English
4
© Titan Tool Inc. All rights reserved.
Table of contents
Safety Precautions ................................................................... 2
Specifications ........................................................................... 3
General Description ................................................................. 4
Operation ................................................................................... 4
Setup ................................................................................... 4
Preparing to Paint................................................................ 5
Painting ............................................................................... 5
Control Panel Indicators
...................................................... 6
Pressure Relief Procedure .................................................. 6
Spraying .................................................................................... 7
Spraying Technique ............................................................
7
Practice ...............................................................................
7
cleanup ..................................................................................... 8
Maintenance .............................................................................. 8
General Repair and Service Notes
...................................... 8
Replacing the Motor ............................................................ 9
Replacing the Gears
............................................................ 9
Replacing the Transducer ................................................. 10
Replacing the PRIME/SPRAY Valve
................................. 10
Servicing the Fluid Section ................................................ 11
Replacing the Filters.......................................................... 12
Troubleshooting ..................................................................... 13
Parts Listings .......................................................................... 38
Main Assembly .................................................................. 38
Siphon Assembly (skid model)
.......................................... 40
Skid Assembly ................................................................... 40
Drive Assembly
................................................................. 41
Fluid Section Assembly ..................................................... 42
Low Boy Assembly
............................................................ 44
Cart Assembly
................................................................... 45
Labels
................................................................................ 46
Product Registration .......................................................... 46
Electrical Schematic
..........................................................
47
Accessories ....................................................................... 48
Warranty .................................................................................. 52
General Description
This airless sprayer is a precision power tool used for spraying
many types of materials. Read and follow this instruction manual
carefully for proper operating instructions, maintenance, and
safety information.
ON/OFF
Switch
Filter
Pressure
control
knob
Pusher stem
Motor
Siphon
Tube
Oiler
Cap
Outlet Fitting
Fluid
Section
Return
Hose
PRIME/
SPRAY
Valve
Oiler
button
Operation
This equipment produces a fluid stream at extremely
high pressure. Read and understand the warnings
in the Safety Precautions section at the front of this
manual before operating this equipment.
Setup
Perform the following procedure before plugging in the power
cord of an electric unit.
1. Ensure that the siphon tube and the return hose are
attached and secure.
2. Using a wrench, attach a minimum of 50’ of 1/4” airless
spray hose to the outlet fitting on the sprayer. Tighten
securely.
3. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten
securely.
NOTE: Do not attach the tip to the spray gun yet.
Remove the tip if it is already attached.
Make sure all airless hoses and spray guns are
electrically grounded and rated at or above the
maximum operating pressure range of the airless
sprayer.
4. Make sure the pressure control knob is in its OFF position
in the black zone.
5. Make sure the ON/OFF switch is in its OFF position.
6. Remove the fill cap with a straight-slot screwdriver, or a
coin. Fill the oil reservoir with one ounce of piston seal
lubricant (Piston Lube). Replace oiler cap.
7. Press oiler button 2-5 times to prime the oiler. Press once
for every eight hours of usage to lubricate the fluid section.
IMPORTaNT: Never operate unit for more than ten seconds
without fluid. Operating this unit without fluid will cause
unnecessary wear to the packings.
8. Fully depress the pusher stem to make sure the inlet ball
is free.
9. Make sure the electrical service is 120V, 15 amp
minimum.
10. Plug the power cord into a properly grounded outlet at
least 25’ from the spray area.
IMPORTaNT: always use a minimum 12 gauge, three-wire
extension cord with a grounded plug. Never remove the
third prong or use an adapter.
Preparing a New Sprayer
If this sprayer is new, it is shipped with test fluid in the fluid
section to prevent corrosion during shipment and storage. This
fluid must be thoroughly cleaned out of the system with mineral
spirits before you begin spraying.
IMPORTaNT: always keep the trigger lock on the spray gun
in the locked position while preparing the system.
1. Place the siphon tube into a container of mineral spirits.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure
control knob to the “MIN” setting.
Rapid Clean
RAPID
CLEAN
Pump OFF
Pressure
Control Knob
Pressure
Indicator
4. Move the PRIME/SPRAY valve down to the PRIME
position.
5. Turn on the sprayer by moving the ON/OFF switch to the
ON position.
6. Allow the sprayer to run for 15–30 seconds to flush the
test fluid out through the return hose and into the waste
container.
7. Turn off the sprayer by moving the ON/OFF switch to the
OFF position.
