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SAFETY

This generator was designed for specific applications. DO NOT attempt to modify the unit in any way or use
it for any application that it was not designed to do. Ask the dealer or contact the factory if you have any
questions concerning the generator’s application.

Warnings and cautions in this manual and on decals and tags on the unit are not all inclusive. It would be
impossible to anticipate every circumstance that might involve a hazard. Handling, operating, or servic-
ing this unit by any procedure not recommended by the manufacturer may render this equipment unsafe
and may pose a threat to you or to others.

CAUTION! The engine exhaust contains chemi-
cals known to the State of California to cause can-
cer, birth defects, or other reproductive harm.

The generator produces a very powerful volt-
age that can cause extremely dangerous elec-
trical shock. Avoid contact with bare wires, ter-
minals, etc. never permit an unqualified per-
son to operate or service the generator.

Never handle any kind of electrical cord or de-
vice while standing in water, while barefoot or
with wet hands or when feet are wet. Danger-
ous electrical shock could result.

The National Electric Code requires that the
frame and external conductive parts be prop-
erly connected to an approved earth ground.
Local electrical codes may vary. Check with an
electrician for local grounding requirements.

Use a ground fault circuit interrupter in any
damp or highly conductive area such as metal
decking or steel work.

Do not use worn, bare, frayed or otherwise dam-
aged electrical cords or wiring with the genera-
tor. A defective cord may result in electrical
shock or may cause damage to equipment.

Do not expose unit to excessive moisture, dirt
or corrosive vapors. Unit must be operated on
a level surface.

Comply with all laws regulating the storage and
handling of diesel fuel. Diesel fuel is highly flam-
mable and explosive. Avoid spilling diesel fuel
on a hot engine. Do not allow smoking, open
flames, sparks or heat in the vicinity while han-
dling diesel fuel.

Do not overfill the fuel tank. Always allow room
for diesel fuel expansion. Diesel fuel could over-
flow and cause fire or explosion if tank is over-
filled. Allow for a 20 minute cool down before
refueling. Never refuel tank while engine is
running.

Only operate this unit outside with adequate venti-
lation. This generator’s diesel engine exhaust pro-
duces carbon monoxide gas that can cause un-
consciousness or even death.

Never store a generator with fuel in the tank where
diesel fuel vapors could be ignited by a flame,
spark, or pilot light from an appliance such as a
furnace, water heater, or clothes dryer.

Always allow a minimum of 2 feet of clearance on
all sides for ventilation while unit is operating. Al-
low 2 feet of clearance from all combustibles.

Generator must always be stopped or started with
all loads unconnected. Start the engine and let it
stabilize before connecting any loads. Disconnect
all loads before shutting down the generator.

Never insert any object through the cooling slots
of the engine. You could damage the unit or cause
injury.

NEVER OPERATE THE GENERATOR:

In rain
In an enclosed compartment
If connected devices overheat
If electrical output is lost
If engine or generator sparks
If flame or smoke is observed
If unit vibrates excessively

CAUTION! If it is your first time starting the gen-
erator, allow it to run for 30 minutes before con-
necting electrical loads. This is for wet seating

purposes

Caution: Customer takes full responsibility for use
of this unit as a home generation system.

4

Summary of Contents for TG 6500D

Page 1: ...strength generating unit of electrical power The diesel engine and the generator are both potentially extremely hazardous and could cause physical injury or even death if improperly used WARNING Do No...

Page 2: ...tions will eliminate the danger of possible carbon monoxide poisoning fire or explosion TWO 2 FEET OF CLEARANCE on all sides is required even while using outdoors This unit is sold solely for the purp...

Page 3: ...also help to dissipate static electricity resulting from ungrounded devices MODEL TG 6500D DIESEL POWERED ELECTRIC GENERATOR Add up the Watts of all devices you connect to the TI TAN INDUSTRIAL GENERA...

Page 4: ...expose unit to excessive moisture dirt or corrosive vapors Unit must be operated on a level surface Comply with all laws regulating the storage and handling of diesel fuel Diesel fuel is highly flam...

Page 5: ...red plug inside the fuel tank filter this allows for fuel expansion Replace fuel cap Wipe up any spilled diesel fuel WARNING Do not clean filter with any type of detergent Check air filter Remove cove...

Page 6: ...int Sprayer 1 3 HP 600 Handheld Airless Paint Sprayer 150 Radio 50 to 200 Refrigerator 600 Slow Cooker 200 Submersible Pump 1 1 2 HP 2800 Submersible Pump 1 HP 2000 Submersible Pump 1 2 HP 1500 Sump P...

Page 7: ...ure 5 1 Be sure unit is at a level well ventalated position 2 Check fluid for proper levels 3 Turn on fuel valve figure 3 4 Put Throttle lever to the run position figure 5 5 Turn ignition key on contr...

Page 8: ...el possible bad fuel pump 3 Reconnect fuel line and follow starting procedures Fuel pumping but unit will not start 1 Follow the steel fuel line up to the injector 2 Disconnect the fuel line from the...

Page 9: ...Control Panel Shows operating voltage DC Output 240 volt receptacle StartingSwitch 120 Volt Receptacle Hourmeter Twist Lock 120 Volt Receptacle 9 Ground Lug Breaker D C Posts 120 volts Receptacles...

Page 10: ...s to be serviced TROUBLESHOOTING Problem Cause Solution 1 Reset the circuit breaker 2 Check repair 3 Connect another device that is in good condition 4 Contact service center 1 Disconnect shorted load...

Page 11: ...Parts Catalog P O Box 791 Travelers Rest S C 29690 Phone 864 834 7212 Service Replacement Parts 800 845 4141 11...

Page 12: ...Head Gasket 10 Push Rod O ring 11 Starter Cover Plate 12 Crank Shaft Bearing 13 CamShaft Bearing 14 Bearing Retainer Plate 15 Fuel Pump cover 16 Fuel Pump Gasket 17 Fuel Pump Shims 18 CrankShaft Oil S...

Page 13: ...aft Bearing 3 Balancer Shaft 4 Key 5 Balancer Shaft Gear 6 Camshaft Drive Gear 7 CrankShaft 8 Balancer Shaft Drive Gear 9 Flywheel 10 Camshaft 11 Cam Shaft Drive Gear Part Name 2 Crank Shaft Assembly...

Page 14: ...6 O Ring 7 Governor Assembly 8 Governor Arm 9 Dowel Pin 10 Governor Arm Shaft 11 Flat Washer 12 Governor Shaft Bearing 13 Lock Nut 14 Dowel Pin 15 Governor Arm 16 Thrust Bearing 17 Seal Wire 19 Gover...

Page 15: ...Rocker Arm Pedestal 11 Intake Rocker Arm 12 Split Valve Locks 13 Valve Keepers 14 Valve Spring 15 Valve Guide Seal 16 Spring Seat Washer 17 Padestal Dowel Pin 18 Cylinder Head 19 Exhaust Valve 20 Int...

Page 16: ...embly 1 Snap Rings 2 Piston 3 Piston Pin 4 Pin Bushin 5 Connecting Rod 6 Rod Cap Bolt 7 Rod Sleeve Bearing 8 Rod Cap 9 Washer 10 Nut Part Name Part Name Some Parts Sold As Assemblies 3 Pistion Rings N...

Page 17: ...6 Fuel Injection System These Parts Sold As Assemblies 17 Fuel Injector Fuel Pump...

Page 18: ...7 Fuel Return line 8 Vibration Dampers 9 Fuel Tank 10 Fuel Gauge 11 Drain Plug 12 Gasket 13 Fuel Injector Line 14 Fuel Filter 15 Fuel Injector Pump 16 Fuel Filter Plate 17 Rubber Fuel Line 18 O ring 1...

Page 19: ...8 StarterAssembly 1 2 3 4 5 1 Fly Wheel 2 Recoil Cup 3 Blower Housing Gaskets 4 Blower Housing 5 Recoil Assembly Part Name Some Parts Sold As Assemblies 19...

Page 20: ...20...

Page 21: ...21 P O Box 791 Travelers Rest S C 29690 Phone 864 834 7212 Service Replacement Parts 800 845 4141 186...

Page 22: ...22...

Page 23: ...il 9hp Titan Diesel Engine steel sleeve Cylinder 3 5 Gallon Fuel Tank Approx Run Time 10hrs 50 Load TITAN INDUSTRIAL P O Box 791 Travelers Rest S C 29690 800 845 4141 www titanindustrial net RPM 3720...

Page 24: ...P O Box 791 Travelers Rest S C 29690 Phone 864 834 7212 Service Replacement Parts 800 845 4141...

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