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Assembly
Use the following procedures to install the PowrDrive onto a
PowrLiner 6900/6950 or 8900/8950.
NOTE: Illustrations in this section show a PowrLiner
without the engine and motor/pump assembly.
This allows a better view of the PowrDrive
installation.
Tools Required:
Adjustable wrenches
Phillips screwdriver
Installing the Drive Assembly
Use the following procedure to install the drive assembly onto the
PowrLiner frame.
1. Place the two side mount clamps over the PowrLiner
frame in between the hydraulic tank and the bucket holder.
2. Position the drive assembly in front of the rear tires directly
below the side mount clamps with the drive gears facing
the tires. Lift the turnbuckle and drive lever assembly up
and between the hydraulic tank and the bucket holder.
3. Using four 1.5” hex screws and four 3/8” lock washers,
attach the side mount brackets on the drive assembly to
the side mount clamps. Do not tighten the screws.
4. Loosen and remove the nut and bolt that secure the
grounding chain to the hydraulic tank cover. Do not reuse
this nut and bolt.
5. Place a flat washer onto the 1.75” hex screw. Position
the drive lever bracket on the hydraulic tank and insert the
1.75” hex screw through the grounding chain, drive lever
bracket, and hydraulic tank cover.
6. Place another flat washer on the end of the1.75” hex
screw followed by a lock washer and a 3/8” lock nut.
Tighten securely.
Drive lever
in engaged
(down) position
7. Position the side mount clamps
of the drive assembly so they are
approximately 1” from the bucket
holder.
8. Tighten the four hex screws to secure
the drive assembly in position.
9. Move the drive lever to the engaged
(down) position. The drive gears should
be contacting the rear tires.
NOTE: If adjustment to the contact tension of the drive
gears is required, loosen the turnbuckle lock nut.
Rotate the turnbuckle in the desired direction to
move the drive gears toward or away from the
tires. Tighten the turnbuckle lock nut.
Installing the Valve and Speed Control Assembly
Use the following procedure to install the valve and speed
control assembly onto the panel between the PowrLiner handle
bars. The valve and speed control assembly is installed on the
operator side of the panel.
NOTE: The valve and speed control assembly comes
pre-wired to the switch assembly. Use caution
during installation to prevent damage to the
wiring.
1. Place two large flat washers on two 1/2” screws.
2. Position the solenoid valve mounting plate on the panel
between the PowrLiner handle bars. Line up the two
holes on the solenoid valve mounting plate with the two
existing holes on the left side of the panel.
3. Insert the two 1/2” screws from the back of the panel into
the solenoid valve mounting plate. Tighten securely.
Wheel removed
for illustration
purposes.
Drive Gear
Lock Washer, 3/8"
Hex Screw, 1.5"
Hydraulic Tank
Cover
Lock Nut, 3/8"
Lock Washer
Drive Lever Bracket
Side
Mount
Bracket
Lock Nut
Side
Mount
Clamp
Bucket
Holder
Hex Screw,
1.75"
Flat Washer
Grounding Chain
