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Titgemeyer TIOS 220, Operating Manual, Page: 3 / 37

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Maintaining the riveting tool.............................................. 20

Bleeding the hydraulic section, refilling hydraulic oil ............ 20

Changing the jaws ................................................................ 22

Adjusting the jaw case body ................................................. 24

Table for torque values ......................................................... 25

Servicing and cleaning the riveting tool .......................... 26

Maintenance intervals ........................................................ 27

Trouble shooting................................................................. 28

Disposal of the riveting tool .............................................. 31

Technical data ..................................................................... 31

Guarantee ............................................................................ 32

List of parts ......................................................................... 33

Declaration of conformity .................................................. 35

Summary of Contents for TIOS 220

Page 1: ...L Fastening Technology Riveting Tool TIOS 220 Operating Manual ...

Page 2: ...iveting tool 6 Safety instructions 7 Basic requirements while dealing with the riveting tool 8 Noise and vibration levels of the TIOS 220 10 Description of the riveting tool 11 Necessary tools 13 Storing the riveting tool 13 Preparing the riveting tool 14 Operating the riveting tool 17 Setting the blind rivet 18 Changing the nose piece 19 ...

Page 3: ...c oil 20 Changing the jaws 22 Adjusting the jaw case body 24 Table for torque values 25 Servicing and cleaning the riveting tool 26 Maintenance intervals 27 Trouble shooting 28 Disposal of the riveting tool 31 Technical data 31 Guarantee 32 List of parts 33 Declaration of conformity 35 ...

Page 4: ... instruc tions carefully All the procedures necessary for the operation have been described in these guiding instructions You may carry out only those procedures which have been described here In case of obstructions you may repair only those obstructions which have been marked with a O Operator All the illustrations and position codes in the individual diagrams take refe rence from the list of pa...

Page 5: ... yourself well with these diagrams and their meanings Caution Hazard of injury This marking indicates a potential hazard Attention Material damage This marking points at a procedure which may cause damage to the riveting tool or the work piece Note This marking indicates useful information This point marks every paragraph which requires you to act by yourself Attention Environmental hazard This ma...

Page 6: ...s that you must read the operating instructions before using the riveting tool A Marking of the type B Serial number C CE marking D Instruction for reading the operating instructions E TÜV Mark safety checked F Name of the manufacturer as well as the value of the maximum opera ting pressure G Supplier ...

Page 7: ... compressed air which falls into class 2 of air quality as per ISO 8573 1 Caution Hazard of injury because of explosion Never use the riveting tool in an atmosphere prone to explosions Ensure that the workplace is well lit and clean Hazard of injury due to the openly moving compressed air hose Connect and lay the compressed air hose properly Hazard of injury due to tripping over Lay the compressed...

Page 8: ...ch have been approved for the operating pressure Disconnect the compressed air supply from the riveting tool at the time of installation or maintenance Wear personal safety gear safety glasses and safety helmet Attention Please pay attention to the information on the pack of the blind rivet Use the riveting tool only at operating temperatures above 5 C and 45 C For different diameters of the rivet...

Page 9: ...ty for damage resulting from incorrect repairs or the use of spare parts from other sources At the time of leaving the workplace do not leave the riveting tool with pressure on A guarantee is void if any repair work carried out on the riveting tool has lead to any damage of the riveting tool The riveting tool TIOS 220 has been checked and manufactured accor ding to European guidelines The declarat...

Page 10: ...levels of the TIOS 220 Noise level The sound emission level for workplaces is LPAI 70dB A as per ISO 10843 and DIN EN 3744 Vibration level The effective value measured on acceleration with the handle as per ISO FDIS 8662 11 is ahw 2 5m s2 10 ...

Page 11: ...s the jaw case body and the jaw case 3 Hydraulic The pneumatic and the hydraulic housing units are located in the hydraulic housing 4 Safety Prevents the spent mandrel from leaving the mechanism tool if the collecter is not filled the locking catch nose 4 1 which is subject to spring thrust clicks into place when the spent mandrel collector 6 is fitted on 6 Spent mandrel Serves the purpose of coll...

Page 12: ...the hydraulic oil system 9 Safety valve Brass In case of very high pressures approx 8 bar or more it opens and lets the air out 10 Plug Serves the purpose of protection of the thread and also against dirt 11 Swivel Serves as the connection for compressed air joint hoses operating pressure 6 bar 12 Suction In out for mandrel suction arrangement trigger 13 Trigger When activated the riveting procedu...

Page 13: ...l first use If you do not use the riveting tool immediately store it inside the original packing dry and dust free Long term storage after usage Clean the riveting tool see Servicing and cleaning riveting tool Turn off the spent mandrel collector 6 unscrew the swivel joint 11 and close the opening with a plug 10 As far as possible store all parts in their ori ginal packing After long term storage ...

Page 14: ...for oil leakage from the riveting tool Remove the plug 10 from the connection port and store in the original packing Note The swivel joint 11 and the safety valve 9 can be alternative ly fitted on both the sides of the hydraulic housing The diagram below shows the arrangement for a right hander Note In case of all screw fittings observe the table for torque values in the chapter Riveting tool main...

Page 15: ...itting having a 1 4 Withworth pipe thread as per ISO 228 Attention Material damage by compressed air As per norm ISO 8573 1 class 2 compressed air must be dry and clean We recommend that you fit a compressed air main tenance unit to the riveting tool Compressed air hose should be connected to the swivel joint 11 as prescribed Note The operating pressure must be between a minimum of 5 and a maximum...

Page 16: ...an the replaced nose piece 1 and screw into the locating hole on the underside of the riveting tool using the box wrench SW11 24 Attention Material damage due to damaged threads It should be possi ble to screw on the nose piece with bare hands Do not use force You must overcome the spring thrust on the jaws Screw the nose piece 1 carefully into the nose cap 2 Tighten the nose piece 1 using box wre...

Page 17: ...ury due to unchecked wearing out of the mandrel Use only an undamaged spent mandrel collector and ensure that it has been correctly fitted locking catch nose 4 1 of the safety mechanism 4 properly clicked into place Attention Material damage Always work with artificial spent mandrel collector 6 In the absence of the spent mandrel collector the safety mechanism 4 closes the outlet Collected mandrel...

Page 18: ...acturer Suction trigger 12 should be straightened upto the stop point and held there Air escapes from the air outlets 6 1 Feed the blind rivet a into the nose piece 1 The blind rivet is sucked and held in the nose piece Hold trigger 12 insert the blind rivet a into the already prepared hole and press firmly Straighten the trigger 13 upto the stop point and hold it there The rivet is set and the ma...

Page 19: ... Alu wood Unscrew the appropriate nose piece 1 from the collecting hole on the underside of the riveting tool using the box wrench SW11 24 Unscrew the nose piece 1 from the nose cap 2 Note Clean the replaced nose piece 1 and screw into the collecting hole on the underside of the riveting tool using the box wrench SW11 24 Attention Material damage due to damaged threads It should be possi ble to sc...

Page 20: ...ding the hydraulic section refilling hydraulic oil It is necessary to bleed the hydraulic system or to refill the hydraulic oil when oil is leaking from defective O rings after an oil change at the time of an overhaul either after a maximum of 3 years or after 2000 working hours Detach the compressed air connection Note Unscrew nose cap 2 so that there is no more pressure on the hydraulic cylinder...

Page 21: ...ged then replace immediately Unscrew the socket head screw 7 in the hydraulic housing carefully using the internal hex key SW4 23 Screw the oil refill adapter screw 22 into the free opening Set the filled oil gun 21 Using the oil gun 21 inject the hydraulic oil e g DEA Astron HLP 32 or a similar grade oil firmly Withdraw the oil gun 21 and unscrew the oil refill adapter screw 22 Screw on the socke...

Page 22: ...he O ring has been damaged replace immediately Loosen the nose cap 2 with a wrench SW16 unscrew and separate carefully from the jaw case body 18 Loosen the jaw case 14 from the jaw case body 18 using a wrench SW15 hold against the jaw case body using wrench SW15 Unscrew the jaw case 14 carefully by hands the jaws 15 remain loose inside the jaws casing and discard Remove jaw pusher 16 and pressure ...

Page 23: ...case body 18 using a wrench SW15 and a lock nut and tighten the jaw case 14 using a wrench SW15 see Table for torque values Attention Material damage If mounted correctly then the jaws must jut out at the same level from the jaw case 14 It should be possi ble to press them into the jaw case 14 with the thumb Note At the time of replacing the jaws it may be observed that the lock nut 20 at the jaw ...

Page 24: ...Loosen the nose cap 2 with a wrench SW16 unscrew and separate carefully from the jaw case body 18 Measure the gap X at the nose cap 2 as per diagram For standard measurements X 85 mm Measure the distance between the jaw case 14 on the facing side and the hydraulic housing 3 on the facing side the correct distance measu res up to X 6 mm Loosen the lock nut 20 from the jaw case body 18 using a wrenc...

Page 25: ...e screws nuts Pos Name Threading Torque value MA in Nm 1 Nose piece Metrical M8 5 2 Nose cap Metrical M21x1 7 7 Socket head Metrical M6 4 screw 9 Safety valve Withworth pipe 20 thread 1 4 11 Swivel joint Withworth pipe 20 thread 1 4 14 Jaw case Metrical M14x1 20 18 1 Jaw case body Metrical M14x1 20 18 2 Jaw case body Metrical M11x1 6 20 Lock nut Metrical M11x1 6 ...

Page 26: ...ard of injury if the riveting tool falls down The hydaulic housing must always be kept dry clean and oil and fat free Attention Material damage due to corrosion Do not use any highly active cleaning agents or combustible liquids for cleaning purpose The following routine is recommended The riveting tool must be cleaned and checked for mechanical defects as per the respective application type After...

Page 27: ...or oil leaks from the riveting tool Clean riveting tool Oil moving parts Change hydraulic oil How Visual check Visual check Functional check Visual check if required fill with acid free oil and bleed hydraulic system With a rag With acid free oil e g ELFOLNA 46 With acid free oil e g DEA Astron HLP 32 Who Operator Operator Operator Operator Operator Operator Professional Remark If required replace...

Page 28: ...ase keep the compressed air supply detached till the source of the problem is eliminated Attention Material damage Operations which have been marked with the letter P must be carried out only by well trained experts Deliver riveting tool from overhaul Any replacement of original spare parts may be carried out only by well trained experts Note After every instance of problem removal a thorough func...

Page 29: ...Check compressed air supply O Set the compressed air setting on the maintenance unit at a maximum of 7 bar O Clean jaws O Change jaws see Maintaining the riveting tool O Tighten the screws nuts see Maintaining the riveting tool O Check oil quantity and fill up see Maintaining the riveting tool O Check and adapt oil quantity see Maintaining the riveting tool O Change nose piece see Operating the ri...

Page 30: ...s inside the riveting tool Solution O Check supply of compressed air O Set the compressed air setting on the maintenance unit at 6 bar P If operating pressure is OK deliver riveting tool from overhaul O Reset the value of X see Adjusting the jaw case body O Check the setting of compressed air O Tighten the safety valve O Replace safety valve O Check oil level and fill up O Bleed the hydraulic unit...

Page 31: ...ight 260 mm1 Width 280 mm1 Weight 1 6 kg1 Operating pressure 5 7 bar Compressed air supply Nominal diameter DN 6 Power output at 6 bar approx 13 0 kN Operating stroke approx 15 8 mm Operating range Blind rivet shaft Diameter 2 4 to 5 mm Sound emission level in the workplace LPAI 70dB A Vibration level ahw 2 5m s2 If desired the nose cap 2 can also be counted in other measure ments 1 The length and...

Page 32: ... offers a guarantee of an additional 6 months from the date of purchase The bill being the proof thereof The following working parts are excluded from the guarantee agreement Jaws 15 Nose piece 1 Socket head screw 7 with O ring 8 O rings 5 and 19 Jaw case 14 Spent mandrel collector 6 ...

Page 33: ...ket head screw M6x6 DIN 7984 348 248 8 1 O ring 5x2 348 249 9 1 Safety valve complete 348 281 10 1 Plug 934 126 11 1 Swivel joint 431 536 11a 1 same with rapid coupling 1 348 280 11b 1 Air hose 2 328 290 11c 1 Push in spout brass 2 329 693 11d 1 Squeeze type hose clamp 2 329 696 12 1 Suction trigger complete 13 1 Trigger complete 14 1 Jaw case 431 582 15 1 Jaws 3 piece 431 455 16 1 Jaw pusher 431 ...

Page 34: ...tection rubber sheet with absorber 431 495 30 1 Cover plate with absorber 431 591 31 2 Countersunk head screws 431 589 Note If desired the nose cap 2 of different size can also be supplied If you have any problems if you want to order spare parts or if you require information on service instructions and training Gebr TITGEMEYER GmbH Co KG Hannoversche Straße 97 D 49084 Osnabrück Germany Telefon 49...

Page 35: ...onsibility by MS Gerätebau GmbH Hannoversche Str 97 49048 Osnabrück Germany The following harmonized norms have been adherred to pr EN 792 14 0895 EC Guideline 98 37 EG We as manufacturers declare The products mentioned aboe comply with the requirements of the said guidelines and norms In addition to this the manufacturing process is also subject to a certified quality management system as per DIN...

Page 36: ...H Co KG Hannoversche Straße 97 49084 Osnabrück Postfach 43 09 49033 Osnabrück Tel 49 0 541 5822 0 Fax 49 0 541 5822 491 E Mail vertrieb gfb titgemeyer com Web www titgemeyer com TITGEMEYER Tb1311GB 0102 1 TIOS Registered trademark of TITGEMEYER Gesellschaft für Befestigungstechnik ...

Page 37: ...lustration Checklist of the TIOS 220 Please check if all the contents mentioned below are there in the package All the parts indicated with an arrow must be present in the quantity mentioned GFB No Pos Name Qty available 431 455 15 Jaws 3 piece 348 349 21 Oil gun 348 346 22 Oil refill adapter screw 348 296 23 Hex key SW4 488 003 24 Box wrench SW11 934 110 27 Info brochure Tb 1293 28 Operating Manu...

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