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OPERATION CIRCUIT CHECK

1. Place water heater in operation. A. The Power Venter should operate.

2. Turn gas pilot knob to “pilot”.  B. The Power Venter should continue to operate for approximately 1 minute. The length of the 

post-purge cycle can be varied by adjusting the post purge control.  See “Post Purge Timer Adjustment” on bottom of page.

3. Repeat steps #1 and #2 to assure proper operation.

SAFETY INTERLOCK TEST 

1. Remove the BLUE lead from the normally open contact of the Gas Pressure Switch. (This will disable the Power Venter).

2. Adjust the heater’s thermostat or run hot water until full burner operation occurs.

3. Within 3 minutes the Linear Limit spillage sensing switch circuit should disrupt power to the Gas Solenoid Valve, stopping the 

supply of gas to water heater.

4. 

IMPORTANT: 

Wait 5 minutes and push the reset button on the Linear Limit spillage sensing switch.

5. Reconnect the BLUE lead to the normally open terminal of the Gas Pressure Switch.

6. Re-light pilot following the water heater manufacturer’s instructions.

7. Extinguish the pilot with the burner off. Determine, after 3 minutes that there is no gas flow to the main burner. If gas flow to the 

main burner is detected, replace the water heater gas valve immediately.

COMBUSTION AIR TEST

The Linear Limit spillage sensing switch is designed to alert the user to a potentially hazardous condition. It is not designed to, and
cannot replace, regular vent system inspection, appliance servicing and combustion testing.  DO NOT USE IT AS A SUBSTITUTE
FOR PROFESSIONAL APPLIANCE MAINTENANCE.

1. Close all doors and windows of the building. If appliance is installed in utility room or closet, close the entrance door to this room. 

Close fireplace dampers.

2. Turn on clothes dryer. Turn on all exhaust fans, such as range hoods, bathroom exhausts and whole house fans to maximum 

speeds.

3. Following the water heater manufacturer's  instructions, place the appliance in operation, set thermostat for continuous operation.

4. Allow fans and appliance to operate for 5 minutes.

5. Tripping of the Linear Limit spillage sensing switch during 5 minute appliance operation indicates an unsafe operating condition. 

Turn off fuel supply to appliance and DO NOT OPERATE UNTIL UNSAFE VENTING CONDITION IS INVESTIGATED BY 
A PROFESSIONAL CONTRACTOR OR UTILITY SERVICE PERSONNEL.

6. Return all windows, doors and fans to their previous conditions of use.

POST PURGE TIMER ADJUSTMENT

1. Disrupt 115 VAC power to the Power Venter.

2. Loosen the two screws and remove junction box cover.

3. The post purge timer is marked “adjustable delay control”. The adjustment is made by turning the small slotted screw. Turn it 

counter clockwise to increase the delay, clockwise to decrease the delay.
(Nominal adjustment range is 1 to 10 minutes)  

NOTE: 

Do not overturn adjustment screw on Relay/Timer.  This will damage 

Relay/Timer and void warranty.

9

Summary of Contents for WHK2 MILLIVOLT APPLIANCE INTERLOCK INST. (NOT COMPATIBLE WITH UC1) 8504026 REV A 0600

Page 1: ...Brass 1 8 NPT male x compression fitting See New Switch Diagram Use thread sealant do not over tighten IMPORTANT DO NOT alter the heater s PILOT GAS LINE See New Switch Diagram 6 Using a tube cutter cut the appropriate length of the supplied 1 4 tubing to reach from the gas pressure switch fitting to the PRESSURE TAP PORT fitting of the thermostat gas control valve Make sure each end of the tubing...

Page 2: ...S FOR PROPER OPERATION OF HEATER AND RE LIGHTING OF PILOT THESE INSTRUCTIONS ARE INTENDED AS AN AID TO QUALIFIED LICENSED SERVICE PERSONNEL FOR PROPER INSTALLATION ADJUSTMENT AND OPERATION OF THIS UNIT READ THESE INSTRUCTIONS THOROUGHLY BEFORE ATTEMPTING INSTALLATION OR OPERATION FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN IMPROPER INSTALLATION ADJUST MENT SERVICE OR MAINTENANCE POSSIBLY RE...

Page 3: ...al connections 4 Visually verify that all connections of the control cord circuit are intact 5 Follow water heater manufacturer s re lighting instructions attached to water heater or located in water heater owner s manual USER NOTE Since the Power Venter Draft Inducer cannot operate during a power outage the safety interlock controls are designed to prohibit gas flow to the water heater Follow the...

Page 4: ...itioned so the top of the coil cover is on top of or horizontal to the Solenoid Valve Do not position so that the top of the coil cover is pointing downward All gas piping shall be tested and inspected in accordance with NFPA 54 ANSI Z223 1 part 4 Any leakages shall be located by means of an approved combustible gas detector soap and water or an equivalent nonflammable solution as applicable If le...

Page 5: ...1 Attach the Linear Limit sensing switch mounting bracket to the top of the water heater using the sheet metal screws provided The Linear Limit bracket should be approximately 1 2 from the draft hood See Diagram E 2 Attach the three Linear Limit capillary mounting brackets around the draft hood equally spaced 3 Insert the Linear Limit spillage sensing switch capillary into the U of the Linear Limi...

Page 6: ... 2 to an HST GPAK T Series Power Venter or Draft Inducer with 950 1067 Relay Timer refer to page 5 of these instructions for wiring details If interlocking the WHK 2 to an HSUL GPAK Series Power Venter or Draft Inducer with 950 1040 Relay refer to the steps below for wiring details 115 VAC INTERLOCK WITH HSUL GPAK SERIES POWER VENTERS OR DRAFT INDUCER WITH 950 1040 24 115 VAC RELAY 1 Remove the BL...

Page 7: ...nected to terminal L1 of the Venter Relay Timer to the BLACK wire from the WHK 2 Module secure with a wire connector See Diagram T NOTE This connection allows the Venter to operate independently of the WHK 2 Module through the furnace boiler control circuit 5 Connect the WHITE lead from the WHK 2 to the WHITE lead connected to terminal L2 of the Venter Relay Timer and the WHITE motor lead Secure w...

Page 8: ...oses completing the circuit between the WHK 2 Transformer and terminals 4 5 of WHK 2 Relay Timer 3 When terminals 4 5 of the WHK 2 Relay Timer receive 24V an internal switch of the WHK 2 Relay Timer closes between L1 and BLK MTR sending current to the Gray of the WHK 2 metal conduit 4 When the water heater thermostat is satisfied the Gas Pressure Switch will open disrupting 24V to terminals 4 5 of...

Page 9: ...RNACE OR BOILER AND WATER HEATER COMMON VENTED WHK 2 CONNECTED TO AN HST GPAK T SERIES POWER VENTER OR DRAFT INDUCER WITH 950 1067 RELAY TIMER FURNACE OR BOILER AND WATER HEATER COMMON VENTED NOTE On the GPAK T Series the wire color from terminal 4 of Relay Timer is BLUE The wire from terminal 5 is ORANGE ...

Page 10: ...mmon terminal of the Gas Pressure Switch Diagram V 2 Push the remaining BLACK lead from the 6 18 2 sensing switch cable onto one of the terminals on the Solenoid Valve Diagram W 3 Push the YELLOW lead from the 25 control cable onto the remaining terminal on the Solenoid Valve Diagram W 4 Push the RED lead from the 25 control cable onto the piggyback terminal joined with common on the Gas Pressure ...

Page 11: ...a potentially hazardous condition It is not designed to and cannot replace regular vent system inspection appliance servicing and combustion testing DO NOT USE IT AS A SUBSTITUTE FOR PROFESSIONAL APPLIANCE MAINTENANCE 1 Close all doors and windows of the building If appliance is installed in utility room or closet close the entrance door to this room Close fireplace dampers 2 Turn on clothes dryer...

Page 12: ... Venter Relay The Venter should shut off within 10 minutes Replace WHK 2 Relay Timer Part 950 1067 With the Blue and thin Black wires still removed from the previous step remove the Gray and Blue wires from the Venter Relay Check for continuity between the Venter Relay terminals which the Gray and thin Black wires were connected to Replace Venter Relay Part 950 1040 The Venter is not wired to the ...

Page 13: ...Venter motor wire Jump the Red Black and Blue wires on Water Heater Gas Pressure Switch The Venter should start SYMPTOM 3 HSUL GPAK SERIES POWER VENTER OR DRAFT INDUCER OPERATES WITH WATER HEATER NOT WITH FURNACE OR BOILER BEFORE CONTINUING THE WHK 2 SHOULD HAVE POWER THE WATER HEATER SHOULD BE OFF AND THE FURNACE OR BOILER SHOULD BE CALLING FOR HEAT Check wiring inside Venter electrical box from ...

Page 14: ...elay Timer 950 1067 Linear Limit Spill Switch 950 2064 Pilot Saver Kit Optional 950 2061 WHAT IS NOT COVERED Product installed contrary to our installation instructions Product that has been altered neglected or misused Product that has been wired incorrectly Product that has been damaged by a malfunctioning or mistuned burner Any freight charges related to the return of the defective part Any lab...

Page 15: ...TYPICAL APPLICATION 13 FURNACE OR BOILER WITH MILLIVOLT WATER HEATER MILLIVOLT WATER HEATER ...

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