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10 

Spark Plug Service  
 

To ensure proper engine operation, the spark plug must be properly gapped and free of deposits. If the 
engine has been running, the muffler will be very hot. Be careful not to touch the muffler.  
 

 

Remove spark plug cap. 

 

Clean any dirt from around the spark plug base. 

 

Use a spark plug wrench to remove the spark plug. 

 

Visually  inspect  the  spark  plug.  Discard  it  if  the  insulator  is 
cracked, chipped or fouled. 

 

Measure the plug gap with a feeler gauge. Correct as necessary by 
carefully bending the side electrode.   

The gap should be 0.023-0.031 inches (0.70-0.80 mm)

  

 

Check that the spark plug washer is in good condition.  Thread the spark plug in by hand to prevent 
cross-threading.  

 

After the spark plug is seated, tighten with the spark plug wrench to compress the washer.  

 

If installing a new spark plug, tighten ½ turn after the spark plug seats to compress the washer. 
If reinstalling a used spark plug, tighten ⅛ - ¼ turn after the spark plug seats to compress the 
washer.   

 

 

Caution:

   The spark plug  must be securely tightened. An  improperly tightened 

spark plug can become very hot and could damage the engine. Never use spark 
plugs which have an improper heat range. Use only recommended spark plugs or 
equivalent.

 

  

Muffler and Spark Arrester (if applicable) Inspection  

 

WARNINGS

 

 

Running engines produce heat. Engine parts, especially muffler, become extremely 
hot.

 

 

Severe burns can occur on contact. Combustible debris, such as leaves, grass, brush, 
etc. can catch fire.

 

 

 

Allow muffler, engine cylinder and fins to cool before touching.  

 

Remove accumulated debris from muffler area and cylinder area.  

WARNING:

 Replacement parts must be the same and installed in the same position as the original 

parts or fire could result.  

  

Summary of Contents for TPP-196R

Page 1: ...llotson ie WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY Di...

Page 2: ...ation 8 Maintenance 8 Maintenance Chart 9 Carburetor Adjustment 9 Spark Plug Service 10 Spark Arrester Maintenance 11 Air Filter Service 11 Draining the Oil 11 Storage 12 Engine Specifications 13 Tune...

Page 3: ...ious features and controls Note Not all features are on all engines A Air cleaner B Throttle lever C Starting handle D Recoil starter under housing E Fuel cock if equipped F Choke lever G Spark plug H...

Page 4: ...kage in the area do not start the engine Do not use pressurized starting fluids because vapors are flammable WARNING Rapid retraction of starter cord kickback will pull your hand and arm toward engine...

Page 5: ...un engine outdoors Do not start or run engine in enclosed area even if doors or windows are open Starting Check the oil level See the OIL section below Move the fuel cock E if equipped to the ON posit...

Page 6: ...e burns or death Move throttle lever B to MIN position Turn engine switch N to the OFF position Turn fuel cock E to the OFF position Troubleshooting Problem Possible Cause Possible Solution Engine won...

Page 7: ...d on a level surface CAUTION Use only 4 stroke motor oil that meets or exceeds the requirements for API service classification SAE 10W 30 is recommended for general all temperature use Other viscositi...

Page 8: ...e factory Your engine must be reconfigured for operation above 2 000 feet altitude Operating the engine with the wrong engine configuration at a given altitude may increase its emissions decrease fuel...

Page 9: ...ustments to the carburetor The carburetor was set at the factory to operate efficiently under most conditions However if adjustments are required see any our Authorized Dealer for service In particula...

Page 10: ...wrench to compress the washer If installing a new spark plug tighten turn after the spark plug seats to compress the washer If reinstalling a used spark plug tighten turn after the spark plug seats to...

Page 11: ...n Note Do not use pressurized air or solvents to clean the filter Pressurized air can damage the filter and solvents will dissolve the filter Re install the air filter element and cover Draining the O...

Page 12: ...esidual oil may burn off in subsequent starts This may result in white smoke emission from muffler which should dissipate in a few minutes Store the engine upright in a clean dry area Storing or trans...

Page 13: ...incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limi...

Page 14: ...mponents covered by this warranty please see 40 CFR 1068 Appendix I 1 Fuel Metering System a Carburetor and its internal parts b Fuel pump if so equipped c Cold start enrichment system 2 Air Induction...

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