TIP HydroFlame Torch Manual Download Page 2

INTRODUCTION

Brazing and soldering are some of the oldest methods for joining two metals. As early as 1475

B.C. soldering was being used to join gold and silver. The heat source for these early operations

was usually a wood or charcoal fire fanned by the solderer's breath. Thankfully, the art of

soldering has evolved since then.

For many years standard soldering torches operated on a variety of combustible gasses. Natural

gas, acetylene, methane, propane, and air/gas combinations were widely used throughout many

industries. However, these gasses have drawbacks. They are usually bought in pressurized

bottles that can be costly, dangerous and are prohibited in increasing numbers of municipalities

and states. In addition, these gasses generally do not burn cleanly and can leave excessive

oxidation and "fire scale" on articles. What the jewelry industry needed was a torch that could

solder cleanly, effectively and safely.

The HydroFlame Torch answers all these needs and more. The HydroFlame  is an oxyhydrogen

generator that operates by converting distilled water into an oxygen/hydrogen fuel gas. The

HydroFlame Torch creates gas on a demand basis. This means that there is no potentially

dangerous stored gas.

Because the HydroFlame Torch burns a gas that has a high hydrogen content, it produces what is

referred to as a "reducing" flame. What this means is that the flame of the HydroFlame Torch

will actually eliminate oxides to some extent. Because it reduces or eliminates oxidation,

soldering with the HydroFlame Torch is much cleaner than what can be achieved with traditional

torches. However, the reducing flame of the HydroFlame  is only effective where the flame is

actually in contact with the piece. Because of this, it is always advisable to use a flux dip prior to

soldering, and to use a suitable flux when soldering to ensure clean, perfect joints.

Summary of Contents for HydroFlame Torch

Page 1: ...ng the HydroFlame Torch 8 Recommendations on using the HydroFlame Torch Maintenance 9 Guidelines for proper maintenance of the unit Changing the Electrolyte 10 Step by step instructions on changing th...

Page 2: ...t the jewelry industry needed was a torch that could solder cleanly effectively and safely The HydroFlame Torch answers all these needs and more The HydroFlame is an oxyhydrogen generator that operate...

Page 3: ...is bubbled through a flux solution The flux solution contains methol alcohol and boric acid As the gas passes through this solution it picks up some of the alcohol and some of the boric acid in the g...

Page 4: ...operate the Welder 10 amps maximum We recommend that you operate the unit on a dedicated power line in order to avoid power surges or dips which can be caused by other equipment in use These fluctuati...

Page 5: ...ut on safety glasses gloves and protective clothing 2 Move or cover up anything that may be damaged by spilled electrolyte 3 Check the drain plug in the side of the unit to make sure the plug is tight...

Page 6: ...ur the GREEN flux solution into the FLUX CHAMBER If you use the funnel from the electrolyte make sure the funnel has been thoroughly rinsed with clean water and dried Electrolyte contaminates the flux...

Page 7: ...ed circuit When possible avoid plugging your HydroFlame Torch into circuits that also power other machinery or equipment The power drains caused by the other equipment could cause your HydroFlame Torc...

Page 8: ...cing away from you or any flammable surfaces Never light the torch without a needle tip in place If the torch does not light right away try decreasing or increasing the pressure by closing or opening...

Page 9: ...oughly dry the handpiece Weekly 1 Clean tips by placing them in an ultrasonic cleaner for a few minutes For better results clean tips using a steam cleaner 2 Check the filter material in the dryer cha...

Page 10: ...ater All replacement parts are available through the distributor from whom you purchased your HydroFlame Torch To change the electrolyte CAUTION The electrolyte is highly caustic and should always be...

Page 11: ...plug and tighten The plug should be tightened to finger tight plus an additional 1 4 turn The drain plug O ring can be damaged easily if the plug is too tight 10 Remove the cover of the unit 11 Caref...

Page 12: ...fluid can be drained from the open end of the hose Once the hose has been drained and is dry reconnect the tubing Open the valve on the handpiece and let the gas run for a few moments This will vent...

Page 13: ...the unit on Open the valve on the handpiece and let the gas free flow for 15 seconds before lighting 3 The torch is shut off before the flame is extinguished at the handpiece The gas must first be shu...

Page 14: ...e gas generating chamber 5 High resistance short circuit inside gas generating chamber 6 Operating environment too hot 7 Fan failure 8 Distilled water chamber excessively dirty and or 9 Power setting...

Page 15: ...er appropriate headings A thorough study of the manual should be made to gain an overall understanding of the various causes and their respective corrective measures THE GAS LIGHT REMAINS ON BUT THE U...

Page 16: ...The gas generating cell has overheated See above section 7 Electrolyte is old or its effectiveness has been reduced by many hours of use and dilution Flush the machine and replace the electrolyte The...

Page 17: ...FORMULA K O H II HAZARDOUS INGREDIENTS CONCENTRATION INGREDIENT NAME CAS NUMBER OSHA PEL ACGIH TLV SOLID LIQUID Potassium Hydroxide 1310 58 3 2 mg cm3 2 mg cm3 85 100 12 5 15 0 Potassium Carbonate 584...

Page 18: ...ING MEDIA All Extinguising Media SPECIAL FIREFIGHTING PROCEDURES Wear self contained breathing apparatus UNUSUAL FIRE AND EXPLOSION HAZARDS Not combustible by itself Contact with water can generate su...

Page 19: ...regulated as a carcinogen VI FIRST AID INHALATION Remove to fresh air Call a physician If breathing is difficult give oxygen If not breathing give artificial respiration INGESTION If swallowed call a...

Page 20: ...plosives organic peroxides aluminum DECOMPOSITION TEMPERATURE No data available DECOMPOSITION BYPRODUCTS Carbon monoxide with carbohydrates hydrogen with aluminum zinc and tin IX SPILL AND LEAK PROCED...

Page 21: ...SS 8 U N NUMBER 1 813 PACKING GROUP II LABELS Corrosive R Q ENTRY REQUIREDYes XII ANIMAL TOXICITY DATA ORAL LD 50 365 mg jg RAT DERMAL LD 50 2 g kg RABBIT INHALATION LD 50 No data available SKIN EFFEC...

Page 22: ...PPLICABLE FOR STATE REQUIREMENTS FOR DETAILS ON YOUR REGULATORY REQUIREMENTS YOU SHOULD CONTACT THE APPROPRIATE AGENCY IN YOUR STATE NJ4 New Jersey included in 5 predominent ingredients 1 PA3 Pennsylv...

Page 23: ...stinal tract with the potential to cause perforation The approximate lethal dose for humans is 5 grams IX Spill and Leak Procedures Water Release This material is heavier than water It is soluble in w...

Page 24: ...RTECS No PC1400000 PRODUCT USE Rectifying Solution II HAZARDOUS INGREDIENTS INGREDIENT NAME CAS NUMBER OSHA PEL ACGIH TLV CONCENTRATI ON Methanol 67 56 1 200 ppm 200 ppm 90 100 Boric Acid 10043 35 3...

Page 25: ...UNUSUAL FIRE AND EXPLOSION HAZARDS Vapors may flow along surfaces to distant ignition sources and flash back Closed containers exposed to heat may explode Contact with strong oxidizers may cause fire...

Page 26: ...espiration Prompt action is essential INGESTION If swallowed call a physician If person is conscious immediately drink large quantities of water Induce vomiting SKIN CONTACT In case of contact with sk...

Page 27: ...protection from inhalation of dust or fumes SPILL OR LEAK RESPONSE Wear self contained breathing apparatus and full protective clothing Shut off ignition sources no flares smoking or flames in area S...

Page 28: ...A ORAL LD 50 5628 mg k RAT INTRAPERITONEAL LD 50 9540 mg k RAT SUBCUTANEOUS LD 50 9800 mg kg MOUSE SKIN LD 50 20 g kg RABBIT XIII FEDERAL REGULATORY INFORMATION OSHA STATUS Hazardous TSCA STATUS Liste...

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