4
© Titan Tool Inc. All rights reserved.
Table of contents
Safety Precautions ................................................................... 2
Français............................................................................. 14
Español
............................................................................. 16
General Description ................................................................. 4
Operation ................................................................................... 4
Setup ................................................................................... 4
Preparing to Paint................................................................ 5
Painting ............................................................................... 5
Electronic Pressure Control Indicators
................................ 5
Pressure Relief Procedure .................................................. 5
Spraying .................................................................................... 5
Spraying Technique ............................................................ 5
Practice ............................................................................... 6
cleanup ..................................................................................... 7
Maintenance .............................................................................. 7
General Repair and Service Notes
......................................
7
Replacing the Filters............................................................ 8
Replacing the Motor (with Electronic Control)
..................... 8
Replacing the Gears
............................................................ 9
Replacing the Transducer ................................................... 9
Replacing the PRIME/SPRAY Valve
................................. 10
Servicing the Fluid Section ................................................ 10
Troubleshooting ..................................................................... 12
Parts Listings .......................................................................... 18
Main Assembly .................................................................. 18
Motor Assembly................................................................. 19
Electrical Schematic
.......................................................... 19
Gear Box Assembly
........................................................... 20
High Rider Cart Assembly
................................................. 21
Low Rider Cart Assembly
.................................................. 21
Fluid Section Assembly ..................................................... 22
Suction Set Assembly, Low Rider
..................................... 23
Accessories ....................................................................... 24
Labels
................................................................................ 24
Warranty .................................................................................. 24
General Description
This airless sprayer is a precision power tool used for spraying
many types of materials. Read and follow this instruction manual
carefully for proper operating instructions, maintenance, and
safety information.
Motor
Circuit
Breaker
Filter
Outlet
Fitting
ON/OFF
Switch
Oil Cup
Pressure
Control
Knob
PRIME/
SPRAY
Valve
Fluid
Section
Return
Hose
Siphon
Tube
Operation
This equipment produces a fluid stream at extremely
high pressure. Read and understand the warnings
in the Safety Precautions section at the front of this
manual before operating this equipment.
Setup
Perform the following procedure before plugging in the power
cord of an electric unit.
1. Ensure that the siphon tube/suction set and the return
hose are attached and secure.
2. Using a wrench, attach a minimum of 50’ of 1/4” nylon
airless spray hose to the unit. Tighten securely.
3. Attach an airless spray gun to the spray hose. Using two
wrenches (one on the gun and one on the hose), tighten
securely.
NOTE: Do not attach the tip to the spray gun yet.
Remove the tip if it is already attached.
Make sure all airless hoses and spray guns are
electrically grounded and rated for at least 3300 psi
(22.8 MPa) fluid pressure.
4. Make sure the pressure control knob is in its OFF position
in the black zone.
5. Make sure the ON/OFF switch is in its OFF position.
6. Fill the oil cup with one tablespoon of piston seal lubricant
(Piston Lube).
IMPORTaNT: Never operate unit for more than ten seconds
without fluid. Operating this unit without fluid will cause
unnecessary wear to the packings.
7. Make sure the electrical service is 120V, 15 amp
minimum.
8. Plug the power cord into a properly grounded outlet at
least 25’ from the spray area.
IMPORTaNT: always use a minimum 12 gauge, three-wire
extension cord with a grounded plug. Never remove the
third prong or use an adapter.
Preparing a New Sprayer
If this sprayer is new, it is shipped with test fluid in the fluid
section to prevent corrosion during shipment and storage. This
fluid must be thoroughly cleaned out of the system with mineral
spirits before you begin spraying.
IMPORTaNT: always keep the trigger lock on the spray gun
in the locked position while preparing the system.
1. Place the siphon tube into a container of mineral spirits.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure
control knob to the “Min” setting in the yellow zone.
Clean
Turbo PulseClean
(red zone)
OFF
(black zone)
Min. – 1800 PSI
(yellow zone)
1800 – 3300 PSI
(green zone)
OFF
(black zone)
Pressure Control Knob
Min.
PSI
Max.
PSI
4. Move the PRIME/SPRAY valve down to the PRIME position.
5. Turn the unit on by moving the ON/OFF switch to the ON
position.
6. Allow the sprayer to run for 15–30 seconds to flush the
test fluid out through the return hose and into the waste
container.
7. Turn the unit off by moving the ON/OFF switch to the OFF
position.