 30 6FJX x 6FJX90 4 06500269 2 HOSE 1 2 x 40 8FJX x 12FJX90 5 06503012 2 ADPTR 27mmORB x 3 4MJ 6 TRACTOR REMOTES STANDARD 7 06503013 1 ELBOW 14mmORB x 5 16MJ 8 06500400 1 HOSE 1 4 x 30 5FJX x 6FJX 9 33463 2 ADAPTER 22mmORB x 1 2MJ 10 34612 2 HOSE 1 2 x 34 8FJX x 8FJX90 ...

Page 121: ...JD 7X30 COUGAR Parts Section 5 19 ...

Page 122: ...6 28907A06 1 HINGE LOWER 7 27508 2 CAPSCREW 8MM X 20MM 8 6T2619 2 LOCKWASHER 8MM 9 21630 1 CAPSCREW 3 8 X 1 NC 10 33583 1 PIN SAFETY SCREEN 11 RD1032 1 LYNCH PIN 1 4 X 2 12 24889 4 MACHINE SCREW 10 32 13 06400005 1 GROMMETSAFETYSCREEN 14 21632 3 CAPSCREW 3 8 X 1 1 2 15 06330000 1 SAFETYSCREENLATCH 16 34270 1 PAD SAFETY SCREEN 17 34271 1 FENDERPLATE 18 21627 4 NYLOCK NUT 3 8 19 AL77484 1 MIRROR BRK...

Page 123: ... ITEM PART NO QTY DESCRIPTION 34999 AVA DRIVESHAFT U JOINT 1 06505004 1 YOKE PULLEY 34999 2 06505005 1 SLEEVE 34999 3 06505006 1 SHAFT 34999 4 06505007 2 CROSS 34999 5 06505008 1 YOKE DRIVE 34999 6 6T3203 1 GREASE ZERK 1 4 X 45 7 6T3207 3 GREASE ZERK 1 4 X STR ...

Page 124: ...NO QTY DESCRIPTION 1 06400410 2 SPACER JD WHL WHT RS 2 32615 1 WHL WT INBOARD 1700 DRLL TAP 14 75OC OUTBOARD 3 06430121 3 SPACER JD WHL WHT RIM CAST 4 06533000 6 FLATWASHER 7 8 GR8 5 06531000 3 HEX NUT 7 8 NC GR8 6 06530219 3 CAPSCREW 7 8x19 1 2 NC GR8 4 THRD ...

Page 125: ...JD 7X30 COUGAR Parts Section 5 23 WHEEL SPACER ITEM PART NO QTY DESCRIPTION 1 06770025 1 2 KIT SPCR WHL JD 2 JD WHEEL RING ...

Page 126: ... 5 24 OPTIONAL PUMP AND GRILL GUARD KIT ITEM PARTNO QTY DESCRIPTION 1 32430 1 UNIVERSALPUMPGUARD 2 32737 1 UNIVERSALGRILLGUARD 3 21833 4 CAPSCREW 3 4 X 2 1 4 4 22021 2 FLATWASHER 3 4 5 21993 4 LOCKWASHER 3 4 6 21825 4 HEX NUT 3 4 ...

Page 127: ...7 Use the bracket as a guide to drill 2 5 16 holes in the wheel well and install 2 remaining 1 capscrews and nylock nuts 8 Install the female 2 wire connector to the wires coming from the light making sure that the green wires are common 9 Reconnect the battery ground wire and test for proper operation Note The marker light should flash with hazard lights and the right turn signal The light should...

Page 128: ... 5 06370015 1 SCREEN COOLER FRNT 6 06380006 1 MNT COOLER BUMPER TANK RH 7 06380007 1 MNT COOLER BUMPER TANK LH 8 06510026 1 COOLER FRONT MNT 06510029 1 FAN ASSEMBLY 06510038 1 CABINET SINGLE FAN 06510039 1 COOLING COIL SINGLE FAN 9 21629 4 CAPSCREW 3 8 X 3 4 NC 10 21988 4 LOCKWASHER 3 8 11 22016 4 FLATWASHER 3 8 12 34117 2 ELBOW 1MOR X 1MJ90 FORGED COOLER ASSEMBLY ...

Page 129: ...ection 5 27 ITEM PART NO QTY DESCRIPTION 1 06514019 1 SWBX ALUM BLK 06510225 2 06550041 1 DECAL SWBX 06510225 3 34532 1 SWITCH TRVL LCK 4 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 5 06514020 1 BREAKER 3A SWBX SWITCHBOX ASSEMBLY ...

Page 130: ...JD 7X30 COUGAR Parts Section 5 28 ...

Page 131: ...Cougar Common Section 6 1 COUGAR BOOM MOWER COMMON SECTION ...

Page 132: ...6 16 50 FLAIL MOWER HEADASSEMBLY 6 18 FLAIL MOWER DRIVEASSEMBLY 6 20 FLAIL MOWER HYDRAULIC SHIELDASSEMBLY 6 22 FLAIL MOWER PIVOT BOOM ASSEMBLY 6 23 HYDRAULIC CYLINDERS 6 24 ROTARY MOWER SPINDLE 6 29 VALVE BREAKDOWNS 6 30 RESERVOIR TANK FILTER ASSEMBLY 6 36 FRONT HYDRAULIC PUMP 6 37 ROTARY MOWER MOTOR 6 38 FLAIL MOWER MOTOR 6 40 BOOM TRAVEL LOCK 6 42 HUSCO SWITCHBOX 6 43 SYSTEM SCHEMATIC 6 44 DAN F...

Page 133: ...umber and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When ordering...

Page 134: ...Cougar Common Section 6 4 BOOM HOSES ROUTING ...

Page 135: ... hoses in the clamp as shown to the left with the 1 motor hoses to the outside and loosely connect to the swivel Next make sure there is enough slack for all hoses to pivot at the joint where the main boom arm bends in the swivel and tighten the hoses in the clamp Arrange the hoses in the clamp that attaches to the main frame as shown to the left below with the 1 motor hoses closest to the main fr...

Page 136: ...Cougar Common Section 6 6 BOOM ASSEMBLY ...

Page 137: ... 5 06501022 1 CYLINDER 4x20 1 25PIN BUTT 2 0 6 06501023 1 CYLINDER 3x18 2 0 7 06430140 1 SPACER 2 50x1 39x4 75 TAPPED 8 6T2272 1 SETSCREW 3 8 X 1 2 9 6T3211 4 GREASE ZERK 1 8 X STR 10 06420100 1 PIN 2 25 x 3 69 NIT 12 06420022 1 PIN 1 50x12 00 W 44 HOLES NIT 13 21688 2 CAPSCREW 7 16 x 3 1 4 NC 14 21677 2 NYLOCK NUT 7 16 NC 15 TB1023 2 ROLLPIN 7 32 X 2 16 6t3014 2 ROLL PIN 1 4 x 2 17 TB1045B 2 PIN ...

Page 138: ...Cougar Common Section 6 8 PREFORMED TUBES HOSES ...

Page 139: ...06506018 1 PRFRMD 6 MAIN REAR STOW 12 06506019 1 PRFRMD 7 MAIN REAR STOW 13 06506020 1 PRFRMD 8 MAIN REAR STOW 14 06506021 1 PRFRMD 9 MAIN REAR STOW 15 06506022 1 PRFRMD 10 MAIN REAR STOW 16 30169 2 TUBE PREFORMED HP 17 34103 4 TUBE PREFORMED 5 16 EXT SEC 18 06505019 4 CLAMP KIT TUBE 1 25x2 31x8 4PST 19 30111 2 CLAMP KIT TUBE 1 25x2 31x4 3PST 20 06505020 1 COVER HOSES KNUCKLE RS 21 06505021 1 COVE...

Page 140: ...VEL TRB60 ROT 22 ASSY 3 06520250 1 BEARING WASHER SWING 4 32380 1 PIN CYL 1 SWIVEL SABER 5 33710 1 PIN CYL 1 SWIVEL SABER 6 32381 1 PIN 2 1 2 SWIVEL SABER 7 33705 1 CYLINDER 3 X 17 1 2 8 21683 2 CAPSCREW 7 16 X 2 NC 9 21677 2 NYLOCK NUT 7 16 NC 10 21782 1 CAPSCREW 5 8 X 1 3 4 NC 11 21777 1 NYLOCK HEX NUT 5 8 ...

Page 141: ...Y DESCRIPTION 1 06310082 1 BOOMREST STD 3PNT 2 TF1120 2 PIN CAPPED 1 1 8 X 3 7 8 3 TB1036 1 PIN SEC BOOM SWIV 1X4 11 16 4 TF1143 3 PIN LYNCH 7 16 X 2 5 06520078 2 STRIP REST 6 28734 4 CAPSCREW FLT SKT HD 3 4x1NC BOOMREST ASSEMBLY 3 POINT STOW ...

Page 142: ...Cougar Common Section 6 12 60 ROTARY MOWER ASSEMBLY ...

Page 143: ...1 PIN HINGE TRB60 ROT 19 6T3207 1 GREASE ZERK 1 4 20 21633 11 CAPSCREW 3 8x1 3 4 NC GR8 21 21727 4 NYLOCK NUT 1 2 22 21730 7 CAPSCREW 1 2 X 1 1 4 NC 23 21731 7 CAPSCREW 1 2 X 1 1 2 NC 25 21733 4 CAPSCREW 1 2 x 2 NC 26 22016 31 FLATWASHER 3 8 GR8 27 6T3017 2 ROLLPIN 3 16 X 1 28 33924 2 RETAINING RING EXTERNAL 1 2 29 33984 2 PIN SHIELD 50 30 RD1032 2 PIN LYNCH 1 4 X 2 32 6T2290 4 CAPSCREW 5 8x2 NF G...

Page 144: ...2 SAE GR 8 10 6T2279 8 CAPSCREW 1 2 X 1 1 2 NC GR8 11 21730 8 CAPSCREW 1 2 X 1 1 4 NC GR8 12 06320164 1 LINKAGE 1 06320163 13 06741071 1 LINKAGE 2 06320163 ASSY 14 06501021 1 CYLINDER 3x10 2 0 15 06420014 2 PIN 1 00x3 84 W 22 HOLES NITRIDE 16 06420130 2 PIN 1 00 2 89 W 19 HOLES 17 35191 1 PIN SWIVEL 1x5 TRUCKAT 18 6T3207 5 GREASE ZERK 1 4 19 21627 1 NYLOCK NUT 3 8 NC 20 21634 1 CAPSCREW 3 8 x 2 NC...

Page 145: ...1018H5 1 SPINDLE 2 06400690 1 BAR BLADE RTRY60 3 6T1023R 2 KNIFE MTG NUT 1 1 8 NYLOCK NF 4 06533002 2 FLATWASHER 1 1 8 GR8 5 06521001 2 KNIFE 5 8 06521006 AVAIL KNIFE DOUBLE EDGE 6 06538000 2 KNIFE MTG BOLT 5 8 SHOULDER 7 33764 6 FLATWASHER 5 8 GR 8 SAE 8 6T2259 6 CAPSCREW 5 8 x 1 3 4 NF GR8 ...

Page 146: ...Cougar Common Section 6 16 60 ROTARY MOWER BOOM PIVOT ASSEMBLY ...

Page 147: ...DER 3x18 2 0 6 06430140 1 SPACER 2 50x1 39x4 75 TAPPED 7 TB3010 1 BUSHING 1 8 6T2272 1 SETSCREW 3 8 X 1 2 9 6T3207 3 GREASEZERK 1 4 10 TF3097 1 PIN DECK PVT ARM 1X9 1 2 11 TB1030 1 PIN PVT ARM 1 X 4 CAPPED 12 33985 1 PIN BOOM 50 13 35191 1 PIN BOOM 50 14 TB1033 2 PIN CLEVIS 1x4 15 06537021 4 ROLL PIN 5MM x 50MM 16 21634 1 CAPSCREW 3 8 x 2 NC 17 21635 2 CAPSCREW 3 8x2 1 4 NC 18 21627 4 NYLOCK NUT 3...

Page 148: ...Cougar Common Section 6 18 50 FLAIL MOWER ASSEMBLY ...

Page 149: ... 24 BUSHING 1ODX5 8ID 15 34782 24 CLEVIS BRUSH 15B 34781 24 CLEVIS GRASS 19 34780 24 BRUSH KNIFE STANDARD 19B 33714 48 HD KNIFE OPTIONAL 20 34786 24 CAPSCREW 9 16 X 3 1 2 22 6T2419 24 HEX NUT 9 16 23 21838 1 CAPSCREW 3 4 X 3 1 2 24 21825 1 HEX NUT 5 8 25 06530218 8 CAPSCREW 1 2 X 1 3 4 26 21731 6 CAPSCREW 1 2 X 1 1 2 27 21990 18 LOCKWASHER 1 2 28 21725 10 HEX NUT 1 2 29 6T2270 12 PLOWBOLT 3 8 X 1 ...

Page 150: ...Cougar Common Section 6 20 50 FLAIL MOWER DRIVE ASSEMBLY ...

Page 151: ...1789 1 CAPSCREW 5 8 X 3 1 2 15 21992 1 LOCKWASHER 5 8 16 21775 1 HEX NUT 5 8 17 21732 5 CAPSCREW 1 2 X 1 3 4 18 21990 4 LOCKWASHER 1 2 19 21725 4 HEX NUT 1 2 20 6T2418 1 LOCK NUT 1 2 21 21630 4 CAPSCREW 3 8 X 1 22 21988 4 LOCKWASHER 3 8 23 22016 4 FLATWASHER 3 8 24 21584 6 CAPSCREW 5 16 X 2 25 21987 6 LOCKWASHER 5 16 26 27938 1 FLATWASHER 1 2 27 21700 2 HEX NUT 1 2 NF 28 TF3021 2 BELT 29 TF1125 1 ...

Page 152: ... 06537028 5 PIN 75x1 61 SHLDR 5 32CTTR 8 22523 5 COTTER PIN 5 32x1 1 4 9 34518 2 SPACER 1 1 4x13 16x1 2 10 6T3207 3 GREASE ZERK 1 4 11 33477 1 VIBRATION ISOLATOR 5 16 NC 12 06420036 1 ROD THREADED 1 4 x 1 1 4 NC 13 21525 2 HEX NUT 1 4 NC 14 34698 3 ROLL PIN PLAIN 3 16 X 7 8 15 21529 4 CAPSCREW 1 4 X 3 4 NC 16 35176 4 U NUT 1 4 3 4 TO CENTER 17 06500487 1 HOSE 1 4 x 117 18 06500486 1 HOSE 1 4 x 107...

Page 153: ...23 2 ROLL PIN 5 TF3097 1 PIN 6 TF3090 1 PIN 7 TB1024 1 PIN 8 TB1027 1 PIN 9 31688 1 CAPSCREW 7 16 X 3 1 4 10 21989 1 LOCKWASHER 7 16 11 21675 1 HEX NUT 7 16 12 21635 4 CAPSCREW 3 8 X 2 1 4 13 21988 3 LOCKWASHER 3 8 14 21625 4 HEX NUT 3 8 15 TB1030 3 BUSHING 16 TB3031 1 DOUBLE HOSE 16 31723 1 CLAMP KIT TBF 50 21679 4 CAPSCREW 7 16 x 1 NC 31916 4 POST 31917 4 CUSHION 31955 1 PLATE ...

Page 154: ...NDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PART NO QTY DESCRIPTION 06501021 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501550 1 ROD 2 06501551 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501553 1 CYLINDER HEAD 5 06501554 1 CLEVIS 06501555 AVAIL SEAL REPAIR KIT ITEM 6 THROUGH ITEM 12 NOTE ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT ...

Page 155: ... CAST IRON PISTON RING 14 1 CROWN SEAL 15 1 O RING 16 1 O RING 17 1 BACK UP WASHER 18 1 U CUP 19 1 WIPER 20 34334 AVAIL SPHERICAL BEARING NOT SHOWN 3 X 17 1 2 WELDED CYLINDER WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE PISTON NUT TORQUE NUT 3 4 16 UNF LOCKNUT 130 FT LB NUT 1 14 UNS LOCKNUT 315 FT LB NUT 1 1...

Page 156: ...RQUE 3 8 16 UNC 20 FT LB WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PART NO QTY DESCRIPTION 06501023 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501561 1 ROD 2 06501562 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501563 1 CYLINDER HEAD 5 06501555 1 CLEVIS 06501564 AVAIL SEAL REPAIR KIT INCLUDES ITEMS WITH NOTE ...

Page 157: ...ET SCREW TORQUE 3 8 16 UNC 20 FT LB WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PART NO QTY DESCRIPTION 06501022 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501556 1 ROD 2 06501557 1 TUBE WELDMENT 3 06501558 1 PISTON 4 06501559 1 CYLINDER HEAD 5 6T0172 1 CLEVIS 06501560 AVAIL SEAL REPAIR KIT NOTE ALL SEALS A...

Page 158: ...REW TORQUE 3 8 16 UNC 20 FT LB WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PART NO QTY DESCRIPTION 06501020 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501544 1 ROD 2 06501545 1 TUBE WELDMENT 3 06501546 1 PISTON 4 06501547 1 CYLINDER HEAD 5 06501548 1 CLEVIS 06501549 AVAIL SEAL REPAIR KIT NOTE ALL SEALS AND ...

Page 159: ...T NUT THIN 5 6T1014 1 BEARINGADJUSTMENT SLEEVE 6 6T1011 1 UPPER SEAL SET OF 2 7 6T1012 1 BEARING CONE 8 6T1013 1 BEARING CUP 9 6T1010H 1 SPINDLE HOUSING 10 30570 1 FITTING STREET ELBOW 11 33990 1 GREASE ZERK 12 6T1013H 1 BEARING CUP 13 6T1012H 1 BEARING CONE 14 6T1011H 1 LOWER SEAL 15 6T1019 1 SPINDLE KEY 16 PT1018H 5 1 SPINDLE 17 06503064 1 O RING PLUG 1 8 32572 AVAIL SPINDLE REBUILD KIT INCLUDE ...

Page 160: ...Cougar Common Section 6 30 5 SP HUSCO LOAD SENSE 06502103 ...

Page 161: ...175 PSI 11 TB1017H 1 RELIEF VALVE 1750 PSI 12 22588 1 RELIEF VALVE 500 PSI 13 06503068 1 RELIEF PLUG 14 6T4209 1 RELIEF PLUG 15 06502003 1 RELIEF VALVE 2500 PSI 16 TB1017F 1 RELIEF VALVE 1750 PSI 17 TB1017F 1 RELIEF VALVE 1750 PSI 18 TB1017H 1 RELIEF VALVE 1750 PSI 19 22588 1 RELIEF VALVE 500 PSI 20 31593 5 VALVE SEAL KIT FOR ONE SECTION 20A 2 WIPER 20B 2 O RING SMALL 20C 1 O RING LARGE 20D 1 SHUT...

Page 162: ...Cougar Common Section 6 32 5 SP HUSCO LOAD SENSE 06502115 ...

Page 163: ...175 PSI 11 TB1017H 1 RELIEF VALVE 1750 PSI 12 22588 1 RELIEF VALVE 500 PSI 13 06503068 1 RELIEF PLUG 14 6T4209 1 RELIEF PLUG 15 06502003 1 RELIEF VALVE 2500 PSI 16 TB1017F 1 RELIEF VALVE 1750 PSI 17 TB1017F 1 RELIEF VALVE 1750 PSI 18 TB1017H 1 RELIEF VALVE 1750 PSI 19 22588 1 RELIEF VALVE 500 PSI 20 31593 5 VALVE SEAL KIT FOR ONE SECTION 20A 2 WIPER 20B 2 O RING SMALL 20C 1 O RING LARGE 20D 1 SHUT...

Page 164: ...Cougar Common Section 6 34 5 SP DANFOSS LOAD SENSE ...

Page 165: ...00 1 DECK SHIELD ELECTRONICACCUATOR 5 42202 1 TIE BOLTKIT 6 5 SECTION 6S 06505013 1 SECTION SEAL KIT 6A 42698 1 MAIN BOOM SECTION 6B 42698 1 SEC BOOM SECTION 6C 06502076 1 DECK ROLL SECTION 6D 42698 1 BOOM SWIVEL SECTION 6E 06502077 1 SHIELD SECTION 7 5 SPOOL 7A 42697 1 MAIN BOOM SPOOL 7B 42697 1 SEC BOOM SPOOL 7C 4242106 1 DECK ROLL SPOOL 7D 06502073 1 BOOM SWIVEL SPOOL 7E 42201 1 DECK SHIELD SPO...

Page 166: ...ION 06505044 AVAIL FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW 8MMX25MM 1 25 PITCH 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER 10 MIC RETURN LINE 7 06505049 1 CAN BODY RESERVOIR TANK FILTER ASSEMBLY ...

Page 167: ...3 22774 1 HOUSING GEAR 4 22771 1 SET GEAR 5 23824 4 CAPSCREW 6 06504078 2 SCREW DRIVE 7 22773 4 DOWEL PIN 8 06504077 1 NAME PLATE 9 02965611 2 THRUSTPLATE 10 06504087 1 PLUG 11 06504075 2 SEAL BK UP 12 06504074 2 SEAL CHANNEL 13 22765 1 SEAL LIP 14 06504076 2 SEAL SQ R 15 02961917 4 WASHER 6T5322 AVAIL SEALAPPLICATOR TOOL 24150 AVAIL SEAL KIT INCLUDES 9 11 12 13 AND 14 ...

Page 168: ...Cougar Common Section 6 38 60 ROTARY MOTOR ...

Page 169: ...90 1 SET GEAR SHAFT 5 06504104 4 CAP SCREW 6 06504078 2 SCREW DRIVE 7 06504092 1 KEY 8 06504093 4 PIN DOWEL 9 06504094 1 NAME PLATE 10 06504095 2 THRPL 11 02961940 1 PLUG ODT 12 02962200 1 RING SNAP 13 06504096 1 O RING 14 6T5101 1 SEAL LIP 15 06504097 1 SEAL LIP 16 22797 2 SEAL SQ R 17 06504098 4 SEAL SIDE CHAN 18 06504099 4 SEAL END CHAN 19 06504100 2 SEAL BK UP 20 06504101 1 RTNR SEAL 21 6T5809...

Page 170: ...Cougar Common Section 6 40 50 FLAIL MOTOR ...

Page 171: ...G GEAR 4 06504042 1 SET GEAR SHAFT 5 TF4402 1 BALL BEARING 6 06504043 4 CAPSCREW 7 06504044 2 SCREW DRIVE 8 06504028 1 KEY 9 06504045 4 PIN DOWEL 10 1 NAME PLATE 11 763759 2 THRUST PLATE 12 02961940 1 PLUG HEX 13 TF4401 1 RING SNAP 14 06504049 1 SEAL LIP 15 TF4410 2 SEAL GASKET 16 06504046 4 SEAL SIDE 17 06504047 4 SEAL END 18 TF4407 2 SEAL BACK UP 19 06504048 1 RETAINER SEAL 20 6T5809 2 CHECK ASS...

Page 172: ...COIL TRAVEL LOCK OLDER UNITS ONLY SWITCH ON NEWER MODELS IN SWITCHBOX Refer to your switchbox before drilling hole or wiring For cab units drill a hole in an open area on the right side of the dash panel and install the toggle switch For non cab units use the mounting bracket included to install the toggle switch on the under side of the valve stand Install the decal for the toggle switch operatio...

Page 173: ...WBX ALUM BLK 06510100 2 35226 1 SWITCH MOWER COLEHERSEE 3 33811 1 SWITCH MASTER DECK FLOAT 4 34532 1 SWITCH TRVL LCK 5 06514014 1 BREAKER 10A SWBX 6 6T3923 1 INDICTATOR LIGHT ON RED 7 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 8 06550019 1 DECAL SWTCHBX BOOM CG 9 35227 1 RELAY DP DT 12V LY2F 35226 ...

Page 174: ...STICK AND SWITCH BOX WIRING ITEM PARTNO QTY DESCRIPTION 1 6T3934 OPT OILTEMPERATURE GAUGE 2 6T3931 OPT TEMPERATURE SENSOR 3 REF SWITCH BOX REFER TO LIFT VALVE 4 REF TRAVEL LOCK REFER TO HYDRAULICS 5 REF SOLENOID REFER TO MAIN FRAME ...

Page 175: ...UM ASSY 2 33811 2 SWITCH MASTER DECK FLOAT 3 33813 1 SWITCH SFTY SHIELD 4 34532 1 SWITCH TRVL LCK 5 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 6 6T3923 1 INDICTATOR LIGHT ON RED 7 06514006 1 BREAKER 15A SWBX 8 06550044 1 DECAL SWBX 06510047 9 35226 1 SWITCH MOWER COLEHERSEE 10 35227 1 RELAY DP DT 12V LY2F 35226 ...

Page 176: ...Cougar Common Section 6 46 JOYSTICK SWITCHBOX SCHEMATIC ...

Page 177: ...M PARTNO QTY DESCRIPTION 06510083 AVAIL BRAKE VALVE ASSY 1 34092 1 BRAKE VALVE BLANK 2 34094 2 LOGICELEMENT 3 34095 1 RELIEF VALVE 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT WASHER 6 34091 1 RELIEF VALVE 2600 PSI ...

Page 178: ...lenoid item 6 voltage must be between 10 2 volts and 13 8 volts 2 Remove inspect solenoid and cartridge items 4 6 for wear or contamination 3 Remove inspect logic elements near P port item 3 for wear or contamination 4 Remove inspect 3000 psi relief valve item 2 for wear or contamination 5 Remove and inspect orifices near P port for contamination 6 Remove P port hose and fitting visually inspect f...

Page 179: ...Cougar Common Section 6 49 ELECTRICAL TROUBLESHOOTING GUIDE ...

Page 180: ...Cougar Common Section 6 50 HYDRAULIC TROUBLESHOOTING GUIDE ...

Page 181: ... movement Pin 1 Supply Voltage Pin 2 Signal Voltage Pin gnd ground Deck Roll Valve or Float Valve signal voltage should be 50 of supply voltage with joystick in Neutral position up to 65 of supply voltage in B direction down to 35 of supply voltage in A direction Signal voltage should change smoothly with lever movement Signal voltage should be approximately 75 of supply voltage when float switch ...

Page 182: ...top Gear pump P should equal valve relief setting or workport shock valve setting LS should equal workport Workport should equal relief setting or workport shock valve setting LS pump P should equal valve relief setting pump max pressure setting or workport shock valve setting LS should equal workport Workport should equal relief setting pump max pressure setting or workport shock valve setting Pr...

Page 183: ...WARRANTY SECTION Warranty Section 7 1 ...

Page 184: ... ...

Page 185: ...ipment is modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has been subject to misuse neglect accident improper maintenance or improper operation Tiger Corporation reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of...

Page 186: ...ual you can help prevent accidents The objective of this manual is to help make you a better operator Remember SAFETY IS YOU Your safety and the safety of those around you depends on YOU Common sense should play a large role in the operation of this machine Since we at Tiger Corporation are constantly striving to improve out products we reserve the right to change specifications or design at any t...

Page 187: ...e that each employee uses such Seatbelt while the tractor is moving and 4 Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS OPERATOR REQUIREMENTS 1 Securely fasten seatbelt it the tractor has a ROPS 2 Where possible avoid operating the tractor near steep ditches embankments and holes 3 Reduce speed when turning crossing ...

Page 188: ...Printed in USA Tiger Corporation ...

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