Tillso Rake & Roll Operating & Maintenance Instructions Download Page 21

 

 

                 

 

21 Operators Manual 

 

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5.7 Maintenance Intervals  
Apart   from   daily   maintenance,   the  
maintenance  intervals  are  based  on  the  
number of operating hours and time data.  
Keep a record of your operating hours to  
ensure  that  the  specified  maintenance  
intervals  are  adhered  to  as  closely  as  
possible.  
 
Never  use  a  machine  that  is  due  for  
maintenance. Ensure that all deficiencies  
found during regular checks are remedied  
immediately.  
 

Avoid sharp-edged and pointed 
parts  (tines,  points, etc.)  when 
working on the machine. Parts 

which are initially smooth can wear to form 
sharp edges. Always wear protective gloves 
during maintenance!! 
 

Place  the  machine  on  
suitable supports when      
working underneath! Do not 
work under a machine 
which is not supported! 
 

 
 
 
5.8 Maintenance Overview 
DD Light & Aqueel bearings: 

  lubricate every 200 hours 

  apply 1 pump only to avoid 

pressurising the seals 

General components: 

  check for bolt tightness daily 

  grease main pivot areas (drawbar to 

centre and wings) daily 

  check and adjust scrapers weekly if 

fitted 

  check bearings, mountings and 

adjusters weekly to ensure free 
running and operation 

  grease any exposed adjuster threads 

weekly 

  check for component wear daily or 

more regularly & replace as needed 

  check for signs of breakage, cracking, 

etc on a weekly basis and remedy 
immediately any faults found!! 

End of season check: 

  undertake all of the above operations 

  spray DD roll rings (if fitted) with a 

biologically based oil to resist rusting 

  check Aqueel tyres for stone trapping 

and wear. Remove/replace as 
needed. 

 
5.9 Lubricating the Machine  
The machine must be lubricated regularly in  
order for it to remain serviceable. Regular  
lubrication also contributes towards 
extending the service life of your machine.  
The recommended lubricating intervals are  
specified in " Maintenance Overview".  
After  it  has  been  washed  using  a  high-  
pressure hose or steam cleaned, the 
machine should always be lubricated using a 
grease gun.  Ensure  that  any  exposed 
threads, universal  joints and splined shafts 
are lubricated regularly.  
 
5.10 Handling of Lubricants  

Please ensure that you read the 
following instructions  as  well  as  
the  relevant information. This 

also applies to any of your employees who 
handle lubricants. 
 
Hygiene  
Lubricants do not present a health hazard  
provided they are used for their specified  
purpose.  
In  the  case  of  prolonged  skin  contact,  
lubricants - especially low-viscosity oils - may  
remove the natural layer of fat contained in  
the skin, resulting in dryness and possible  
irritation .  
 

It is important to take extreme 
care when handling waste oil 
as it may contain other  
irritants.  
 

Vapours given off by cleaning agents and 
oils are also a potential health hazard.  
You should therefore dispose of any oily 
cloths safely and immediately. Change soiled 
work clothing as soon as possible. 
 
Always exercise extreme care and observe  
the  recommended  hygiene  rules  when  
handling mineral oil products. Details of 
these handling  regulations  can  be  found  
in information provided by the health 
authorities. 

Summary of Contents for Rake & Roll

Page 1: ...Tillso Rake Roll Operating Maintenance Instructions Safety Manual Parts Identification...

Page 2: ...pply of Machinery Safety Regulations 2008 The Provision and Use of Work Equipment Regulations 1998 Specifically related harmonised standards are BS EN ISO 12100 1 2003 Safety of Machinery BS EN ISO 12...

Page 3: ...er this warranty must be made by the original purchaser of the machine and is not assignable to any third party 7 If the purchaser hires out the machine to any third party the warranty shall apply onl...

Page 4: ...ent 10 2 Transportation installation 11 2 1 Delivery 11 2 2 Transportation 11 2 3 Installation 11 3 Technical Data 11 4 Adjustment Operation 12 4 1 Preparing for Operation 12 4 2 Preparing for Work 12...

Page 5: ...s confirms your formal acceptance of the machine The warranty period begins on the date of delivery or installation whichever is the latter We reserve the right to alter illustrations as well as techn...

Page 6: ...ing up the machine Watch out for escaping pressurised fluids Follow the instructions in the Operating Instructions Never reach into areas where there is a danger of being crushed by moving parts Parts...

Page 7: ...of fatal or serious injury It is important that all the safety instructions contained in these Operating Instructions and all the warning signs on the machine are read carefully Ensure that the warnin...

Page 8: ...risk will be borne solely by the operator Use of the Rake Roll in conjunction with any other machine for example in a cultivations train is not permitted unless with the express permission of TILLSO...

Page 9: ...ecified by the HSE and any agricultural trade associations It is the Operator s responsibility to ensure that all other persons are excluded from the danger zones surrounding or on the machine or comp...

Page 10: ...w ALL hydraulic hoses have a safe maximum working life of 6 SIX years from date of installation provided they remain in a safe condition Hoses which exceed 6 years of age should be replaced or inspect...

Page 11: ...orehand Operator instruction and initial installation of the machine are carried out by our service technicians or authorised distributors The machine must not be used in any way beforehand The machin...

Page 12: ...sent on the 12m machine only GREEN Wing transport support on drawbar Before activating the hydraulics ensure the tilt circuit taps are set as per below This setting should always be used when folding...

Page 13: ...an be manually controlled on the move by the tractor hydraulics or the desired pitch can be set via the adjustment circuit This returns to a pre set position when tilting downwards from the fully rear...

Page 14: ...to the working setting The pitch is now memorised The machine can be tilted rearwards upon releasing this pressure it will return back to the desired pitch 4 3 3 Fine tuning the Pitch Setting Once a...

Page 15: ...D Always choose a firm level surface for folding or unfolding Always face the machine upslope and not across slope so that the wings are sitting horizontal when unfolded TAKE CARE IN TRANSPORT THE CEN...

Page 16: ...raw rake keep the machine in its working setting at all times to maximise the straw levelling effect If straw builds up excessively tilt rearwards slightly to allow the straw to be spread out over the...

Page 17: ...ish Set this by adjusting the tilt setting main machine pitch and levelling the tines fore to aft by the turnbuckles as per above The wing wheels if fitted should be set to just maintain ground contac...

Page 18: ...alve 3 anticlockwise to do this To confirm the setting is improved partially tilt the machine forwards then partially fold the wings This releases pressure in the circuit Then unfold fully and pressur...

Page 19: ...re the scrapers if fitted still operable so that the rolls do not jam Are the DD axles tight to avoid wear 5 Servicing and Maintenance Follow the safety instructions for servicing and maintenance 5 1...

Page 20: ...ff In this setting work the tilt circuit pressuring either side in turn holding for a few seconds under pressure Alternately pressure either side at least 3 times NOTE when lowering back into ground c...

Page 21: ...fitted with a biologically based oil to resist rusting check Aqueel tyres for stone trapping and wear Remove replace as needed 5 9 Lubricating the Machine The machine must be lubricated regularly in o...

Page 22: ...ng Contact a doctor immediately General Contact Skin irritation caused by oil In case of prolonged skin contact wash off the oil with soap and water Oil Spills Use either sand or a suitable granular a...

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