Titan PGD2000 Operator'S Manual Download Page 10

10 
 

Service and Maintenance  

The Titan Gas-Powered Post Driver has been manufactured and designed to give you years of trouble-
free post driving. Always refer to the Honda GX35 manual for service and maintenance guidelines on 
your engine. The following maintenance guidelines will keep your machine in top-performing condition.  

Be sure to properly store your Titan Post Driver. 

DO NOT

 lay it horizontally on the driver side or resting 

on the engine. The recommended method of storing is in an upright position, however, if this is not 
possible, place it on a flat surface with the barrel and brush-guard supporting the machine at an angle, 
so that the top handle is the highest point.   

If you are experiencing an issue with the Honda engine, please contact your local Honda dealer 

for parts and service. Titan Post Drivers does not carry the engine parts for Honda, nor does 
Titan Post Drivers determine the warranty, which is honored by Honda. 

 

Before each use:

 

1.  Check the engine oil level by holding the machine in an upright position. Lying the machine 

down to check the oil will give you a false reading. Use SAE 10W-30 oil to top off if 
necessary. 

2.  Check the engine air filter. If it is overly soiled, clean or replace it. 
3.  Check all post driver fasteners and retighten if necessary. If you choose to reinstall any 

bolts with new Loctite, you must clean the bolt and the area of the bolt hole with parts 
cleaner to remove any grease residue. The Loctite will not be effective if grease is present. 
Follow any torque requirements. 

4.  Visually check the inside of the barrel and the anvil for any debris or foreign objects. 
5.  Check for any fluid leaks. 

First 10 hours use:

 

1.  Change the engine oil following the guidelines in your Honda GX35 manual. Dispose of 

discarded oil in accordance with all local, state, and federal regulations

DO NOT 

OVERFILL. 

Always check the oil level by holding the machine in an upright position. 

2.  Check all engine and post driver fasteners and retighten if necessary. If you choose to 

replace or reinstall any bolts with new Loctite, follow the guidelines listed above pertaining 
to Loctite. Follow any torque requirements. 

3. 

CHECK GREASE:

 For continuous, hard pounding and/or when the driver body is hot to the 

touch, check the grease level of your driving in the following manner: 

Remove the crank housing cover to check the EP 0 grease level. The crank area 
should look clean and grease should be visible around the crank area and on top of 
the piston. There should be a ring of grease collected against the wall of the crank 
case. 

ii 

If the ring of grease around the crank case wall measures less than ¼”, it is an 
indication that the grease level is low. Add no more than a few tablespoons of 
TITAN EP 0 grease (NON-APPROVED GREASE TYPES WILL CAUSE THE 
MACHINE TO NOT OPERATE CORRECTLY AND WILL VOID YOUR 
WARRANTY). 

You never want to exceed ½” of grease ring around the crank case 

Summary of Contents for PGD2000

Page 1: ...Operator s Manual PGD2000 PGD3200...

Page 2: ...Contents Introduction 3 Safety Warnings 4 Operating Instructions 6 Service and Maintenance 10 Servicing of Hammer and Anvil 13 Reassembly 15 Troubleshooting 17 Warranty 19 Parts Diagram List 20 Conta...

Page 3: ...Honda engine Your Titan Post Driver comes with a one year parts warranty see the Warranty section of this manual We suggest that you read the warranty information and fully understand its coverage and...

Page 4: ...round Utilities Prior to driving any object into the ground always have the location of underground utilities identified by a certified locating service You can call 811 the national Call Before You D...

Page 5: ...ration Always keep a firm grip on the handles but DO NOT excessively squeeze the handles Maintenance Warning If the warning label on your post driver is not able to be read clearly replace it immediat...

Page 6: ...d the starting instructions for the Honda GX35 engine Your Honda GX35 engine is inclinable which means it is designed to operate at any angle For optimum performance the machine is designed to be used...

Page 7: ...afe posture and balance DO NOT start the driver anywhere except in an open well ventilated area Never use your machine inside an enclosed building When you pull the starter grip DO NOT wrap the starte...

Page 8: ...nal hammer mechanism remain in the correct operating position Once you are confident that the machine is being held level and the post is centered gently engage the throttle trigger until the hammer a...

Page 9: ...ow any spilled fuel to evaporate before restarting the engine Ensure the fuel cap is adequately tightened before restarting the engine Installing the Adapter Sleeve A 1 adapter sleeve is included with...

Page 10: ...an the bolt and the area of the bolt hole with parts cleaner to remove any grease residue The Loctite will not be effective if grease is present Follow any torque requirements 4 Visually check the ins...

Page 11: ...bris the driver will require further maintenance as detailed in the Servicing of the Hammer and Anvil section of this manual iv In the event of complete removal of old grease the level of the fresh ne...

Page 12: ...Remove and service the hammer and anvil according to guidelines in the Servicing of Hammer and Anvil section 4 Replace all O rings and housing seals A rebuild kit including all the Viton O rings seals...

Page 13: ...er driver body Remove the damper section and inspect the rubber O rings and steel components for wear or debris Take notice of the orientation of the damper assembly parts as they must be oriented the...

Page 14: ...s to not damage these components Clean and inspect the piston and connecting rod Insert the crank pin into the bearing on the connecting rod to check for fit If there is excessive play or side to side...

Page 15: ...amper assembly adding a small amount of EP 0 grease to all components The hammer guide ring should be oriented correctly so the side with the large chamfer slightly rounded sloped edge is facing down...

Page 16: ...bolt hole with parts cleaner to remove any grease residue The Loctite will not be effective if grease is present All screws should be correctly tightened in an alternate pattern as machine damage wil...

Page 17: ...rease residue moving throughout the machine You may even see grease left on the posts This is a good thing It means your machine is self lubricating 5 If you feel that the anvil or hammer of the machi...

Page 18: ...tentionally grounding out and need maintenance replaced Otherwise there may be an issue with the Honda engine If you are experiencing an issue with the Honda engine please contact your local Honda dea...

Page 19: ...maintained altered or repaired by an unauthorized person Nor does this limited warranty cover any damage to machine or parts due to faulty installation of parts faulty operation or faulty maintenance...

Page 20: ...20 Parts Diagram 1 of 2...

Page 21: ...21 Parts Diagram 2 of 2...

Page 22: ...0MM SNAP RING 3 39 KEY 6x6x12 1 HARDWARE KIT 47 GASKET CLUTCH TO BODY 1 SERVICE CODE PGDHDWKIT KEY DESCRIPTION QTY DRIVER PISTON ASSEMBLY 1 M8x15 BUTTON HEAD CAP SCREW 2 SERVICE CODE PGDWDPKIT 2 M8x20...

Page 23: ...NAP RING 3 HARDWARE KIT 39 KEY 6x6x12 1 SERVICE CODE PGDHDWKIT 47 GASKET CLUTCH TO BODY 1 KEY DESCRIPTION QTY 1 M8x15 BUTTON HEAD CAP SCREW 2 DRIVER PISTON ASSEMBLY 2 M8x20 BUTTON HEAD CAP SCREW 4 SER...

Page 24: ...Contact Info Hours Monday Friday 8 AM to 5 PM CST Address 713 E Austin Blvd Nevada MO 64772 Phone 702 293 4262 Email info titanpostdrivers com...

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