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SET UP

WARNING: READ, UNDERSTAND AND FOLLOW ALL WARN-
INGS ON PAGES 4 - 7 BEFORE STARTING OR OPERATING
THIS SPRAYER

Required tools: Crescent Wrench

1. Connecting the Hoses:
The syphon hose and the bleed line hose have factory installed
Teflon tape on the male end of the hoses. Tighten the syphon hose
and bleed line wrench tight. See Figure 1.

2. One Gun Operation - Attach the gun and hose. Always use a
spray hose at least 50 feet long. Do not use Teflon or thread

sealant on this assembly. Do not install the spray tip at this time. 
3. Two Gun Operation - Remove the plug from the second gun out-
let. Connect a hose and a gun to the outlet. 
4. Multiple Gun Operation - The PowrTwin 5500™ is engineered to
handle up to 3 guns with 0.23" tips. When using more than two
guns, make sure the second gun hookup outlet is plugged.
Connect the multiple gun manifold to the single gun outlet. These
manifolds are for either 2, 3, or 4-guns and have shut off valves.
Connect a hose and gun to each outlet. See Figure 2. 

5. Fill the Wet-Cup 1/2 full with Titan/Speeflo's Piston Lube, Part
No. 700-925, supplied by the factory. This extends packing life. 

6. Electric Models - Use a 20 amp service outlet. Always locate
the AC electric model within 10 to 15 feet of the service outlet. Use
a short electric cable and a long paint hose. Any extension cord
will create some voltage drop. For both AC and DC models, if an
extension cord is necessary, use only grounded 3 wire # 12 wire.

If the unit is being operated in an area that is overloaded by

other appliances or low voltage conditions, it is important to start
the unit "unloaded." Tip the electric motor forward so that the belt
is loosened and the motor starts without full load. This reduces the
amperage draw on starting and may avoid kicking out the circuit
breaker. 
7. Be sure the PowrTwin system is grounded. All Titan/Speeflo
units are equipped with a grounding lug. A grounding cable (not
supplied) should be used to connect the unit to a true earth
ground. Check your local electrical regulations for detailed ground-
ing instructions. See Accessories, Page 31, for ordering informa-
tion.
8. Strain all paints with Titan/Speeflo # 160-524 5 gallon Nylon
Strainer or Titan/Speeflo # 160-124 1 gallon  Nylon Strainer to
assure trouble free operation and freedom from frequent cleaning
of inlet screen and gun strainer.

WARNING: 

Proper grounding is important. This applies to

both gas and electric powered models. The passage of some
materials through the nylon fluid hose will build up a static
electric charge, which if discharged, could ignite solvent
vapors present and create an explosion.

FUELING

WARNING: 

Gasoline is extremely flammable and is explosive

under certain conditions.
1. ALWAYS turn the engine off before refueling.
2. Refuel in a well-ventilated area.
3. Do not smoke or allow flames or sparks in the refueling
area or where gasoline is stored.
4. Do not overfill the fuel tank. After refueling, make sure the
tank cap is closed properly and securely.
5. Be careful not to spill fuel when refueling. Spilled fuel or
fuel vapor may ignite. If any fuel is spilled, make sure the area
is dry before starting the engine.
6. Avoid repeated or prolonged contact with skin or breathing
of vapor. 
KEEP OUT OF REACH OF CHILDREN.

Specifications:

Use automotive gasoline that has a pump octane number of 86

or higher, or that has a research octane number of 91 or higher. 

Unleaded fuel produces fewer engine and spark plug deposits

and extends the life of exhaust system components. 

Never use stale or contaminated gasoline or an oil/gasoline

mixture. Avoid getting dirt, dust or water in the fuel tank. Use of a
lower octane gasoline can cause persistent "pinging" or heavy
"spark knock" (a metallic rapping noise) which, if severe, can lead
to engine damage. 

NOTE: If "spark knock" or "pinging" occurs at a steady engine
speed under normal load, change brands of gasoline. If spark
knock or pinging persists, consult your authorized Honda dealer.
Failure to do so is considered misuse, and damage caused by mis-
use is not covered by Honda's Limited Warranty. 
Occasionally you may experience light spark knock while operating
under heavy loads. This is no cause for concern, it simply means
your engine is operating efficiently. 

9

FIGURE 1

FIGURE 2

SYPHON HOSE

BLEED LINE
CONNECTION

Summary of Contents for PowrTwin 5500 449-700 Gas

Page 1: ...win 5500 PowrTwin 5500 Airless Sprayer WARNING HIGH PRESSURE DEVICE Model Number 449 700 Gas Model Number 449 704 DC Electric Model Number 449 706 AC Electric This manual contains important warnings a...

Page 2: ...pump manufac turer and much more abrasion resistant Highly polished parts reduce friction extend packing life and avoid damage from corro sion and abrasion More than 75 000 of these pumps are in opera...

Page 3: ...pera tion due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to operate 4 Know how to stop the engine quickly and understand the oper ation of...

Page 4: ...nded in accordance with all local codes and ordinances DANGER Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessa...

Page 5: ...er minales de cuchilla plana El alambre con aislamien to exterior verde con o sin rayas amarillas es el alambre de puesta a tierra Consulte a un elec tricista o t cnico competente si no comprende bien...

Page 6: ...ngez l int rieur INSTRUCTIONS DE MISE A LA TERRE Ce pro duit doit tre mis la terre Dans l hypoth se d un court circuit lectrique la mise la terre r duit le risque de chocs lectriques en assurant un fi...

Page 7: ...ing instructions See Accessories Page 31 for ordering informa tion 8 Strain all paints with Titan Speeflo 160 524 5 gallon Nylon Strainer or Titan Speeflo 160 124 1 gallon Nylon Strainer to assure tr...

Page 8: ...ory with mineral spirits You must clean the system before spraying to avoid contam ination of the sprayed material If you are spraying a water based latex flush with warm soapy water followed by a cle...

Page 9: ...hydraulic fluid daily It should read Full on the dip stick If it is low add only Titan Speeflo Coolflo Hydraulic Fluid Part 430 361 Never add or change hydraulic fluid except in a clean dust free are...

Page 10: ...acement elements can be purchased from your local Honda dealer ENGINE OPERATION AND SERVICE 1 Clean and oil air filter pad on gasoline engine every 25 hours or once weekly Do not permit the air intake...

Page 11: ...Assembly 1 1 2 Hydraulic System 1 1 3 Cart Assembly 1 1 4 506 130 Convertokit 5 5 HP Honda 1 1 Gasoline 5 930 515 Filter Assembly Outlet Manifold 1 1 6 840 211 Bleed Line Assembly w Valve 1 1 7 103 8...

Page 12: ...ric 2 HP 50 60 Hz 115 V 1 CSA approved 2 860 501 Nut Stop 4 4 4 3 860 002 Washer Lock 4 4 4 4 977 225 Pulley 1 1 1 5 449 170 Mount Plate 1 1 1 6 590 068 Grip Handle 1 1 1 7 335 017 Handle 1 1 1 8 860...

Page 13: ...r on the commutator is normal 5 Install the new brush so its lead slides in the long slot of the brush holder Push the terminal under the terminal screw washer Insure the motor lead is still connected...

Page 14: ...drop of blue Loctite on the Piston Retainer Screw 16 Tighten piston retainer screw until piston is locked into place Check Valve Rod Assembly 20 for normal spring action at this time 6 Install Piston...

Page 15: ...O Ring 3 and 12 into O Ring groove of Pump Cylinder 11 and O Ring 3 into Pump Block 2 Place O Ring 3 into Foot Valve 15 3 Place Foot Valve Ball 14 in Foot Valve 15 and install Ball Stop Cage 13 4 Conn...

Page 16: ...rotates and wears evenly If there is leakage replace the ball CAUTION Open the Adjustment Knob 1 to full counterclockwise position before unthreading Valve Seat 9 from Valve Body 4 If the Valve Stem...

Page 17: ...quipment claimed to be defective to Titan Tool Inc or to an authorized Warranty Service Center for verification of the claimed defect If the alleged defect is verified Titan Tool Inc will at Titan Too...

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