TJERNLUND WHK2 MILLIVOLT APPLIANCE INTERLOCK INST. (NOT COMPATIBLE WITH UC1) 8504026 REV A 0600 Manual Download Page 5

5. Measure and cut an appropriate length of tubing to reach from the fitting marked “warning” to the burner of the heater on Gas 

Pressure Switch. Connect to Gas Pressure Switch and route to burner area.

NOTE: The Gas Pressure Switch has a built in pressure tap marked “gauge port” for future gas pressure testing, (See Diagram D).

LINEAR LIMIT SPILLAGE SENSING SWITCH

PURPOSE:

To provide a means for appliance shut-down in the event of flue
blockage or Power Venter/Draft Inducer failure.

OPERATION:

When concentrated spillage of the products of combustion occurs
from the draft hood, the Linear Limit sensing switch circuit will open
preventing burner operation.

1. Attach the Linear Limit sensing switch mounting bracket to the top 

of the water heater using the sheet metal screws provided. The 
Linear Limit bracket should be approximately 1/2” from the draft 
hood, (See Diagram E).

2. Attach the three Linear Limit capillary mounting brackets around 

the draft hood, equally spaced.

3. Insert the Linear Limit spillage sensing switch capillary into the “U” 

of the Linear Limit brackets outlining the perimeter of the draft 
hood. The Linear Limit capillary may be overlapped if necessary, 
(See Diagram F).  

IMPORTANT: 

DO NOT CUT THE CAPILLARY, it

will be destroyed and water heater will be disabled.

4. Route the Linear Limit spillage switch cable down the water heater casing locating the end near the Solenoid Valve. Secure it with 

the cable clamps and self drilling screws provided.  

3

DIAGRAM E

TOP VIEW

DIAGRAM F

DIAGRAM D

DIAGRAM C

Summary of Contents for WHK2 MILLIVOLT APPLIANCE INTERLOCK INST. (NOT COMPATIBLE WITH UC1) 8504026 REV A 0600

Page 1: ...Brass 1 8 NPT male x compression fitting See New Switch Diagram Use thread sealant do not over tighten IMPORTANT DO NOT alter the heater s PILOT GAS LINE See New Switch Diagram 6 Using a tube cutter cut the appropriate length of the supplied 1 4 tubing to reach from the gas pressure switch fitting to the PRESSURE TAP PORT fitting of the thermostat gas control valve Make sure each end of the tubing...

Page 2: ...S FOR PROPER OPERATION OF HEATER AND RE LIGHTING OF PILOT THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED LICENSED SERVICE PERSONNEL FOR PROPER INSTALLATION ADJUSTMENT AND OPERATION OF THIS UNIT READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION ADJUST MENT SERVICE OR MAINTENANCE POSSIBLY RE...

Page 3: ...al connections 4 Visually verify that all connections of the control cord circuit are intact 5 Follow water heater manufacturer s re lighting instructions attached to water heater or located in water heater owner s manual USER NOTE Since the Power Venter Draft Inducer cannot operate during a power outage the safety interlock controls are designed to prohibit gas flow to the water heater Follow the...

Page 4: ...itioned so the top of the coil cover is on top of or horizontal to the Solenoid Valve Do not position so that the top of the coil cover is pointing downward All gas piping shall be tested and inspected in accordance with NFPA 54 ANSI Z223 1 part 4 Any leakages shall be located by means of an approved combustible gas detector soap and water or an equivalent nonflammable solution as applicable If le...

Page 5: ...1 Attach the Linear Limit sensing switch mounting bracket to the top of the water heater using the sheet metal screws provided The Linear Limit bracket should be approximately 1 2 from the draft hood See Diagram E 2 Attach the three Linear Limit capillary mounting brackets around the draft hood equally spaced 3 Insert the Linear Limit spillage sensing switch capillary into the U of the Linear Limi...

Page 6: ... 2 to an HST GPAK T Series Power Venter or Draft Inducer with 950 1067 Relay Timer refer to page 5 of these instructions for wiring details If interlocking the WHK 2 to an HSUL GPAK Series Power Venter or Draft Inducer with 950 1040 Relay refer to the steps below for wiring details 115 VAC INTERLOCK WITH HSUL GPAK SERIES POWER VENTERS OR DRAFT INDUCER WITH 950 1040 24 115 VAC RELAY 1 Remove the BL...

Page 7: ...nected to terminal L1 of the Venter Relay Timer to the BLACK wire from the WHK 2 Module secure with a wire connector See Diagram T NOTE This connection allows the Venter to operate independently of the WHK 2 Module through the furnace boiler control circuit 5 Connect the WHITE lead from the WHK 2 to the WHITE lead connected to terminal L2 of the Venter Relay Timer and the WHITE motor lead Secure w...

Page 8: ...oses completing the circuit between the WHK 2 Transformer and terminals 4 5 of WHK 2 Relay Timer 3 When terminals 4 5 of the WHK 2 Relay Timer receive 24V an internal switch of the WHK 2 Relay Timer closes between L1 and BLK MTR sending current to the Gray of the WHK 2 metal conduit 4 When the water heater thermostat is satisfied the Gas Pressure Switch will open disrupting 24V to terminals 4 5 of...

Page 9: ...RNACE OR BOILER AND WATER HEATER COMMON VENTED WHK 2 CONNECTED TO AN HST GPAK T SERIES POWER VENTER OR DRAFT INDUCER WITH 950 1067 RELAY TIMER FURNACE OR BOILER AND WATER HEATER COMMON VENTED NOTE On the GPAK T Series the wire color from terminal 4 of Relay Timer is BLUE The wire from terminal 5 is ORANGE ...

Page 10: ...mmon terminal of the Gas Pressure Switch Diagram V 2 Push the remaining BLACK lead from the 6 18 2 sensing switch cable onto one of the terminals on the Solenoid Valve Diagram W 3 Push the YELLOW lead from the 25 control cable onto the remaining terminal on the Solenoid Valve Diagram W 4 Push the RED lead from the 25 control cable onto the piggyback terminal joined with common on the Gas Pressure ...

Page 11: ...a potentially hazardous condition It is not designed to and cannot replace regular vent system inspection appliance servicing and combustion testing DO NOT USE IT AS A SUBSTITUTE FOR PROFESSIONAL APPLIANCE MAINTENANCE 1 Close all doors and windows of the building If appliance is installed in utility room or closet close the entrance door to this room Close fireplace dampers 2 Turn on clothes dryer...

Page 12: ... Venter Relay The Venter should shut off within 10 minutes Replace WHK 2 Relay Timer Part 950 1067 With the Blue and thin Black wires still removed from the previous step remove the Gray and Blue wires from the Venter Relay Check for continuity between the Venter Relay terminals which the Gray and thin Black wires were connected to Replace Venter Relay Part 950 1040 The Venter is not wired to the ...

Page 13: ...Venter motor wire Jump the Red Black and Blue wires on Water Heater Gas Pressure Switch The Venter should start SYMPTOM 3 HSUL GPAK SERIES POWER VENTER OR DRAFT INDUCER OPERATES WITH WATER HEATER NOT WITH FURNACE OR BOILER BEFORE CONTINUING THE WHK 2 SHOULD HAVE POWER THE WATER HEATER SHOULD BE OFF AND THE FURNACE OR BOILER SHOULD BE CALLING FOR HEAT Check wiring inside Venter electrical box from ...

Page 14: ...elay Timer 950 1067 Linear Limit Spill Switch 950 2064 Pilot Saver Kit Optional 950 2061 WHAT IS NOT COVERED Product installed contrary to our installation instructions Product that has been altered neglected or misused Product that has been wired incorrectly Product that has been damaged by a malfunctioning or mistuned burner Any freight charges related to the return of the defective part Any lab...

Page 15: ...TYPICAL APPLICATION 13 FURNACE OR BOILER WITH MILLIVOLT WATER HEATER MILLIVOLT WATER HEATER ...

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