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contents
Impact 540
1
SAfeTy regulATIoNS for AIrleSS
SprAyINg ______________________________ 4
1.1 Explanation of symbols used _____________________4
1.2 Electric safety _________________________________8
1.3 Electrostatic charging (formation of sparks or flames) 8
2
geNerAl vIeW of ApplIcATIoN __________ 9
2.1 Application ___________________________________9
2.2 Coating materials ______________________________9
3
DeScrIpTIoN of uNIT __________________ 10
3.1 Airless process _______________________________10
3.2 Functioning of the unit ________________________10
3.3 Legend for explanatory diagram Impact 540 _______10
3.4 Explanatory diagram Impact 540 ________________11
3.5 Technical data _______________________________12
3.6 Transportation _______________________________12
4
STArTINg operATIoN __________________ 13
4.1 High-pressure hose, spray gun and separating oil ___13
4.2 Control panel indicators _______________________13
4.3 Pressure control knob settings __________________14
4.4 Connection to the mains network _______________14
4.5 Cleaning preserving agent when
starting-up of operation initially _________________15
4.6 Taking the unit into operation with coating material 15
5
SprAyINg TechNIque __________________ 16
6
hANDlINg The hIgh-preSSure hoSe ____ 17
7
INTerrupTIoN of Work ________________ 17
8
cleANINg The uNIT (ShuTTINg DoWN) __ 18
8.1 Cleaning unit from outside _____________________18
8.2 Suction filter _________________________________18
8.3 Cleaning the high-pressure filter ________________19
8.4 Cleaning Airless spray gun _____________________19
9
remeDy IN cASe of fAulTS _____________ 20
10 ServIcINg _____________________________ 21
10.1 General servicing _____________________________21
10.2 High-pressure hose ___________________________21
11 repAIrS AT The uNIT ___________________ 21
11.1 Relief valve __________________________________21
11.2 Inlet and outlet valve __________________________22
11.3 Packings ____________________________________23
11.4 Replacing the motor __________________________24
11.5 Replacing the gears ___________________________25
11.6 Replacing the transducer ______________________26
11.7 Impact 540 connection diagram _________________27
12 AppeNDIx _____________________________ 28
12.1 Selection of tip _______________________________28
12.2 Servicing and cleaning of Airless hard-metal tips ___28
WArrANTy _________________________________ 29
SpAre pArTS lISTS __________________________ 86
Spare parts list for main assembly __________________ 86/87
Spare parts list for the fluid section _________________ 88/89
Spare parts list for drive assembly ____________________90
Spare parts list for upright cart _______________________91
Spare parts list of stand _____________________________92
Spare parts list for suction system _____________________93
AcceSSorIeS ____________________________ 94/95
