Timken ROLLON R-SMART 120 Use And Maintenance Download Page 9

UM-7

Smart System

The Partly Completed Machinery shown in this ca-
talog is to be considered a mere supply of simple 
Cartesian axes and their accessories agreed when 
the contract is stipulated with the client. The fol-
lowing are therefore to be considered excluded from 
the contract:
1. Assembly on the client’s premises (direct or final)
2. Commissioning on the client’s premises (direct or 
final)
3. Testing on the client’s premises (direct or final)
It is therefore understood that the aforementioned 
operations in points 1.,2., and 3. are not chargeable 

 

Mechanical risks due to the presence of moving elements (X, Y  

 axes).

 

Risk of fire resulting from the flammability of the belts used on

  the axes, for temperatures in excess of 250 °C in contact with 
  the flame.

 

The risk of the Z axis dropping during handling and installation 

  operations on the partly completed machinery, before com- 
 missioning.

Basic components

Residual risks

to Rollon. Rollon is the supplier of Partly Completed Machi-
nery, the (direct or final) client is responsible for testing and 
safely checking all equipment which, by definition, cannot be 
theoretically tested or checked at our facilities where the only 
movement possible is manual movement (for example: motors 
or reduction gears, cartesian axes movements that are not ma-
nually operated, safety brakes, stopper cylinders, mechanical 
or induction sensors, decelerators, mechanical limit switches, 
pneumatic cylinders, etc.). The partly completed machine must 
not be commissioned until the final machine, in which it is to be 
incorporated, has been declared compliant, if necessary, with 
the instructions in Machinery Directive 2006/42/CE.

 

Risk of the Z axis dropping during maintenance operations in  

  the case of a drop in the electrical power supply voltage.

 

Crushing hazard near moving parts with divergent and 

  convergent motion.

 

Shearing hazard near moving parts with divergent and 

  convergent motion.

 

Cutting and abrasion hazards.

Instructions of an environmental

 nature

Material

Details of the supply

Alluminum alloys

Profiles, pleates, various details

Steel with various composition Screws, racks and pinions, and rails

Plastic

PA6 – Chains

PVC – Covers and sliding 

block scrapers

Rubber of various types

Plugs, seals

Lubrification of various types

Used for the lubrication of sliding

rails and bearings

Rust proof protectione

Rust proof protection oil

Wood, polyethylene, cardboard

Transport packaging

Rollon operates with respect for the envirorment, in order to limit 
environmental impact. The following is a list of some instructions 
of an environmental nature for correct management of our sup-
plies. Our products are mainly composed of:

At the end of the product’s life cycle, it is therfore possible to 
recover the various elements, in compliance with current regu-
lations on waste issues.

Summary of Contents for ROLLON R-SMART 120

Page 1: ...Smart System Use and maintenance Actuator Line Smart system R Smart...

Page 2: ......

Page 3: ...Montaggio del riduttore UM 12 Componenti UM 13 Avvertenze e note lagali UM 14 Bedienungs und Wartungsanleitung Schmierung Vorbereitende Schritte UM 18 Zahnriemenwechsel Demontage des Umlenkkopfes Ers...

Page 4: ...of the distance X from the carria ge to the belt tensioner Fig 2 Type Quantity cm3 R SMART 120 0 7 R SMART 160 1 4 R SMART 220 2 4 Use and maintenance Tab 1 Fig 1 Fig 2 Fig 3 Fig 5 Fig 4 X soap grease...

Page 5: ...tensioner First of all carry out the operations indicated at points 1 4 Unscrew the four screws on the flange Fig 7 and remove the head 5 In order to re assemble the head repeat the operations above i...

Page 6: ...ace the axis as shown in the figure with the gear assem bly component facing upwards Assemble the flange 1 on the gear and tighten the screws 2 until the torques shown in Table 2 are reached Place the...

Page 7: ...nsioner Fig 12 1 2 3 4 6 5 8 7 RIGHT POSITION OF THE ELEMENTS In the image below are reported the correct angle positions of the components that build the shrink ring to use only in the case it was di...

Page 8: ...ments Make sure that the system has been installed on a level floor surface In use accurately comply with the specific perfor mance values declared in the catalog or in particular cases the load and d...

Page 9: ...rated safety brakes stopper cylinders mechanical or induction sensors decelerators mechanical limit switches pneumatic cylinders etc The partly completed machine must not be commissioned until the fin...

Page 10: ...The Installation Manager must have the project to organize and monitor all operative phases The Installation Manager shall ensure that the lifting devices and equipment defined during the contract pha...

Page 11: ...age to the minimum necessary height and move it with the utmost caution to avoid dangerous oscilla tions DO NOT perform handling with an inadequate visual field and when there are obstacles along the...

Page 12: ...grasso a base di sapone di litio della classe N 2 1 Allentare le viti di sicurezza superiori poste sul carro Fig 2 2 Segnare la posizione delle viti dei tenditori sul carro quindi Tipo Quantit cm3 R S...

Page 13: ...nei serra cinghia PRIMA DI INIZIARE SVOLGERE LE OPERAZIONI AI PUNTI 1 2 3 5 Per la rimozione della testata svitare le quattro viti poste sulla flangia Fig 7 6 Per rimontare la testata svolgere le stes...

Page 14: ...langia sull unit senza fissarlo Inserire da sotto prima il distanziale 3 e poi il calettatore 4 senza bloccarlo Serrare le viti che fissano la flangia alla testata 5 Sequenza di serraggio delle viti d...

Page 15: ...acinghia Fig 12 1 2 3 4 6 5 8 7 CORRETTO POSIZIONAMENTO DEGLI ELEMENTI Nell immagine a lato vengono riportate le corrette posizioni angolari dei vari componenti che costituiscono il calettatore da uti...

Page 16: ...ture sulle parti in movimento Assicurarsi che il montaggio del sistema sia eseguito su pavimento piano Nell uso rispettare accuratamente i valori prestazi onali specifici dichiarati a catalogo o nei c...

Page 17: ...ezza cilindri stopper sensori meccanici o induttivi deceleratori fine corsa meccanici cilindri pneumatici ecc La quasi macchina non deve essere messa in servizio finch la macchina finale in cui deve e...

Page 18: ...recare danni economici Il responsabile dell installazione deve disporre del progetto per poter organizzare e monitorare tutte le fasi operative Il responsabile dell installazione deve verificare che i...

Page 19: ...la massima cautela per evitare pericolose oscillazioni NON effettuare la movimentazione con un campo visivo non sufficiente e in presenza di ostacoli lungo il tragitto per raggiun gere l area di inse...

Page 20: ...ndes 1 Messen Sie die Distanz X zwischen dem Laufwagen und dem Riemenspannelement Abb 2 Typ Menge cm3 R SMART 120 0 7 R SMART 160 1 4 R SMART 220 2 4 Tab 1 Abb 1 Abb 2 Abb 3 Abb 5 Abb 4 X Schmiermitte...

Page 21: ...kehrter Reihenfolge aus Abb 6 Achten sie auf die exakte Zentrierung des Zahnriemens Dieser darf bei einer Bewegung des Laufwagens in die Endlagen nicht auf einer Seite anliegen Abb 6 Ersetzen der L uf...

Page 22: ...Getriebe baugruppe nach oben platzieren Den Flansch 1 am Getriebe montieren und die Schrau ben 2 festziehen bis die in Tabelle 2 angegebenen Drehmomente erreicht sind Das komplette Getriebe mit Flans...

Page 23: ...4 6 5 8 7 RICHTIGE POSITION DER ELEMENTE In der Abbildung unten sind die korrekten Winkelpositionen der Komponenten angegeben aus denen der Schrumpfring besteht der nur im Falle einer vollst ndigen De...

Page 24: ...n Sonderanlagen Pr fen Sie die Tiefe der Gewinde an den beweglichen Teilen Stellen Sie sicher dass das System auf einem ebe nen und tragf higen Boden installiert wird Bei der Verwendung beachten Sie g...

Page 25: ...heitsbremsen Stopperzylinder mechanische oder induktive Sensoren Sto d mpfer mechanische Endschalter Druckluftzy linder usw Diese unvollst ndige Maschineneinheit darf erst in Betrieb genommen werden w...

Page 26: ...und Ausr stungen zur Verf gung stehen Der Verantwortliche am vereinbarten Aufstellungsort und der Verantwortliche f r die Installation m ssen einen Sicherheits plan in bereinstimmung mit den am Arbei...

Page 27: ...cke bzw der de montierten Bauteile zu modifizieren Das Packst ck langsam auf die erforderliche Mindesth he anheben und es dabei mit u erster Vorsicht bewegen um gef hrliche Schwingungen zu vermeiden A...

Page 28: ...von au lithium de classe 1 Mesurer la distance X entre le chariot et le syst me de tension de la courroie Fig 2 Type Quantit cm3 R SMART 120 0 7 R SMART 160 1 4 R SMART 220 2 4 Tab 1 Fig 1 Fig 2 Fig 3...

Page 29: ...ur roie et bien positionner le dispositif de tension AVANT TOUTE CHOSE R ALISER LES OP RATIONS 1 2 3 5 Pour retirer la t te d visser les 4 vis situ es sur la plaque l extr mit du profil Fig 7 6 Pour r...

Page 30: ...e indiqu sur la figure avec le r ducteur en position verticale Assembler la bride 1 sur le r ducteur et serrer les vis 2 jusqu ce que les couples indiqu s dans le tableau 2 soient atteints Positionner...

Page 31: ...1 2 3 4 6 5 8 7 Fig 11 Position correcte des composants d un moyeu expansible IL N EST PAS RECOMMAND DE REMONTER LE MOYEU AVEC LES FENTES ALIGN ES IL EST INTERDIT DE MONTER LES BAGUES AVEC LES TARAUD...

Page 32: ...rifier la profondeur des filetages sur les pi ces en mouvement Assurez vous que le syst me est install sur une surface plane Lors de l utilisation respectez scrupuleusement les caract ristiques de cha...

Page 33: ...inductifs freins capteurs de fin de course cylindres pneumatiques etc Les axes ou syst mes multi axes ne doivent pas tre mis en service tant que la machine finale dans la quelle ils doivent tre incorp...

Page 34: ...sable de l installation doit imp rativement organiser et surveiller toutes les phases op rationnelles Le Responsable de l installation doit s assurer que les outils et quipements de levage d finis lor...

Page 35: ...ment l emballage la hauteur minimum n cess aire et d placez le avec les plus grandes pr cautions afin d v iter toute oscillation dangereuse NE PAS effectuer d op rations de manutention avec un champ v...

Page 36: ...Works 6 West Street Olney Buckinghamshire United Kingdom MK46 5 HR Phone 44 0 1234964024 info rollon uk com www rollon uk com ROLLON S P A RUSSIA Rep Office 117105 Moscow Varshavskoye shosse 17 buildi...

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