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22 

EN

TROUBLEShOOTING 

PROBLEM

CAUSE

SOLUTION

 A.  The sprayer does not turn on.

 1.  The sprayer is not plugged in.

 2.  Pressure control knob is set to OFF.

 3.  The sprayer shuts off while under pressure.

 4.  No power is coming from power outlet.

 5.  The extension cord is damaged or is not the 

proper gauge or length.

 6.  There is a problem with sprayer motor.

 7.  Spray tip clogged.

 1.  Plug the sprayer in.

 2.  Turn pressure control knob to recommended 

setting.

 3.  Motor will cycle ON and OFF while spraying to 

regulate pressure. This is normal.

 4.  Reset circuit breaker or find another outlet.

 5.  Refer to General Information.

 6.  Call Technical Service (1-866-848-2698).

 7.  Refer to Clear the Spray Tip.

B.   The sprayer starts but does not 

draw material when the PRIME/

SPRAY knob is set to PRIME

 1.  The inlet valve is stuck from old material.

 2.  There is no suction at the inlet valve.  

 3.  The suction tube is not properly installed.

 4.  The suction tube is damaged or completely 

clogged.

 5.  The inlet filter is clogged.

 6.  The outlet valve is stuck or contains debris.

 7.  The inlet valve or outlet valve is worn or 

damaged.

 8.  The PRIME/SPRAY valve is plugged.

 1.  Push pusher stem to release. If still stuck refer to 

Cleaning the Inlet Valve. 

 2.  Remove suction tube and check suction by 

placing finger on bottom of inlet valve.  If no 

suction, refer to Cleaning the Inlet Valve.

 3.  Reinstall the suction tube

 4.  Replace with a new suction tube.

 5.  Refer to Clean the Inlet filter or replace the inlet 

filter.

 6.  Refer to Cleaning the Outlet Valve.

 7.  Replace the inlet valve or outlet valve.

 8.  Call Technical Service (1-866-848-2698).

 C.  The sprayer draws up material 

but the pressure drops when 

the gun is triggered (bad spray 

pattern or no spray pattern)

 1.  Pressure too low.

 2.  The spray tip is worn.

 3.  The inlet filter is clogged.

 4.  The spray tip is plugged.

 5.  The material is too heavy or thick.

 6.  The material is too coarse.

 7.  The outlet valve assembly is damaged or worn.

 8.  Spray hose is too long.

 9.  Filter accessory is dirty or plugged.

 1.  Increase the pressure by turning the pressure 

control knob to a higher setting.

 2.  Replace spray tip with a new one.

 3.  Refer to Clean the Inlet filter, or replace with a 

new inlet filter.

 4.  Refer to Clear the Spray Tip or replace with a 

new spray tip.

 5.  Thin the material, or use a larger tip (see Tip 

Selection Chart, page 12).

 6.  Strain the material or purchase the filter 

accessory (see Accessories, page 72).

 7.  Replace the outlet valve.

 8.  Remove any extra hose length that has been 

added.

 9.  Clean or replace.

D.  The PRIME/SPRAY knob is set to 

SPRAY and there is flow through 

the material return tube

 1.  The PRIME/SPRAY valve is dirty or worn.

 1.  Call Technical Service (1-866-848-2698).

 E.  The spray gun leaks

 1.  Internal parts of spray gun are worn or dirty.

 1.  Call Technical Service (1-866-848-2698).

 F.  The spray tip assembly leaks

 1.  The tip guard nut is loose.

 2.  Tip guard was assembled incorrectly.

 3.  Tip seal is worn

1.   Tighten tip guard nut.

 2.  Remove and assemble correctly. 

 3.  Replace tip seal

G.  The spray gun will not spray

 1.  The spray tip plugged.

 2.  The spray tip is in wrong position.

 3.  PRIME/SPRAY knob not set on SPRAY.

 4.  Filter accessory is dirty or plugged.

 1.  Refer to Clear the Spray Tip .

 2.  Rotate spray tip to SPRAY position.

 3.  Turn PRIME/SPRAY knob to SPRAY.

 4.  Clean or replace.

 H.  The spray pattern is poor (tailing)  1.  Pressure too low.

 2.  The spray tip is plugged.

 3.  The inlet filter is clogged.

 4.  The spray tip is worn.

 5.  The material is too heavy or thick.

 6.  Spray hose is too long.

 1.  Increase the pressure by turning the pressure 

control knob to a higher setting.

 2.  Refer to Clear the Spray Tip

 3.  Refer to Clean the Inlet filter or replace with a 

new inlet filter.

 4.  Replace the spray tip.

 5.  Thin material per manufacturer’s 

recommendations.

 6.  Remove any extra hose length that has been 

added.

  I.  The spray tip will not turn

 1.  High pressure has locked the spray tip in place.

 1.  Refer to Clear the Spray Tip.

Summary of Contents for ControlMax 1500

Page 1: ...Form No 0580356C Airless high pressure spraying unit APPAREIL DE PULV RISATION HAUTE PRESSION SANS AIR UNIDAD DE PULVERIZACI N SIN AIRE Y DE ALTA PRESI N F guide d utilisation 24 E manual del uso 46 O...

Page 2: ...an outlet that is properly installed and grounded in accordance with all local codes and ordinances WARNING Improper installation of the grounding plug can result in a risk of electric shock If repair...

Page 3: ...mp at least 20 feet 6 meters from the spray object in a well ventilated area add more hose if necessary Flammable vapors are often heavier than air Floor area must be extremely well ventilated The pum...

Page 4: ...drugs or alcohol Do not kink or over bend the hose Airless hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Do not expose the hose to temperatures or pressu...

Page 5: ...tically shut down after heavy use If this happens turn switch OFF 0 unplug the sprayer and allow to cool for 20 30 minutes and resume spraying Capability Sprays a variety of paints oil based and latex...

Page 6: ...uttons will secure the handle into place Plastic Frame Align the handle to the tabs on the unit and press into place until it snaps no snap buttons Attention Plastic Frame Do not attempt to remove the...

Page 7: ...e hose end with a wrench b Press the hose into the opening in the restraint at the bottom of the gun handle The hose will flex slightly to fit through the smaller opening and then pop into place with...

Page 8: ...lows for easy transport of the material container cart models only 7 Material return tube Fluid is sent out through the return tube and back into the original container when the PRIME SPRAY knob is in...

Page 9: ...1 To lock the trigger flip the trigger lock down until it stops in place behind the trigger 2 To unlock the trigger flip the trigger lock up until it snaps into place on the gun handle pressure relie...

Page 10: ...p cloths or mask anything that is in the spraying area and could accidentally be sprayed 1 Fully depress the pusher stem to make sure the inlet ball is free i The pusher stem will only travel approxim...

Page 11: ...E SPRAY knob to SPRAY 3 Continue to squeeze trigger until the material is flowing freely through the spray gun 4 Perform the Pressure Relief Procedure page 9 5 Make sure the spray gun trigger is locke...

Page 12: ...h h h h 311 h h h h 313 h h h h h 413 h h h h h h 515 h h h h h 517 h h h 619 h Spray Pressure Low Med setting 1 3 Med High setting 3 5 Med High setting 3 5 High setting 5 High setting 5 i The chart a...

Page 13: ...in order to keep gun parallel to the surface correct incorrect Hold the spray gun level i The distance from the spray gun to the spray object should not exceed 18 inches 10 12 25 30 cm correct 10 12 2...

Page 14: ...degrees from its current position i If spray tip is difficult to rotate relieve pressure by 1 slowly turn PRIME SPRAY knob to PRIME 2 unlock the spray gun and 3 squeeze trigger while pointing at scra...

Page 15: ...ls Attention Make sure your floors and furnishings are covered with drop cloths to prevent accidental drips 1 Remove the inlet filter by pulling it off the suction tube 2 Clean the screen using the ap...

Page 16: ...e Pressure Relief Procedure page 9 2 Turn spray tip 90 This will prevent air from drying out any spray material that may be inside the spray tip Wrap spray tip in a damp rag and then place entire spra...

Page 17: ...ay gun 3 Remove the spray tip from the tip guard Place both into a container of the appropriate cleaning solution i It is okay to place the spray tip and tip guard in the same container of cleaning so...

Page 18: ...ing in the black housing on the suction tube that the inlet filter attaches to is completely clean and free from spray material 9 important steP Fill a bucket with warm soapy water Following steps 5 7...

Page 19: ...ht oil can be substituted such as 10W30 motor oil or vegetable oil for example 2 Place a wrench on the outlet valve to secure it Using the second wrench remove the spray hose 3 Fill a cup or other con...

Page 20: ...pring e Take care not to lose any removed parts Visually inspect the removed parts as well as the inside and outside of the inlet valve fitting Inspect the inlet valve housing area where the inlet val...

Page 21: ...ath the outlet valve with a 2 5 mm allen wrench 3 Unscrew outlet valve from outlet valve housing using wrench Remove any accumulated material inside outlet valve housing using appropriate solution for...

Page 22: ...6 The material is too coarse 7 The outlet valve assembly is damaged or worn 8 Spray hose is too long 9 Filter accessory is dirty or plugged 1 Increase the pressure by turning the pressure control knob...

Page 23: ...ship during the applicable warranty period please call Titan Technical Service at 1 866 848 2698 do not return the product to the original retailer Under Titan s Free Tool Replacement Program Titan Te...

Page 24: ...ble de la soupape de sortie Conjunto de la v lvula de salida 5 0580071A 0580071A Inlet valve fitting includes O ring Raccord de la soupape d entr e inclut le joint torique Conexi n de la v lvula de en...

Page 25: ...de la soupape d entr e inclut le joint torique Conexi n de la v lvula de entrada incluye junta t rica 6 0580391 0580391 Inlet valve kit Trousse de la soupape d entr e Kit de v lvula de entrada 7 9885...

Page 26: ...trolMax Pro incluye los elementos 2 a 4 2 353 515 353 515 353 515 Spray tip 515 Embout 515 Boquilla de pulverizaci n 515 3 353 702 353 702 353 702 Spray guard assembly includes item 4 Ensemble anti cl...

Page 27: ...filtre d entr e Carcasa del filtro de entrada 5 0580155 0580155 0580155 Inlet filter Filtre d entr e Filtro de entrada 6 9890222 9890222 9890222 Suction tube clamp Agrafe du tube d aspiration Abrazad...

Page 28: ...619 619 ControlMax Tip Embout de ControlMax 619 Boquilla de ControlMax 619 353 702 ControlMax Tip Guard Prot ge embout ControlMax Protecci n de la boquilla ControlMax Misc Accessories Accessoires div...

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