background image

General Description

This airless sprayer is a precision power tool used for spraying
many types of materials.  Read and follow this instruction
manual carefully for proper operating instructions,
maintenance, and safety information.

Operation

This equipment produces a fluid stream at extremely high
pressure.  Read and understand the warnings in the
Safety Precautions section at the front of this manual
before operating this equipment.

Setup

Perform the following procedure before plugging in the power
cord of an electric unit.

1. Ensure that the siphon tube and the return hose are

attached and secure.

2. Using a wrench, attach a minimum of 50’ of 1/4” nylon

airless spray hose to the outlet fitting on the sprayer.
Tighten securely.

3. Attach an airless spray gun to the spray hose.  Using two

wrenches (one on the gun and one on the hose), tighten
securely.

Make sure all airless hoses and spray guns are electrically
grounded and rated at or above the maximum operating
pressure range of the airless sprayer. 

4. Make sure the pressure control knob is in its OFF position

in the black zone.

5. Make sure the ON/OFF switch is in its OFF position.
6. Fill the oil cup with one tablespoon of piston seal lubricant

(Piston Lube).

Never operate unit for more than ten seconds without
fluid.  Operating this unit without fluid will cause
unnecessary wear to the packings.

7. Make sure the electrical service is 120V, 15 amp

minimum.

8. Plug the power cord into a properly grounded outlet at

least 25’ from the spray area.

CAUTION

WARNING

NOTE: Do not attach the tip to the spray gun yet.

Remove the tip if it is already attached.

WARNING

ON/OFF 

Switch

Motor

Siphon 

Tube

Xact Digital 

Control System 

(Optional)

Control 

System 

Cover

Pressure 

Control 

Knob

Oil Cup

Outlet 
Fitting

Fluid 
Section

Return 
Hose

PRIME/ 
SPRAY 
Valve

4

© Titan Tool Inc.  All rights reserved.

Always use a minimum 12 gauge, three-wire extension cord
with a grounded plug.  Never remove the third prong or use
an adapter.

Preparing a New Sprayer

If this sprayer is new, it is shipped with test fluid in the fluid
section to prevent corrosion during shipment and storage.
This fluid must be thoroughly cleaned out of the system with
mineral spirits before you begin spraying.

Always keep the trigger lock on the spray gun in the
locked position while preparing the system.

1. Place the siphon tube into a container of mineral spirits.
2. Place the return hose into a metal waste container.
3. Set the pressure to minimum by turning the pressure

control knob to the “Min” setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to

the PRIME position.

5. Turn on the sprayer by moving the

ON/OFF switch to the ON position.

6. Allow the sprayer to run for 15–30 seconds

to flush the test fluid out through the return hose and into
the waste container.

7. Turn off the sprayer by moving the ON/OFF switch to the

OFF position.

Preparing to Paint

Before painting, it is important to make sure that the fluid in the
system is compatible with the paint that is going to be used.

Always keep the trigger lock on the spray gun in the
locked position while preparing the system.

1. Place the siphon tube into a container of the appropriate

solvent.  Examples of the appropriate solvent are water for
latex paint or mineral spirits for oil-based paints.

2. Place the return hose into a metal waste

container.

3. Set the pressure to minimum by turning

the pressure control knob to the “Min”
setting in the yellow zone.

4. Move the PRIME/SPRAY valve down to the

PRIME position.

NOTE: Hold the return hose in the waste

container when moving the
PRIME/SPRAY valve to PRIME in
case the sprayer is pressurized.

Min PSI 

(Bar)

Max PSI 

(Bar)

Pu

lse

Cl

ea

n

CAUTION

NOTE: Incompatible fluids and paint may cause the

valves to become stuck closed, which would
require disassembly and cleaning of the
sprayer’s fluid section.

Min PSI 

(Bar)

Max PSI 

(Bar)

Blinking Yellow

0-200 PSI

Solid Yellow

201-1900 PSI

Solid Green 

1901-3300 PSI

Motor  Running

Pu

lse

Cl

ea

n

Min. – 1900 PSI

(yellow zone)

1901 – 3300 PSI

(green zone)

Turbo PulseClean 

(red zone)

OFF 

(black 

zone)

Pressure 
Control Knob

CAUTION

CAUTION

Summary of Contents for 440ix

Page 1: ... this manual 440ix Airless Sprayer Owner s Manual For professional use only NOTE This manual contains important warnings and instructions Please read and retain for reference X Lock Theft Deterrent System Security Code Model Numbers Skid Basic 700 3030 Skid Loaded 700 3035 High Rider Basic 700 3040 High Rider Loaded 700 3045 ...

Page 2: ...RESSURE RELIEF PRESSURE described in the pump manual ALWAYS keep tip guard in place while spraying The tip guard provides some protection but is mainly a warning device ALWAYS remove the spray tip before flushing or cleaning the system Paint hose can develop leaks from wear kinking and abuse A leak can inject material into the skin Inspect the hose before each use NEVER use a spray gun without a w...

Page 3: ... the airless sprayer Do not spray outdoors on windy days Wear clothing to keep paint off skin and hair Always unplug cord from outlet before working on equipment Grounding Instructions This product must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having...

Page 4: ...ng or use an adapter Preparing a New Sprayer If this sprayer is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a co...

Page 5: ...uard installed Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 12 Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun 13 Lock the gun by turning the gun trigger lock to the locked position 14...

Page 6: ...essure will change accordingly SET PSI 3000 ACTUAL PSI 2950 MENU SELECT 4 3 2 1 Display Function Keys 6 Titan Tool Inc All rights reserved Menu Screens Several menu screens are available for the user to customize and monitor sprayer operation They include Main Screen User Pre Sets Volume Pumped Job Volume Unit Serial TImers Job Timers Service Time Pressure Security Code Prime and Pulse Clean Main ...

Page 7: ...ctly the display will return to the Enter New Code Number screen and the process will repeat NOTE If there is no action at any menu screen for 30 seconds the display will go back to the Main Screen NOTE To remove the security function enter 1111 at the Enter New Code Number screen this is the default code that leaves the sprayer unlocked As a result the Main Screen will appear at sprayer startup E...

Page 8: ...o as to lap the previous pattern by 50 Too Thick Offspray Arcing Gun at angle start stroke release trigger pull trigger end stroke WARNING 8 Titan Tool Inc All rights reserved For corners and edges split the center of the spray pattern on the corner or edge and spray vertically so that both adjoining sections receive approximately even amounts of paint When spraying with a shield hold it firmly ag...

Page 9: ... the PRIME SPRAY valve to PRIME in case the sprayer is pressurized WARNING CAUTION WARNING 13 Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean 14 Follow the Pressure Relief Procedure found in the Operation section of this manual 15 Unplug the unit and store in a clean dry area Do not store the unit under pressure Maintenance Before proceed...

Page 10: ...t of the motor crankshaft that extends through the slider assembly 10 Titan Tool Inc All rights reserved Replacing the Gears 1 Perform the Pressure Relief Procedure and unplug the sprayer 2 Loosen and remove the four motor cover screws Remove the motor cover 3 At the electronic pressure control EPC on the back off the motor disconnect the wire coming from the potentiometer and the wire coming from...

Page 11: ...al 9 Using a wrench remove the transducer assembly from the pump block 10 Thread the new transducer assembly into the pump block Tighten securely with a wrench 11 Plug the new transducer wire into the transducer jumper refer to the electrical schematic in the Parts List section of this manual 12 Reassemble the pump by reversing steps 1 7 T Slot Pump Housing Pump Block Pump Block Mounting Screw Fro...

Page 12: ...ly of the outlet valve Outlet Valve Retainer Outlet Valve Seat Outlet Valve Ball Outlet Cage Piston Rod Foot Valve Housing Foot Valve Seat Foot Valve Ball Bushing Teflon O Ring Inlet Cage Foot Valve Seal Pump Block WARNING 12 Titan Tool Inc All rights reserved Repacking the Fluid Section 1 Remove the foot valve assembly using the steps in the Servicing the Valves procedure above 2 Using 3 8 a hex ...

Page 13: ...ing 2 Turning clockwise unscrew the filter from the pump block 3 Inspect the seal Based on inspection clean or replace the seal 4 Turning counterclockwise thread the new or cleaned filter into the pump block 5 Slide the filter housing over the filter and thread it into the pump block until secure Pump Block Seal Filter Filter Housing NOTE Left handed threads require turning the filter clockwise to...

Page 14: ... service center 1 Repack the pump following the Servicing the Fluid Section procedure in the Maintenance section of this manual 2 Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual 1 Replace hose with a minimum of 50 of 1 4 grounded textile braid airless paint spray hose 2 Replace the spray tip following the instructions that came w...

Page 15: ...ucer screen appears when the transducer has become disconnected or is defective Take the sprayer to a Titan authorized service center for repair Check Motor Screen The Check Motor screen appears when the motor or motor sensor is defective Take the sprayer to a Titan authorized service center for repair Low Voltage Screen The Low Voltage screen appears when the sprayer shuts down because of low inp...

Page 16: ...e ATTENTION AVERTISSEMENT DANGER RISQUES D EXPLOSION OU D INCENDIE Les vapeurs dégagées par le solvant ou la peinture sont explosives et inflammables et peuvent causer des corporels sérieux ou dommages matériels MESURES PRÉVENTIVES Veiller à éviter toute accumulation de vapeurs inflammables en vous assurant que la zone où la pulvérisation a lieu est suffisamment ventilée Veiller à éviter la présen...

Page 17: ...es risques et responsabilités lorsqu il utilise des pièces qui ne sont pas conformes aux caractéristiques techniques minimales ainsi qu aux dispositifs de sécurité du fabricant de la pompe Vérifier avant toute utilisation que les flexibles ne présentent pas d entaille ou de fuite que le couvercle ne soit pas gonflé et que les raccords ne soient pas endommagés Si le flexible a subi l un des dommage...

Page 18: ...d PARA PREVENIR Debe proveerse un escape y aire fresco para hacer que el aire que está dentro del área de atomización se mantenga libre de acumulaciones de vapores inflamables Evite todas las fuentes de ignición como son las chispas electrostáticas llamas abiertas flamas de piloto objetos calientes cigarros y chispas que se generan al conectar y desconectar las extensiones o de apagadores de luz q...

Page 19: ...mplácela con otra manguera conectada a tierra Todas las mangueras soportes giratorios pistolas y accesorios que se usen con esta unidad deben tener una capacidad de presión de 3300 lb pulg2 22 8 MPa o mayor No atomice en días con viento Use ropa que evite el contacto de la pintura con la piel y el cabello Español Instrucciones para conectar a tierra Este producto se debe conectar a tierra En caso ...

Page 20: ...20 Titan Tool Inc All rights reserved Parts List Main Assembly 1 3 6 5 7 8 9 10 4 11 2 16 17 18 19 20 21 22 23 24 14 15 13 12 High Rider Model ...

Page 21: ... 304 Pail hook high rider 1 20 710 033 Hex screw high rider 2 21 702 239 Return hose high rider 1 22 755 225 Siphon tube high rider 1 23 730 334 Hose clip high rider 1 24 710 046 Inlet screen high rider 1 704 473 Control panel cover for sprayers without Xact Digital Control System not shown Skid Assembly Item Part Description Quantity 1 700 761 Cord wrap 1 2 710 199 Plug 4 3 704 164 Leg left 1 4 7...

Page 22: ...embly Skid P N 704 538 High Rider 704 571 1 2 3 4 5 8 10 11 13 12 14 15 16 17 18 9 7 6 20 21 22 23 24 26 25 19 Install upper packing with raised lip and O ring facing down O Ring Raised Lip Install lower packing with the beveled edge facing up Beveled Edge ...

Page 23: ...mbly 1 24 700 252 Cam base 1 25 700 697 Valve handle 1 26 700 759 Groove pin 1 27 762 202 Packing tool not shown 1 700 258 PRIME SPRAY valve assembly includes items 22 26 704 560 Piston assembly includes items 7 11 704 586 Repacking kit includes items 2 3 6 8 9 13 15 and 17 Also included are packing grease P N 700 203 and piston guide tool P N 700 793 3 1 4 5 2 7 6 8 9 10 11 12 Drive Assembly Item...

Page 24: ...erformed by an authorized service center High Rider Cart Assembly P N 704 574 Item Part Description Quantity 1 704 573 Cart weldment includes item 5 1 2 704 355 Cap 2 3 704 354 Spacer 4 4 704 353 Wheel 2 5 710 199 Plug 4 1 2 3 5 4 Labels Part Description 313 1638 Front cover label 313 1629 Motor cover label 313 1673 Warning label injection explosion 313 1847 Shock hazard label 313 1906 Infinity mo...

Page 25: ...00 mesh filter 015 019 Oil and latex 60 mesh filter 021 026 Heavy bodied latex and blockfillers 30 mesh filter NOTE Do not exceed the sprayer s recommended tip size Synergy Fine Finish Tips Perfect for all fine finish work Ideal for lacquers stain enamels urethane and clear top coats Increases standard tip life up to 80 Delivers up to a 27 finer atomization at lower pressures Increases transfer ef...

Page 26: ...26 Titan Tool Inc All rights reserved Notes ...

Page 27: ... Titan Tool Inc All rights reserved 27 Notes ...

Page 28: ... TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAI...

Reviews: