background image

Engine is running but no
power output is available.

Engine runs good until loads
are connected, then bogs
down.

Engine will not start or engine
starts but runs rough.

Engine shuts down during
operation.

Engine lacks power

1. Circuit breaker is open.
2. Poor connection or defective

cord set.

3. Connected device is bad.
4. Fault in generator.

1. Short circuit in a connected

load.

2. Overloaded generator.
3. Engine speed is too slow.
4. Short in generator circuit.

1. On/Off Switch is turned ‘OFF’.
2. Battery is dead
3. Dirty air cleaner.
4. Out of diesel fuel.
5. Stale diesel fuel.
6. Not enough speed or force is

used for recoil start.

7. Water in diesel fuel.
8. Speed control is not set to

“RUN”.

9. Low oil level.

10. Oil nozzle is dirty.
11. Engine has lost compression.

1. Out of diesel fuel.
2. Fault in engine.

1. Load is too high.
2. Dirty air filter.
3. Engine needs to be serviced.

TROUBLESHOOTING

Problem

Cause

Solution

1. Reset the circuit breaker.
2. Check & repair.
3. Connect another device

that is in good condition.

4. Contact service center.

1. Disconnect shorted load.
2. See ‘Connecting Electrical

Loads’ section of manual.

3. Contact service center.
4. Contact service center.

1. Turn On/Off Switch to ‘ON’.
2. Charge or replace it.
3. Clean air filter
4. Fill fuel tank.
5. Drain fuel tank and refill.
6. Read and follow directions.
7. Drain and refill tank.
8. Move speed control to “RUN”

position.

9. Add oil to proper level.

10. Clean oil nozzle.
11. Contact service center.

1. Fill fuel tank.
2. Contact service center

1. See ‘Connecting Electrical

Loads’ section of manual.

2. Replace the air filter.
3. Contact service center.

Service
1-800-845-4141

Replacement Parts
1-800-845-4141

Fax

864-834-5127

Toll Free 1-800-845-4141

www.titanindustrial.com

If engine has a difficult time

starting around freezing

temperatures

Add 2-5 oz. of 15W-40

motor oil to the orange cap

located on top of engine,

next to the Decompression lever.

10

Summary of Contents for TG 6500D

Page 1: ...strength generating unit of electrical power The diesel engine and the generator are both potentially extremely hazardous and could cause physical injury or even death if improperly used WARNING Do No...

Page 2: ...tions will eliminate the danger of possible carbon monoxide poisoning fire or explosion TWO 2 FEET OF CLEARANCE on all sides is required even while using outdoors This unit is sold solely for the purp...

Page 3: ...also help to dissipate static electricity resulting from ungrounded devices MODEL TG 6500D DIESEL POWERED ELECTRIC GENERATOR Add up the Watts of all devices you connect to the TI TAN INDUSTRIAL GENERA...

Page 4: ...expose unit to excessive moisture dirt or corrosive vapors Unit must be operated on a level surface Comply with all laws regulating the storage and handling of diesel fuel Diesel fuel is highly flam...

Page 5: ...red plug inside the fuel tank filter this allows for fuel expansion Replace fuel cap Wipe up any spilled diesel fuel WARNING Do not clean filter with any type of detergent Check air filter Remove cove...

Page 6: ...int Sprayer 1 3 HP 600 Handheld Airless Paint Sprayer 150 Radio 50 to 200 Refrigerator 600 Slow Cooker 200 Submersible Pump 1 1 2 HP 2800 Submersible Pump 1 HP 2000 Submersible Pump 1 2 HP 1500 Sump P...

Page 7: ...ure 5 1 Be sure unit is at a level well ventalated position 2 Check fluid for proper levels 3 Turn on fuel valve figure 3 4 Put Throttle lever to the run position figure 5 5 Turn ignition key on contr...

Page 8: ...el possible bad fuel pump 3 Reconnect fuel line and follow starting procedures Fuel pumping but unit will not start 1 Follow the steel fuel line up to the injector 2 Disconnect the fuel line from the...

Page 9: ...Control Panel Shows operating voltage DC Output 240 volt receptacle StartingSwitch 120 Volt Receptacle Hourmeter Twist Lock 120 Volt Receptacle 9 Ground Lug Breaker D C Posts 120 volts Receptacles...

Page 10: ...s to be serviced TROUBLESHOOTING Problem Cause Solution 1 Reset the circuit breaker 2 Check repair 3 Connect another device that is in good condition 4 Contact service center 1 Disconnect shorted load...

Page 11: ...Parts Catalog P O Box 791 Travelers Rest S C 29690 Phone 864 834 7212 Service Replacement Parts 800 845 4141 11...

Page 12: ...Head Gasket 10 Push Rod O ring 11 Starter Cover Plate 12 Crank Shaft Bearing 13 CamShaft Bearing 14 Bearing Retainer Plate 15 Fuel Pump cover 16 Fuel Pump Gasket 17 Fuel Pump Shims 18 CrankShaft Oil S...

Page 13: ...aft Bearing 3 Balancer Shaft 4 Key 5 Balancer Shaft Gear 6 Camshaft Drive Gear 7 CrankShaft 8 Balancer Shaft Drive Gear 9 Flywheel 10 Camshaft 11 Cam Shaft Drive Gear Part Name 2 Crank Shaft Assembly...

Page 14: ...6 O Ring 7 Governor Assembly 8 Governor Arm 9 Dowel Pin 10 Governor Arm Shaft 11 Flat Washer 12 Governor Shaft Bearing 13 Lock Nut 14 Dowel Pin 15 Governor Arm 16 Thrust Bearing 17 Seal Wire 19 Gover...

Page 15: ...Rocker Arm Pedestal 11 Intake Rocker Arm 12 Split Valve Locks 13 Valve Keepers 14 Valve Spring 15 Valve Guide Seal 16 Spring Seat Washer 17 Padestal Dowel Pin 18 Cylinder Head 19 Exhaust Valve 20 Int...

Page 16: ...embly 1 Snap Rings 2 Piston 3 Piston Pin 4 Pin Bushin 5 Connecting Rod 6 Rod Cap Bolt 7 Rod Sleeve Bearing 8 Rod Cap 9 Washer 10 Nut Part Name Part Name Some Parts Sold As Assemblies 3 Pistion Rings N...

Page 17: ...6 Fuel Injection System These Parts Sold As Assemblies 17 Fuel Injector Fuel Pump...

Page 18: ...7 Fuel Return line 8 Vibration Dampers 9 Fuel Tank 10 Fuel Gauge 11 Drain Plug 12 Gasket 13 Fuel Injector Line 14 Fuel Filter 15 Fuel Injector Pump 16 Fuel Filter Plate 17 Rubber Fuel Line 18 O ring 1...

Page 19: ...8 StarterAssembly 1 2 3 4 5 1 Fly Wheel 2 Recoil Cup 3 Blower Housing Gaskets 4 Blower Housing 5 Recoil Assembly Part Name Some Parts Sold As Assemblies 19...

Page 20: ...20...

Page 21: ...21 P O Box 791 Travelers Rest S C 29690 Phone 864 834 7212 Service Replacement Parts 800 845 4141 186...

Page 22: ...22...

Page 23: ...il 9hp Titan Diesel Engine steel sleeve Cylinder 3 5 Gallon Fuel Tank Approx Run Time 10hrs 50 Load TITAN INDUSTRIAL P O Box 791 Travelers Rest S C 29690 800 845 4141 www titanindustrial net RPM 3720...

Page 24: ...P O Box 791 Travelers Rest S C 29690 Phone 864 834 7212 Service Replacement Parts 800 845 4141...

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