TIGIEFFE Airo V Series Use And Maintenance Manual Download

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Use and Maintenance Manual - Series V8 E V10 E

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Revision date

Description of revision

09-2014

•

Manual issue.

01-2015

•

CE conformity declaration updated.

10-2015

•

Type of usable hydraulic oil updated.

•

Added indication for spare parts. They must be original or approved by the manufacturer of

the machine in any way.

•

Added "Leaving at height”.

01-2017

•

Added new overload controller

02-2018

•

Added possible code list on MDI indicator with relative description

05-2018

•

Data sheets were added with double units of measurement of the US system (imperial unit).

•

Changed Name and Surname of CEO.

07-2019

•

Updated procedure description of commissioning declaration in Italy.

01-2020

•

Updated normative references and certifying body

Summary of Contents for Airo V Series

Page 1: ...S ELEVADORAS AUTOPROPULSADAS ZELFRIJDENDE HOOGWERKERS SJ LVG ENDE ARBETSPLATTFORMAR SAMOKRETNE RADNE PLATFORME V SERIES V8 E V10 E USE AND MAINTENANCE MANUAL ENGLISH ORIGINAL INSTRUCTIONS AIRO is a di...

Page 2: ...r approved by the manufacturer of the machine in any way Added Leaving at height 01 2017 Added new overload controller 02 2018 Added possible code list on MDI indicator with relative description 05 20...

Page 3: ...tion of the machine 8 1 5 Control panels 9 1 6 Drive power 9 1 7 Machine life demolition and decommissioning 10 1 8 Identification 10 1 9 Location of main components 11 2 TECHNICAL FEATURES OF STANDAR...

Page 4: ...reasing 55 7 2 3 Hydraulic circuit oil level check and change 56 7 2 3 1 Biodegradable hydraulic oil Optional 57 7 2 3 2 Emptying 57 7 2 3 3 Filters 57 7 2 3 4 Washing 57 7 2 3 5 Filling 57 7 2 3 6 Co...

Page 5: ...e and Maintenance Manual Series V8 E V10 E Page 5 9 PLATES AND STICKERS 74 10 CHECK REGISTER 76 11 TRANSFERS OF OWNERSHIP 88 12 ELECTRIC DIAGRAM 93 13 HYDRAULIC DIAGRAM 99 14 CONFORMITY DECLARATION 10...

Page 6: ...orce in your country from the boards responsible for industrial safety This manual contains a final section called Check register for a better filing of documents and recording of any modifications 1...

Page 7: ...ded for lifting persons and materials equipment and work materials in order to carry out maintenance installation cleaning painting de painting sand blasting welding operations etc The max capacity al...

Page 8: ...he leaving at height but it wants to supply information to the employer who is fully responsible for that which can be useful for the planning of this exceptional activity 1 4 Description of the machi...

Page 9: ...nd to start the unit and an additional key selector FACTORY OVERRIDE protected against the non permissible use for the emergency ground recovery of a trapped and or unconscious operator 1 6 Drive powe...

Page 10: ...ating to respect for the environment and the disposal of wastes envisage heavy administrative and penal fines in case of infringement In case of demolition decommissioning carefully keep to the provis...

Page 11: ...ydraulic motor 10 230V plug optional 11 Spirit level optional for visual check of machine levelling 12 Lifting cylinder telescopic column 13 Jib lifting cylinder 14 Solenoid valve proportional lower c...

Page 12: ...nd material weight me indoors 40 Kg 88 2 lbs Max number of people on the platform n outdoors 2 2 Tool and material weight me outdoors 40 Kg 88 2 lbs Maximum drive height Max Max Maximum dimensions of...

Page 13: ...V A Battery charger power supply mains voltage single phase 230 50 V Hz 230 50 V Hz Max current absorbed by battery charger 12 A 12 A Max installed power 6 1 kW 8 hp Electric pump power DC 4 5 kW 6 0...

Page 14: ...Use and Maintenance Manual Series V8 E V10 E Page 14...

Page 15: ...n the platform n outdoors 1 1 Tool and material weight me outdoors 120 Kg 264 8 lbs Maximum drive height Max Max Maximum dimensions of platform 0 8 x 0 99 m 2 7 x 3 3 ft Max hydraulic pressure 140 Bar...

Page 16: ...ains voltage single phase 230 50 V Hz 230 50 V Hz Max current absorbed by battery charger 12 A 12 A Max installed power 6 1 kW 8 hp Electric pump power DC 4 5 kW 6 0 hp Max absorbed current 160 A 160...

Page 17: ...Use and Maintenance Manual Series V8 E V10 E Page 17...

Page 18: ...ceed 106dB A the level of acoustic pressure at ground control panel does not exceed 85dB A the level of acoustic pressure at platform control panel does not exceed 78bD A As to vibrations in ordinary...

Page 19: ...machine The employer is responsible for training The platform is intended for people carriage therefore it is necessary to comply with the current local regulations relevant to this class of machines...

Page 20: ...nal Do not use the machine in areas where risks of fire or explosion exist Do not use pressurized water jets high pressure cleaners to wash the machine Overloading the work platform is forbidden Avoid...

Page 21: ...is condition through a flashing red light In this condition lifting is disabled battery should be immediately charged Do not use the machine if the protection door of the emergency of the system FACTO...

Page 22: ...n motion Umbrella use becomes difficult 7 51 62 13 9 17 2 Near gale Moderate gale Sea heaps up and foam begins to streak Some foam from breaking waves is blown into streaks along wind direction Whole...

Page 23: ...f machine measured outside the wheels or Cross width of machine measured between levelling outrigger centres i cm Wheel base Longitudinal length of machine measured between wheel centres or Longitudin...

Page 24: ...f contact with or vicinity to power lines A minimum distance must be kept from the power lines according to the applicable laws and the following table Type of power lines Voltage KV Minimum distance...

Page 25: ...is manual and the concise instructions indicated on the platform plate Check the perfect integrity of the machine by sight check and read the plates showing machine operating limits Before using the m...

Page 26: ...ff procedures as well as all operations and their correct use 5 1 Platform control panel Fig 5 A Drive proportional joystick control B Proportional lever control up down telescopic column C Proportion...

Page 27: ...edal is accidentally released while the machine is operating the movement is immediately stopped WARNING Holding down the dead man pedal for over 10 seconds without carrying out any operation will dis...

Page 28: ...platform movement controls lifting lowering rotation With platform lowered booms down telescopic boom in jib at a height between 10 and 70 simultaneous steering drive turret rotation is possible to f...

Page 29: ...ad man pedal must be pressed Release the dead man pedal and the manoeuvre will be immediately stopped The platform positioning controls can t be used simultaneously The turret orientation can be used...

Page 30: ...econds or dead man button pressed and released for less than 2 seconds With platform control panel all controls are enabled unless other types of warning show up see next paragraphs 5 1 3 3 2 Red warn...

Page 31: ...ble alarm with a platform overload exceeding 20 the nominal load If platform is lifted the machine is completely locked If the platform is lowered all drive steering operations are still possible but...

Page 32: ...isplay some operation parameters working hours various faults battery charger operation etc IT IS FORBIDDEN To use the ground control panel as a workstation when personnel is on the platform Use the g...

Page 33: ...utton the machine is completely stopped by rotating it of 1 4 turn clockwise the machine can be turned ON by means of the ON OFF key 5 2 3 Battery indicator Hour meter Display C It indicates the charg...

Page 34: ...sed by a hardware fault in one of the two or both of the multi vibrators or due to a software execution problem In both cases it is a fault inside the controller which must be replaced 8 231 WATCHDOG...

Page 35: ...upply line and the alarm is present each time the key is activated the error is probably in the controller hardware then replace the logic board 25 224 WAITING FOR NODE Waiting for communication on CA...

Page 36: ...er 31 31 VMN HIGH Drive motor phase voltage too high A If the problem occurs at start up line contactor open check The internal connections of the motor ohmic continuity Power cable connections of the...

Page 37: ...ard If necessary contact AIRO technicians 44 199 TILT SENSOR Tilt alarm Make sure the ground inclination does not exceed the limits if it does move to a level ground and check if the alarm disappears...

Page 38: ...e controller 62 62 TH PROTECTION Operation in thermal protection controller overheating Improve the cooling of the controller If the alarm is displayed when the controller is cold the possible causes...

Page 39: ...tions are OK the problem is in the controller which must be replaced 74 74 DRIVER SHORTED Short circuit on line contactor coil output A Check if there is a short circuit or low impedance between NLC C...

Page 40: ...rd drive Use a TESTER to check the correct operation of microswitches If there are no errors in wiring and microswitches work correctly the problem may arise from a logic fault replace the controller...

Page 41: ...turret rotation SWING RIGHT MIN maximum position of right turret rotation SWING RIGHT MAX bias position of the left turret rotation SWING LEFT MIN maximum position of left turret rotation SWING LEFT M...

Page 42: ...ormal operation mode with the ground or platform controls and check that the warning is no longer present 94 0 NONE Misalignment between hour meter data of the controller and that of the indicator Lea...

Page 43: ...SHRT 41 SMARTDRIVER KO AUX DRIV SHRT 41 SMARTDRIVER KO INIT VMN LOW VMN LOW VMN LOW Node 3 WAITING FOR NODE Node 4 VMN LOW Node 3 WAITING FOR NODE Node 4 VMN LOW Node 3 WAITING FOR NODE Node 4 VMN LOW...

Page 44: ...ike the OVERLOAD ALARM or in case of machine switched off through of the button or in case of turned off machine through emergency stop buttons To activate the function it is necessary 1 Remove the fi...

Page 45: ...g 12 IT IS FORBIDDEN Leaving or accessing the work platform if this is not in the position required for accessing or leaving is forbidden 5 4 Machine start up To start the machine the operator shall r...

Page 46: ...control panel and the machine is turned off by releasing the dead man pedal the operation will be stopped On the ground control panel press the emergency stop button on the ground control panel if an...

Page 47: ...r hydraulic system carry out the following emergency procedures 1 Open the right cover of the turret and identify and pull to the outside the knob A shown in figure to achieve the lowering of the tele...

Page 48: ...rce If there is the circuit breaker switch optional to activate the electric line set the switch to ON position It is advisable to check the earth leakage circuit breaker by means of the specially pro...

Page 49: ...n platform is lifted unless the ground is horizontal flat and steady Before carrying out any displacement operation verify that no people are in proximity of the machine and in any case proceed with t...

Page 50: ...TRUCTION under paragraph Drive and steering for correct operation of drive controls During the loading operation following this system it is best to raise the Jib not over 10 with respect to the horiz...

Page 51: ...fault carry out the following operations to tow the machine 1 Hook the machine to the provided holes 2 Unscrew and remove the central cap of the two reduction gears on the two rear driving wheels by...

Page 52: ...e heat engine only when it is not running and sufficiently cool except for those operations such as oil change which must be performed when the motor is hot Risk of burns in contact with hot parts Do...

Page 53: ...ear Electric connections check Every year Oil level check in hydraulic tank Every year Hydraulic connections check Every year Periodic operation check and structure visual check Every year Screw tight...

Page 54: ...pins 8 Turntable fixing screws 9 fixing screws telescopic column sliding blocks For torque wrench setting refer to the table below Fig 18 TORQUE WRENCH SETTING S I thread normal pitch Class 8 8 8G 10...

Page 55: ...Moreover always remember to grease the articulated joints After washing the machine Before using the machine again after a long time interval After using the machine in adverse environmental conditio...

Page 56: ...il and quantity indicated in the table below Fig 20 HYDRAULIC SYSTEM OIL BRAND TYPE 20 C 79 C TYPE 30 C 48 C REQUIRED QUANTITY SYNTHETIC OILS 30 Litres ESSO Invarol EP46 Invarol EP22 AGIP Arnica 46 Ar...

Page 57: ...shing procedure avoid air entering the system 7 2 3 5 Filling After washing fill the hydraulic circuit bleed and check the level Bear in mind that contact of fluid with the hydraulic pipes can cause s...

Page 58: ...system could occur In extreme cases washing the seal housings can cause greater leaks To prevent faults as well as avoid any negative effect on oil quality after the conversion it is best to filter t...

Page 59: ...ction tube and clean it with a detergent and a compressed air jet by blowing from the connection or replace the filtering element To restore the initial condition carry out the above mentioned operati...

Page 60: ...must be changed when the reduction gear is hot To change the oil unscrew cap B and place a container of a 2 litre capacity under it Empty the reduction gear body completely clean it as described above...

Page 61: ...ance between the blocks of the boom is 0 5 1 mm in case of higher clearance by means of an additional calibrated thickness of 0 5 mm B For each sliding block Loosen the two locking screws of A Insert...

Page 62: ...e pressure relief valve Introduce a pressure gauge with full scale of at least 150 bar in the special quick coupling 1 4 BSP A Locate the pressure relief valve of lifting circuit B Unscrew the adjusti...

Page 63: ...ms down telescopic boom in and jib at a height between 10 and 70 all manoeuvres are still possible By lifting one of the booms excepting the Jib and or extending the telescopic boom with respect to th...

Page 64: ...platform and disables all movements if platform is overloaded by 20 compared to the nominal load drive and steering disabled with platform lifted with platform in transport position and overloaded by...

Page 65: ...rated load remains on the platform the alarm condition does not occur in any of the platform positions platform down up driving rotated Once the adjustment has been completed close the box which conta...

Page 66: ...n WARNING IN THIS CONDITION THE MACHINE CAN CARRY OUT ANY OPERATION THOUGH THE RED FLASHING LED AND THE AUDIBLE ALARM SIGNAL THE DANGER CONDITION TURNING OFF THE MACHINE WILL RESET THE SYSTEM AND UPON...

Page 67: ...the chassis inclination exceeds the max allowed value the lifting and drive controls are disabled when the platform is overloaded ALL operations until removal of overload are disabled Fig 28 The foll...

Page 68: ...teady green led lit up enabled control panel Flashing green led lit up disabled control panel 7 2 13 Operation check of dead man button safety system optional The platform dead man button alternative...

Page 69: ...rooms and open the caps to allow the outflow of gas Do not use extension leads exceeding 5 metres to connect the battery charger to the mains Use a cable of suitable section min 3x2 5 mm2 Do not use r...

Page 70: ...ion protection good operation and useful life of the battery In case of faulty operations due to the battery avoid any direct intervention and call the Customer Service When the machine is not being u...

Page 71: ...ging phase refer to table below Fig 29 WARNING DESCRIPTION Red led flashing for a few seconds Battery charger self diagnostic phase Red led on Indicates the first and second charging phase Yellow led...

Page 72: ...fluid level for pb acid batteries only WARNING In presence of alarm the battery charger stops the current delivery In the event of an alarm of one of the two battery chargers intervene as soon as pos...

Page 73: ...this manual were subject to the CE type test according to the Directive 2006 42 EC The certification was issued by Eurofins Product Testing Italy Srl 0477 Via Cuorgn 21 10156 Torino TO Italy Test carr...

Page 74: ...CK LINE STICKER 150X300 4 12 023 10 003 DIRECTIONS STICKER 2 13 029 10 011 NO FASTEN CAGE STICKER 1 14 035 10 007 SAFETY BELTS ATTACHMENT STICKER 2 15 045 10 005 BATTERY ISOLATOR STICKER SYMBOLS 1 16...

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Page 76: ...t regard the life of the machine Periodic obligatory inspections under the care of the agency responsible for checking it in Italy ASL or ARPA Obligatory periodic inspections to verify the structure p...

Page 77: ...Use and Maintenance Manual Series V8 E V10 E Page 77 REQUIRED PERIODIC INSPECTIONS BY THE REGULATORY AGENCY Date Observations Signature Stamp...

Page 78: ...5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR DEFORMATION OF TUBES AND CABLES Most of all check at junction points that tubes and cables do not show any evident defects Check the spiral cont...

Page 79: ...ARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR GREASING See chapter 7 2 2 Monthly operation It is not necessary to indicate its executi...

Page 80: ...ation It is not necessary to indicate its execution every day but at least every year when the other operations are carried out DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEA...

Page 81: ...ATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR BATTERY STATE See chapter 7 3 Daily operation It is not necessary to indicate its...

Page 82: ...N OF OPERATIONS TO BE PERFORMED TOTAL OIL CHANGE IN HYDRAULIC TANK EVERY TWO YEARS See chapter 7 2 3 DATE REMARKS SIGNATURE STAMP 2nd YEAR 4th YEAR 6th YEAR 8th YEAR 10th YEAR HYDRAULIC FILTER REPLACI...

Page 83: ...ge 83 REQUIRED PERIODIC INSPECTIONS BY THE OWNER CHECK DESCRIPTION OF OPERATIONS TO BE PERFORMED TOTAL OI CHANGE IN DRIVE REDUCTION GEARS EVERY TWO YEARS See chapter 7 2 5 DATE REMARKS SIGNATURE STAMP...

Page 84: ...TION CHECK OF THE TURRET INCLINOMETER See chapter 7 2 8 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR EFFICIENCY CHECK OF PLAT...

Page 85: ...TCHES M1 See chapter 7 2 11 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE...

Page 86: ...form controls are legible DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YEAR 4th YEAR 5th YEAR 6th YEAR 7th YEAR 8th YEAR 9th YEAR 10th YEAR SAFETY SYSTEM CHECK DESCRIPTION OF OPERATIONS TO BE PE...

Page 87: ...ODIC INSPECTIONS BY THE OWNER CHECK OF EMERGENCY DEVICES DESCRIPTION OF OPERATIONS TO BE PERFORMED MANUAL EMERGENCY LOWERING CHECK See chapter 5 6 DATE REMARKS SIGNATURE STAMP 1st YEAR 2nd YEAR 3rd YE...

Page 88: ...al and functional features of this machine were in conformance with what was originally required and that any changes have been recorded in this Register THE SELLER THE PURCHASER SUBSEQUENT TRANSFERS...

Page 89: ...S OF OWNERSHIP COMPANY DATE We affirm that as of the date quoted above the technical dimensional and functional features of this machine were in conformance with what was originally required and that...

Page 90: ...E Page 90 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIP...

Page 91: ...E Page 91 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIP...

Page 92: ...E Page 92 IMPORTANT BREAKDOWNS DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIPTION CODE QUANTITY SERVICE SAFETY MANAGER DATE DESCRIPTION OF BREAKDOWN SOLUTION SPARE PARTS USED DESCRIP...

Page 93: ...E 1 12 13 FM MASTER POWER FUSE 1 09 10 FS SLAVE POWER FUSE 1 09 10 GRF1 ROTATING BEACON 1 2 34 34 GRF2 ROTATING BEACON 2 2 35 INCL TILT SENSOR INCLINOMETER 2 33 36 Ind BC BATTERY CHARGER INDICATOR 1 0...

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Page 99: ...SSEMBLY COLUMN 8 TELESCOPIC CYLINDER COLUMN 9 JIB CYLINDER 10 ELECTROPUMP 11 SUCTION FILTER 12 LOWERING CONTROL INTEGRATED ASSEMBLY JIB 13 ON OFF MOVEMENTS HYDRAULIC LOCK EV4 TELESCOPIC COLUMN LIFTING...

Page 100: ...Use and Maintenance Manual Series V8 E V10 E Page 100...

Page 101: ...ectives 2006 42 CE 2014 30 CE 2005 88 CE and with the model certified by Faisant l objet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi pa...

Page 102: ...42 CE 2014 30 CE 2005 88 CE and with the model certified by Faisant l objet de la pr sente d claration est conforme aux directives 2006 42 CE 2014 30 CE 2005 88 CE et au mod le certifi par Auf das si...

Page 103: ...Use and Maintenance Manual Series V8 E V10 E Page 103 TIGIEFFE S r l a socio unico Via Villa Superiore 82 42045 Luzzara RE ITALIA 39 0522 977365 39 0522 977015 WEB www airo com e mail info airo com...

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