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Assembly Section 2-24

ASSEMBLY

EXHAUST MOUNT

NOTE: This should be done after mounting the main frame.
1. Cut the tractor hood as shown in pic. # 1 to accomodate modified exhaust turbo

tube.

2

Remove the muffler from existing turbo tube.

3. Remove existing turbo tube from tractor turbo.
4. Install the exhaust mounting bracket and supporting brace.
5. Cut the existing tube at turbo end 4-3/8” from hole center as shown in pic. # 2

and 3. Discard remaining portion of existing tube.

6. Install the turbo end of existing tube to the tractor turbo.
7. Connect the supplied tube to the turbo end of existing tube using the sealing

clamp as shown in pic. # 4. Do not tighten the hardware.

8. Install the exhaust clamp to the exhaust mounting bracket with the supplied

hardware. Refer parts section for the details.

9. Tighten the turbo existing hardware first and then the rest of the hardware.
10. Cut the muffler sweep off at the top and replace with a raincap, if necessary for

shipping, as shown in pic. # 5. Then install muffler to the turbo tube with the
existing hardware.

Picture # 2

Picture # 3

Picture # 1

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Summary of Contents for CNH T6010-80

Page 1: ...PERATING INSTRUCTIONS BENGAL BRUTE ASSEMBLIES CNH T6010 80 MAXXUM 110 115 120 125 130 140 155 06022003 Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers com Current as of 06 09 2010 ...

Page 2: ...the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in this manual Observe the rules of safety and use common sense READ AND UNDERSTAND THIS MANUAL Non English speaking operators will need to GET THE MANUAL TRANSLATED as needed Warranty Information Read and understand the complete Warranty Statement found in this manual Fill out the Warranty Registration fo...

Page 3: ...hooting section Tractor or Truck chassis Contact vehicle dealer If unable to correct the problem yourself contact your local Tiger Dealer after gathering Machine model _______________________ Serial number ________________________ Dealer name _________________________ Detailed information about the problem including results of troubleshooting Attention Owner Operator Dealer It is your obligation t...

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Page 5: ...____ 4 1 PARTS SECTION_____________________________________ 5 1 Parts Ordering Guide_______________________________ 5 2 Parts Table of Contents______________________________ 5 3 Common Parts Section____________________________ 6 1 WARRANTY INFORMATION_____________________________ 7 1 This symbol means CAUTION YOUR SAFETY IS AT RISK When you see this symbol read and follow the associated instructio...

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Page 7: ...SAFETY SECTION Safety Section 1 1 ...

Page 8: ...ment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The symbol and signal word are intended to warn the owner operator of impending hazards and the degree of possible injury when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practice...

Page 9: ...ashingwarninglightsandfollowalllocaltraffic regulations SG 6 WARNING Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS SG 7 WARNING Do not modify or alter this Implement Do n...

Page 10: ...sudden or inadvertent falling which could cause serious injury or even death SG 14 DANGER Do not operate this Equipment with hydraulic oil leaking Oil is expensive and its presence could present a hazard Do not check for leaks with your hand Use a piece of heavy paper or cardboard High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene ...

Page 11: ... this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tract...

Page 12: ...G 22 DANGER KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death SG 24 DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others SG 25 DANGER Never run the tractor engine in a closed building or wit...

Page 13: ...is and foreign objects If you are unable to clearly see this type of items discontinue mowing SGM 1 DANGER There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may occur unless...

Page 14: ...edrangeisfrom0to5mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overheadobstructions powerlines orwhendebrisand foreign objects are to be avoided SGM 7 WARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowinginreverse Mowonlyataslowgroundspeedwhereyoucansafely operate and c...

Page 15: ...eing re moved and mowed again at desired final height SBM 1 DANGER Use extreme caution when raising the Mower head Stop the Blades from turning when the Mower Head is raised and passersby are within 100 yards Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades SBM 2...

Page 16: ... the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from groundorfromoverheadtrimming Stopmowingifworkersorpassersby are with in 100 yards SBM 9 DANGER Each Rear Wheel must have a minimum of 1500 pound contact with the surface to prevent lateral instability and possible tip over which could result in serious bodily injury or even d...

Page 17: ...ponents for blade carriers blades cutter shafts knives knife hangers rollers drive train components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Tiger mower parts for economy and safety ...

Page 18: ...Safety Section 1 12 SAFETY 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 00769737 MOWER DECK PART NO LOCATION ...

Page 19: ...Safety Section 1 13 SAFETY 02962764 MAIN BOOM SECONDARY BOOM MAIN FRAME 02962765 MAIN FRAME 02965262 HYDRAULIC TANK PART NO LOCATION 00758194 MOWER DECK ...

Page 20: ...Safety Section 1 14 SAFETY 02967668 MOWER DECK 03200285 OUTSIDE OF CAB 02971123 HYDRAULIC TANK 22645 INSIDE OF CAB 22839 MOWER DECK PART NO LOCATION ...

Page 21: ...Safety Section 1 15 SAFETY 25387 INSIDE OF CAB 10 x 5 5 31522 MOWER DECK MAIN BOOM 18 25 x 10 31523 HYDRAULIC TANK 13 5 x 7 31513 22840 INSIDE OF CAB 24028 MOWER DECK PART NO LOCATION ...

Page 22: ...Safety Section 1 16 SAFETY 32707 HYDRAULIC TANK 27001 INSIDE OF CAB 31935 INSIDE OF CAB 42350 MOWER DECK PART NO LOCATION ...

Page 23: ...Safety Section 1 17 SAFETY 33438 MAIN BOOM 33224 MOWER DECK 32709 INSIDE OF CAB 32708 HYDRAULIC TANK PART NO LOCATION ...

Page 24: ...Safety Section 1 18 SAFETY 33743 INSIDE OF CAB 06550012 INSIDE OF CAB PART NO LOCATION ...

Page 25: ...Safety Section 1 19 SAFETY RED 42399 REFLECTIVE TAPE MOWER DECK AMBER 4240006 REFLECTIVE TAPE MOWER DECK 6T3219 INSIDE OF CAB 6T3220 FRONT PUMP MOUNT 6T3217 MOWER DECK PART NO LOCATION ...

Page 26: ...Safety Section 1 20 SAFETY 6T3222 INSIDE OF CAB 6T3221 INSIDE OF CAB 6T3225 INSIDE OF CAB 6T3224 MOWER DECK PART NO LOCATION ...

Page 27: ...Safety Section 1 21 SAFETY 6T3234 INSIDE OF CAB 6T3236 MOWER DECK 6T3230 INSIDE OF CAB 6T3233 HYDRAULIC TANK 6T3231 INSIDE OF CAB PART NO LOCATION ...

Page 28: ...Safety Section 1 22 SAFETY 6T3237 INSIDE OF CAB 06550008 INSIDE OF CAB 6T3243 INSIDE OF CAB 6T3261 MOWER DECK 6T3249A MOWER DECK PART NO LOCATION ...

Page 29: ...Safety Section 1 23 SAFETY 34852 HYDRAULIC TANK TB1011 MOWER DECK ...

Page 30: ...IVEPAD 8 34297 1 REAR ADHESIVE PAD 9 6T1823 4 ZIPTIE14 LONG NOTE The manual canister can be bolted zip tied or adhered to a variety of surfaces Locate a protected area within the view of the operator Then select an installation method and attach the canister CAUTION AVOID DRILLING HOLES INTO UNKNOWN AREAS wires and other parts may be located behind these areas When adhering the canister to a surfa...

Page 31: ... operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual ...

Page 32: ...Safety Section 1 26 SAFETY ...

Page 33: ...ASSEMBLY SECTION Assembly Section 2 1 ...

Page 34: ... raise heavy parts whenever possible whether mentioned or not Read and understand the entire assembly section instructions before attempting to mount your Tiger mower Refer to the parts section of this manual for detailed illustrations to locate all parts TRACTOR PREPARATION A Remove right hand steps B Disconnect battery cables C Remove battery battery box and existing bracket D Remove engine side...

Page 35: ... free movement in the drive shaft After all bolts are torqued the end play on the drive shaft should be 1 16 to 1 8 and coupler should move freely with hand pressure If end play is less than 1 16 grind the end of the shaft to achieve the proper end play If there is more than 1 4 of end play return the shaft with specifications for a longer shaft CAUTION DO NOT START THE TRACTOR UNTIL ALL HOSES ARE...

Page 36: ...ring washer and nut A be up against the swivel body B Insert the swivel and turn in until the swivel is pointed in the right direction and the O ring contact is made Hold swivel in set direction with a wrench and turn the O ring nut away from the swivel body and carefully tighten 1 Apply seal to cable before stripping insulation 2 Align seal with cable insulation 3 Put terminal in crimping tool th...

Page 37: ...e cab with existing and supplied hardware 7 Press polycarbonate into place at upper front corner 8 Then drill 3 16 pilot hole through polycarbonate and corner gusset of door jam 9 Locate hole 1 1 4 from the edge of the lower rounded feature of the corner gusset and center it from each end Then drill out hole in polycarbonate with 15 32 diameter bit that is ONLY used for polycarbonate 10 Drill out ...

Page 38: ...he plate Mount the lift valve with the supplied hardware Refer the parts section for the details LIFT VALVE MOUNT Drill a Ø9 16 hole in the fender frame tube of the tractor 3 4 back of the existing hole away from cab Install the right valve mounting bracket to the inside of the right fender frame tube as shown below and attach it with hardware listed in the parts section of this manual Repeat thes...

Page 39: ...uld run parallel to the bottom edge of the wheel well Mark the hole 12 from the first hole and 3 from the bottom edge Use the image below for reference NOTE DO NOT CUT INTO TUBES HOSES WIRES WHEN DRILLING THROUGH METAL OR PLASTIC Place as many hoses in the clamp that will fit without compromising pressure Then secure the 2 HOSE CLAMP 06520013 to the holes drilled with 1 EACH CAPSCREW 3 8 X 1 NC 21...

Page 40: ...s with the 6 split hose at the point they pass through the hole and secure with zip ties GENERAL HOSE INSTALLATION Refer to the parts section for detailed information about hoses and fittings for this application When mounting the suction hose between the pump and the tank the stainless steel bands that are provided must be used CAUTION DO NOT use regular hose clamps for this purpose For protectio...

Page 41: ...d end of the main and secondary boom cylinders but restricts flow out of the cylinder thereby providing proper boom control This check valve 06502036 is similar in appearance to hose adapter 33271 These components can be identified as follows and are to be installed per parts section for the lift valve SWITCH BOX MOUNTING JOYSTICK Locate the 2 holes in the right front corner of the cab frame These...

Page 42: ...ipe under the cowl panel BEFORE WIRING AFTER WIRING HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank filter as shown in parts section illustration Install the temperature sensor sight gauge into back side of the tank And attach the tank mount to the main frame with the hardware shown in the parts section Place the tank in the mounting bracket on the main frame as shown...

Page 43: ...e metal edges of the hole then route the cables through the hole Next wrap the cables with the 6 split hose at the point they pass through the hole and secure with zip ties LOAD SENSE HOSE ROUTING The lift valve uses the Pressure Return and Load Sense on the tractors rear remotes The ports used are directly under the valve mounting plate The pressure hose is routed from the tractor remotes to the ...

Page 44: ...o ports return from PB port on Husco valve and pressure to HP filter The pressure hose is routed from the tractor remotes to the inlet port of the HP Filter on the valve mounting bracket Then the outlet port of the HP Filter to the pressure port of the lift valve The power beyond line is routed from the port on the Husco valve to the power beyond port on the tractor rear remotes The return hose ru...

Page 45: ...om the tractor remotes to the inlet port of the HP Filter on the valve mounting bracket Then the outlet port of the HP Filter to the P port of the Danfoss priority valve The Danfoss lift valve is fed through the pressure hose from the CF port to the pressure port of the lift valve The load sense line is routed from the load sense port of the Danfoss valve to the LS port of the priority valve The p...

Page 46: ...ICE check TWICE then proceed with caution Route the hoses through the space between the swivel and the boom mounting bracket Connect the hoses to the preformed tubes and move the boom arm to a few feet from full forward Assemble the swivel clamp and place the return hose for the motor on top and the pressure line on the bottom Place the hoses in the C clamp and add it to the bottom screw of the sw...

Page 47: ...d the return hose closest to the boom arm Pull the hoses snug from the swivel to the mounting bracket clamps when main boom is still forward and tighten the hoses in the clamp Make sure the 1 motor hoses do not kink as the boom arm is moved into the stowing position If this happens the motor hoses will have to be shortened because there is too much hose between clamps ...

Page 48: ...re from the negative post on the gauge to a grounded bolt on the tractor frame Remove paint if needed to make a good ground Remove the pipe plug from the side of the hydraulic reservoir and install the temperature sensor using thread sealing tape Run the white wire from the S sensor post of the gauge to the temperature sensor on the hydraulic reservoir tank ...

Page 49: ...e Attach the 1 2 hose from the T port of the selector valve to the run tee as shown in the parts section 1 4 hoses are attached to the A1 A2 B1 B2 ports on the selector valve to the knuckle cylinder and swivel cylider as shown below and in the parts section SELECTOR VALVE RELOCATION Drill a set of Ø3 8 or Ø10MM holes 1 1 2 to the right of the existing holes on the Leagal Rear Stow Boomrest Install...

Page 50: ...Assembly Section 2 18 ASSEMBLY GREASELESS BEARING INSTALLATION It is recomended that grease is to be applied to the bore to aide in insertion of the greaseless bearing ...

Page 51: ... the axle braces to the rear axle using the mounting hardware shown in the parts section but DO NOT tighten BOOM REST MOUNTING Carefully raise the boom rest and align the holes with those of the axle brace Now install all attaching hardware as shown in the parts section loosely to allow for the alignment with the left and right axle brace Tighten torque all hardware on the axle braces and the boom...

Page 52: ...hem loosely in the welded nuts on the left side of the booms Arrange the tubes and hoses as outlined in the parts section diagram Install the smaller tube closest to the boom arm being careful not to pinch the tubes Place the large tubes outside of the small tubes Snug all clamp bolts but do not tighten Check all tubes for correct alignment and that none are pinched or bent The clamp bolts can now...

Page 53: ...horizontal hinge pin Secure the hinge pin in the boss with capscrews etc see parts section Attach the butt end of the cylinder to the swivel bracket anchor with the special bracket head cylinder pin and roll pin shown in parts section Install the fittings and hoses to the main boom cylinder Install the travelock on the rod end of the main boom cylinder These should be facing the butt end of the cy...

Page 54: ...nd return hoses from the control valve will also need to be routed inside the protective clear hose wrap WHEEL WEIGHT MOUNTING For the BoomKat mower a wheel weight will be required for the left side rear wheel It will be necessary to mount the 1700 pound wheel weight in the wheel using the long capscrews lockwahers flatwashers and hex nuts per diagram in the parts section Installation is most easi...

Page 55: ...grill cover that is closest to the hand rail 6 Remove the plate inside the speaker cavity to reach the wire connectors 7 Disconnect green connector and pull wire through the hand rail 8 Then cut hand rail 2 from the frame 9 Place a small amount of adhesive on outer edge of the lower hand rail stub Slide rubber cap on the stub 10 Take second rubber cap and cut a small X at the end Feed the light wi...

Page 56: ...aining portion of existing tube 6 Install the turbo end of existing tube to the tractor turbo 7 Connect the supplied tube to the turbo end of existing tube using the sealing clamp as shown in pic 4 Do not tighten the hardware 8 Install the exhaust clamp to the exhaust mounting bracket with the supplied hardware Refer parts section for the details 9 Tighten the turbo existing hardware first and the...

Page 57: ...Assembly Section 2 25 ASSEMBLY Picture 4 Picture 5 ...

Page 58: ...t mounting bracket and supporting brace 5 Install the modified turbo tube to the tractor turbo with existing hardware Do not tighten the hardware 6 Install the exhaust clamp to the exhaust mounting bracket with the supplied hardware Refer parts section for the details 7 Tighten the turbo existing hardware 8 Cut the muffler 8 off at the top as shown below and weld the sweep back on to the top of th...

Page 59: ... actuator or if the spool position is greater than that specified by the signal voltage from the joystick the actuator will fault out and shut down An active fault condition causes the actuator to drive the spool to neutral shut down and activate a red LED on the top of the actuator The active fault can be canceled by simply cycling the Master Switch OFF and then ON which resets the fault monitori...

Page 60: ...ater than 62 for the Deck Roll function Note these initial settings for the Deck Roll function should prevent the spool from shifting into float After making this first adjustment to deck roll if the spool still goes into float adjust the B port screw additionally counterclockwise Reconnect Deutsch connectors on control cables to actuators on Danfoss valve Run tractor until hydraulic system is at ...

Page 61: ... DECK ROLL A Port Deck Out 7 9 Seconds Raise main boom to vertical extend secondary boom out slightly so that deck can be articulated without contacting the main boom and roll deck in until deck cylinder is completely extended Then index the deck roll out function and determine the time required for the deck to roll out B Port Deck In Target 7 9 Seconds but DO NOT use Limit Screw Raise main boom t...

Page 62: ...Assembly Section 2 30 ASSEMBLY ...

Page 63: ... and turning the tires fully to check for interference 4WD FRONT TIRE ADJUSTMENT In order to prevent interference with mounted equipment the front wheels on a 4WD T6000 tractor will have to be adjusted to approximately 68 center to center distance as shown below Please refer to your John Deere Maintenance Manual to see the correct rim and tire configuration to achieve this Double check the wheel s...

Page 64: ...ix the leak you must actuate the lift valve handles several times to relieve any pressure in the lines Before operating the mower the cutter head and boom should be slowly moved throughout the full range of motion Watch for any condition that would cause pinching or excess stress on the hoses The steering and front axle travel should also be carefully moved through their full range of motion If an...

Page 65: ...OPERATION SECTION Operation Section 3 1 ...

Page 66: ...ls will increase efficiency and reduce possibility of serious injury or damage to the unit The operator should work slowly and carefully until he feels comfortable with the machine Speed and skill will be attained much easier if the necessary time is spent to familiarize yourself with the machine and its operations Since tractor makes and models vary we recommend reading and following the operator...

Page 67: ...liarizing yourself with the machine and its operations When you feel comfortable at controlling the position of the mower return the mower to the travel position and transport the mower to the desired mowing location NOTE Each mower head has a specific resting position for flatbed travel If mowing for the first time with a Tiger Boom Mower we recommend choosing a ditch or area relatively flat with...

Page 68: ...t the controls from left to right are 1 primary main boom 2 secondary boom 3 deck roll 4 boom swivel swing knuckle boom and 5 boom safety shield Lever 4 is set up to be used for both the swivel function and the knuckle function When using the knuckle stop any movement of the boom Then push the button on the end of Lever 4 At this time the indicator light on the switch box will light up telling you...

Page 69: ...ction 3 5 OPERATION LEVER 1 MAIN BOOM LEVER 2 SECONDARY BOOM LEVER 4 BOOM SWIVEL INDICATOR LIGHT OFF LEVER 3 DECK ROLL LEVER 5 BOOM SHIELD SWIVEL KNUCKLE LEVER 4 WITH BUTTON PRESSED BOOM KNUCKLE INDICATOR LIGHT ON ...

Page 70: ...t of the cutter head When mowing at or near the ground always have the shield in the closed position When mowing in brush or in trees above ground level the shield may be opened for easier cutting Read and follow the warnings on the decal shown below Do not run the cutter head into material larger than 6 diameter ...

Page 71: ...hen the flail mower is carried this way the ground roller follows the contour of the ground more easily during mowing operations The rotary mower deck should always be carried rather than dragged on the skid shoes when mowing on the ground Dragging the rotary mower deck increases the side loads on the boom decreases the horsepower available to the cutter head and reduces the ability of the accumul...

Page 72: ...to less than 1800 R P M shift to the next lower gear DO NOT ride the clutch this will cause premature clutch failure The engine should not be operated at any time at more than 2400 R P M on the tractor tachometer For cutting brush it is usually best to stop the tractor and swivel the boom and mower into foliage The horizontal positioning action of the boom is designed to position the cutting head ...

Page 73: ...ed for transporting the machine If the joystick control is not operating properly turn the master switch to the OFF position Install the manual valve handle onto valve and operate the functions individually to stow boom After boom is stowed in rest transport the unit to the maintenance facility and contact your Tiger dealer for assistance DO NOT attempt to operate the valve manually for mowing ope...

Page 74: ...Operation Section 3 10 OPERATION DANFOSS JOYSTICK CONTROL AND SWITCH BOX The diagrams below and on the following pages show the functions that are performed through the use of the joystick controller ...

Page 75: ...CK MOVES MAIN BOOM JOYSTICK LEFT RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL SHIELD SWITCH OPERATES SAFETY SHIELD SWIVEL KNUCKLE RIGHT JOYSTICK ROLLER WITH BUTTON PRESSED MOVES BOOM KNUCKLE ...

Page 76: ...ty Rotary mower was designed for cutting brush and foliage up to 6 inches in diameter or multiple branches that have a total cross section area equivalent to one 6 inch branch Cutting multiple limbs at the same time may overload the mower causing it to slow down or stall completely Regardless of the size of material being cut the speed of the cutter head must be maintained To ensure that the cutte...

Page 77: ...ing operations If the cutter shaft slows to the point that the knives are folding back move the mower head away from the foliage and allow the cutter shaft to regain full speed Operating the mower in a manner that allows the knives to continually fold back or allowing knife lugs to contact foliage will cause permanent damage to the cutter shaft drum knives and knife attachment parts The 50 boom fl...

Page 78: ...he head off of the boom rest Extend the knuckle boom STRAIGHT Move main boom UP off of main boom support Swivel boom FORWARD perpendicular to tractor and switch travel lock to OFF The head and booms are now ready for full operation TRANSPORTING MOWER Transporting under the units own power NOTE ONLY when transporting under the units own power is it permissible to rest the head in any of the resting...

Page 79: ... Boom head must be stowed on Boom Rest The FLAIL HEAD MUST be stowed in the UPPER position The 50 ROTARY HEAD MUST be stowed in the LOWER position The 60 ROTARY HEAD MUST be stowed in the LOWER position WITH Part 06310017 in place If any part of this operating section or any other section of this manual is not completely understood contact your Tiger dealer or the address on the cover of this manu...

Page 80: ...Operation Section 3 16 OPERATION ...

Page 81: ...MAINTENANCE SECTION Maintenance Section 4 1 ...

Page 82: ...lycarbonate windows Be alert to maintenance indicators such as the in tank filter pressure gauge hydraulic reservoir sight gauge etc Take the required action to correct any problems immediately Release of energy from pressurized systems may cause inadvertent actuation of cylinders or sudden release of compressed springs Before disconnecting any hoses relieve pressure by shutting tractor off settin...

Page 83: ...r repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO and turn off the engine Push and pull the control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work SBM 6 Always disconnect the wire leads from the mower pump solenoid before performing service on the Tractor or Mower Use ...

Page 84: ... Secondary Lubricate Inject grease until it Cylinder Pivot Points appears at ends Hydraulic Fittings Check for leaks Tighten when needed Do Not use hands to check for leaks see maint Precautions Knives Check Inspect for missing or damaged knives change or sharpen as needed Spindle mounting bolts Check 3 4 x 2 torque to 331 ft spindle to deck lbs Knife mounting bolts Check 1 1 8 special bolt torque...

Page 85: ...hange In Tank Hyd Fluid Change Filter 10 micron filter In Line High Pressure Change or Change when indicated Filter by restriction indicator 10 micron filter Hyd Tank Breather Change TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1 Loose bolts 1 Check all bolts and tighten to recommended torque specs 2 Cutter assembly 2a Check for damaged blades disc Unbalanced or cutter shaft Replace if needed 2...

Page 86: ...nd remove small block being careful not to damage O rings filter Clean filter and re install 5c Remove large nut on side of large valve block Remove spring and use needle nose vise grip to pull spool from block Check block and spool for contaminates and scratches Clean parts or replace if scratched Motor runs but 1 Belts 1 Inspect belts and pulleys Replace will not cut belts and repair as needed 2...

Page 87: ...w meter is available check pressure and flow volume for all suspected hydraulic problems If the solution to your problem cannot be found in this section call the Technical Service representative at the number shown on the front cover of this manual ...

Page 88: ...Maintenance Section 4 8 MAINTENANCE TORQUE SPECIFICATIONS These are intended to be general specifications See tractor operators or service manual for exact specifications for your unit ...

Page 89: ...nthetic Extreme Mobil SHC 75W 90 Pressure Gear Lube Mobil 1 Synthetic Gear Cutter Shaft Ground Grease Lithium Complex Mobilgrease CM S Roller Shaft Flail Gun Extreme Pressure NLGI 2 ISO 320 Drive Shaft Coupler Grease Lithium Complex Mobilgrease CM S Flail and Rotary Gun Extreme Pressure NLGI2 ISO 320 Drive Shaft Yoke U Joint Stub Shaft Grease Lithium Complex Mobilgrease CM S Gun Extreme Pressure N...

Page 90: ...g the breather The reservior should be filled to the top of the lower sight glass on the side of the tank Do not over fill The reservior has been over filled when oil is visible in the upper sight glass If tank has too much oil the excess may be expelled through the pressurized breather DETAILED MAINTENANCE REPLACEING IN TANK HYDRAULIC FILTER Loosen the four bolts on the top cover of the filter ho...

Page 91: ...old element from the filter head by pulling with a rotation motion Dispose of the used element properly Remove the new element from the packaging Using your finger dab and lubricate the o ring in the top of the new element Install the new element into and on the mounting boss with in the head assure that the element is fully seated on the boss Clean and inspect the o ring that is affixed in the bo...

Page 92: ...This is to be done with a standard grease gun daily or at 8 hour intervals CAUTION Over greasing may cause premature seal failure GREASING GROUND ROLLER SHAFT FLAIL Locate grease zerks on each end of roller tube at lower rear of head Normal conditions require one or two pump in each bearing using Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications This is to be done ...

Page 93: ...EASING PUMP DRIVE SHAFT COUPLER With engine stopped ensure drive shaft alignment by grasping coupler and sliding back and forth Coupler should slide freely with approximately 1 8 of end play If coupler does not slide freely inspect for loose pump mount bolts or damaged or loose crank shaft adapter Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into couple...

Page 94: ...Maintenance Section 4 14 MAINTENANCE VISUAL MAP OF GREASE POINTS Please read the specific instructions for each area ...

Page 95: ...ng and on rod end tang of the main and secondary boom cylinder Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications until grease begins to protrude from ends This procedure is to be performed daily or at 8 hour intervals GREASING SPINDLE Locate grease fitting on inside of deck housing Inject Tiger Spindle Lubricant part number 06540000 into spindle housing Fill...

Page 96: ...justed to increase decrease the belt tension as needed NOTE Location of adjustment nuts may vary on flail cutter heads Be sure to replace the belt cover BEFORE operating mower DECK STOP ADJUSTMENT Loosen locking nut Turn adjustment bolt in and run deck cylinder out to full extension Adjust bolt out until the head just touches the boom and tighten lock nut NOTE Bolt should not hit boom before cylin...

Page 97: ...rvice Torque the 6 bolts shown below to 331 ft lbs TIGHTENING KNIFE BOLTS AND DISK BOLTS After every 8 hours of operation or daily the Knife Bolts and Disk Bolts should be tightened as follows Knife mounting bolts 3ea torque to 1070 dry or 800 oiled ft lbs Recomended oiled Disk mounting bolts 6ea torque to 204 dry or 184 oiled ft lbs Recomended oiled ...

Page 98: ...at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures THE BALL VALVES MUST BE OPEN handle parallel with valve WHEN TRACTOR IS RE STARTED OR PUMP IS COUPLED TO MOTOR OR P T O Failure to do so will result in component failure ...

Page 99: ...nting bolt the nut must be replaced with a new self locking nut 4 Inspect the condition and tightness of the knife mounting bolts and disk mounting bolts daily ROTARY KNIFE REPLACEMENT 1 Be sure you have a complete matching set of new knives for replacement 2 Remove knives and inspect holes for damage Also watch for cracks in the disk around the holes 3 Install bolt through knife and disk from bot...

Page 100: ...uipment or property 1 The bolts that attach the disk to the spindle must be grade 8 These 5 8 inch bolts are to be torqued to 204 dry or 184 oiled ft lbs 2 A thread locking agent may be applied to threads of all mounting bolts before they are installed 3 Disks must be inspected daily for hairline cracks between spindle mounting bolts or around the knife mounting bolts These cracks indicate metal f...

Page 101: ...reason they must be discarded and replaced with new nuts Knives should not be welded on for any reason 50 BOOM FLAIL KNIFE REPLACEMENT Old style cutter shaft 1 If knives are damaged or badly worn they will need to be replaced as a set Replacing a single knife can cause severe vibration and possible damage to the mower 2 Assemble knives bushings collars bolts and nuts as shown in part section of ma...

Page 102: ... to install races bearings or seals The parts of assembly may be damaged NOTE The grease zerk and gussets are located on the top side of the spindle housing Be sure the spindle is assembled correctly Be sure to wear eye protection and other protective equipment as needed when working on spindle assembly THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts while servicing ...

Page 103: ...p position and fill with Tiger Spindle Lubricant part number 06540000 to the top edge of the upper bearing cup 6 Support the bottom of the spindle and press the upper bearing cone and bearing adjustment sleeve onto the spindle NOTE The spindle housing must turn freely when seating the bearing cone and sleeve 7 Press the two upper seals into the spindle housing The inner lip of the seals must be UP...

Page 104: ...ment when the spindle housing is pried upward away from the vise jaws 4 When there is 012 inch free play between the spindle and housing install the bearing lock nut thick nut Hold the adjusting nut securely and tighten the lock nut to 300 ft lbs of torque 5 After the lock nut is tightened there must be 001 inch to 003 inch of free play when lightly prying up on the spindle housing If the end play...

Page 105: ... or cardboard Tighten fittings or replace hoses immediately ______ Knives Inspect for missing or damaged knives change only complete sets as needed ______ Belts Check Tighten Replace belts as needed ______ Main Frame Deck Unless otherwise specified retorque bolts according to torque specifications in this section ______ Hydraulic Fluid Level Add if required per fluid recommendations ______ Rear Fl...

Page 106: ...Maintenance Section 4 26 MAINTENANCE ...

Page 107: ...PARTS SECTION NEW HOLLAND T6000 BENGAL BRUTE Parts Section 5 1 ...

Page 108: ...r and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When ordering rep...

Page 109: ...BLE CONTROLS SELECTOR VALVE 5 22 LIFT VALVE 5 SP HUSCO LS LRS 06101214 5 24 LIFT VALVE 5 SP HUSCO PB LRS 06101531 5 26 JOYSTICK AND SWITCH BOX 5 28 LIFT VALVE 5 SP DANFOSS LS LRS 06101214 5 30 LIFT VALVE 5 SP DANFOSS PB LRS 06101531 5 32 MIRROR BRACKET 5 34 POLYCARBONATE SAFETY WINDOW 5 36 EXHAUST MOUNT 4 CYLINDER 5 38 EXHAUST MOUNT 6 CYLINDER 5 39 WHEEL WEIGHT 5 40 BRAKE VALVE ASSEMBLY W METRI PA...

Page 110: ...Parts Section 5 4 TRACTOR MOUNT KIT MAIN FRAME ...

Page 111: ...NUT 3 8 NC 13 21725 2 HEX NUT 1 2 NC 14 22018 2 FLATWASHER 1 2 WIDE 15 06505067 1 SIGHT GAUGE JD6000 TANK 34GAL 16 33700 1 REDUCER BUSHING 2MPX3 4FPHEX 17 TF4888 1 STREET ELBOW 1 8 X 90 18 6T0649 1 FILTER GAUGE 19 31004 1 CAP PRESSURE 3 0PSI 3 4MP 20 32408 1 PUMP MTG BRKT FD81 8560 21 23152 1 PUMP P350 1 3 4 GEAR 22 6T0375B 1 COUPLING 14 SPLINE W ZERK 4 23 34624 1 DRV SHF PMP 28 13 16 6T0389 CRNKS...

Page 112: ...Parts Section 5 6 4 CYL TRACTOR MOUNT KIT HYDRAULICS BRAKE VALVE ...

Page 113: ...D BRKVLV 4x1FJXx1FJX 180 10 34309 1 BALL VALVE 1 1 2 FOR 11 34655 1 ELBOW 1 1 2ORBx1 1 2MJ 12 06500294 1 HOSE 1 1 2x74 20FLG45x1 1 2FJX 13 06500066 1 HOSE 1x37 1FJXx20FLG45 14 34064 1 ADAPTER 1 1 4MOR X 1MJ 15 34158 1 HOSE 1X102 1FJX90X1MJ 16 TF4852 2 KIT FLANGE 20 17 32382 3 BRACKET HOSE 18 35271 1 CLAMP PLATE MID 19 35131 1 CLAMP KIT COOLER TRUCKAT 20 21644 2 CAPSCREW 3 8 X 5 NC 21 21682 1 CAPSC...

Page 114: ...Parts Section 5 8 6 CYL TRACTOR MOUNT KIT HYDRAULICS BRAKE VALVE ...

Page 115: ...1FJX 180 10 34309 1 BALL VALVE 1 1 2 FOR 11 34655 1 ELBOW 1 1 2ORBx1 1 2MJ 12 06500309 1 HOSE 1 1 2x70 20FLG45x1 1 2FJX 13 06500066 1 HOSE 1x37 1FJXx20FLG45 14 34064 1 ADAPTER 1 1 4MOR X 1MJ 15 06500304 1 HOSE 1x106 1FJX90x1MJ 16 TF4852 2 KIT FLANGE 20 17 32382 3 BRACKET HOSE 18 35271 1 CLAMP PLATE MID 19 35131 1 CLAMP KIT COOLER TRUCKAT 20 21644 2 CAPSCREW 3 8 X 5 NC 21 21682 1 CAPSCREW 7 16 X 1 ...

Page 116: ...Parts Section 5 10 AXLE BRACE BATTERY BOX ...

Page 117: ...EW 3 4 x 2 1 4 NC 6 06370160 1 MNT BATTBOX T6000 RS 7 06410146 1 COVER BOT BATT TS100A 8 06410145 1 COVER TOP BATT TS100A 9 32739 1 PAD BTRY BOX 10 06537029 2 U NUT 3 8NC 3 4 TO CENTER 11 35176 4 U NUT 1 4 3 4 TO CENTER 12 21630 2 CAPSCREW 3 8 x 1 NC 13 22014 4 FLATWASHER 1 4 14 21530 4 CAPSCREW 1 4 X 1 NC 15 21986 4 LOCKWASHER 1 4 16 21631 4 CAPSCREW 3 8x1 1 4 NC GR8 17 22016 8 FLATWASHER 3 8 GR8...

Page 118: ...Parts Section 5 12 TRACTOR MOUNT KIT SWEEPER MOUNT ...

Page 119: ... 06410443 1 MNT LH SWPR CNH TSA 3 06410442 1 MNT RH SWPR CNH TSA 4 06430049 4 SPACER 2 00x1 00x3 34 5 41644 1 PLATE ATTACHING 6 21735 4 CAPSCREW 1 2 x 2 1 2 NC 7 24879 4 CAPSCREW 20MMX65MM 2 5 PITCH 8 21843 4 CAPSCREW 3 4 x 6 NC 9 33880 4 FLATWASHER 3 4 GR 8 SAE 10 06400165 4 SPACER COOLER FRONT ...

Page 120: ...Parts Section 5 14 BOOM MOUNT KIT ...

Page 121: ...3 1 PIN 1 5x18 88 W 47 HOLE NIT 8 6T3001 1 PIN INNR DRFT BM 1 1 2X15 3 4 9 06420023 2 PIN 1 50x3 62 W 22 HOLES NIT 10 06520049 1 BEARING WASHER SWING 11 06420100 1 PIN PRIMARY CYL 12 06537021 2 ROLLPIN 5mm 13 06501019 1 CYLINDER 4x9 1 50PIN 14 21835 2 CAPSCREW 3 4 X 2 3 4 NC 15 6T2607 2 FLATWASHER 3 4 CUT 16 22021 2 FLATWASHER 3 4 17 21825 2 HEX NUT 3 4 NC 18 21688 3 CAPSCREW 7 16 X 3 1 4 NC 19 21...

Page 122: ...Parts Section 5 16 4 SP CABLE CONTROLS SELECTOR VALVE ...

Page 123: ...34508 2 WASHER FENDER 10 9 21546 1 CAPSCREW 1 4 X 7 NC 10 30750A 1 BRKT CBLCTRL JD6000 11 21547 2 CAPSCREW 1 4 X 8 NC 12 21525 3 HEX NUT 1 4 NC 13 21986 3 LOCKWASHER 1 4 14 23113 1 CAPSCREW 10MMX30MM 1 5 PITCH 15 32691 1 LOCKWASHER 10MM 16 21635 3 CAPSCREW 3 8 X 2 1 4 NC 17 27082B 3 SPACER 18 21627 3 NYLOCK NUT 3 8 NC 19 34623 4 CBL CNTRL 122 20 06502055 1 VLV SELECTOR RS 21 21593 2 CAPSCREW 5 16 ...

Page 124: ...Parts Section 5 18 LIFT VALVE 4 SP HUSCO LOAD SENSE LRS ...

Page 125: ...APTER 1 2ORB X1 2 ORBADJ 21 06510050 2 TRV LCK METRIPACK COIL 22 06500063 1 HOSE 1 2x30 3 4FJX90x1 2FJX90L 195deg RETURN 23 06500315 1 HOSE 8x39 8FJXx8FJX90 PRESSURE 24 06500172 3 HOSE 1 4x200 3 8FJX90x5 16MJ 25 06500173 1 HOSE 1 4x200 3 8FJXx5 16MJ 26 33411 2 HOSE 1 4 X 24 3 8FJX90 x 3 8FJX 27 34631 1 HOSE 1 4x126 3 8FJXx3 8FJX90 28 06500149 1 HOSE 1 4x220 3 8FJX90x3 8FJX 29 06500151 1 HOSE 1 4X1...

Page 126: ...Parts Section 5 20 LIFT VALVE 4 SP HUSCO POWER BEYOND LRS ...

Page 127: ...1 06500172 3 HOSE 1 4 X 200 3 8FJX90 x 5 16MJ 22 33271 6 ADAPTER 1 2 MOR X 3 8 MJ 23 33411 2 HOSE 1 4 X 24 3 8FJX90 x 3 8FJX 24 34623 4 CONTROL CABLE 122 25 06500063 1 HOSE 1 2x30 3 4FJX90 x 27 06500315 1 HOSE 8x39 8FJXx8FJX90 28 33488 2 HOSE 1 2X25 1 2FJX90X1 2FJX 29 06500174 2 HOSE 1 4 X 200 3 8FJX90L ongx 5 16MJ 30 6T3992 1 TEE 1 2MJ X 1 2MJ X 1 2FJX 31 F87372883 1 VALVE PRIORITY PB NH 32 33528...

Page 128: ...Parts Section 5 22 5 SP CABLE CONTROLS SELECTOR VALVE ...

Page 129: ...49 1 SWITCHBOXASSY BOOM RS 9 6T3951 2 SCREW MACHINE 8 32 X 1 2 10 34508 2 WASHER FENDER 10 11 6T3952 2 HEX NUT 8 32 NYLOCK 12 27082B 3 SPACER 13 21635 3 CAPSCREW 3 8 X 2 1 4 NC 14 33534 1 CAPSCREW 10MMX20MM 1 5PITCH 15 21545 3 CAPSCREW 1 4 X 6 NC 16 21543 1 CAPSCREW 1 4 X 4 1 2 NC 17 21542 2 CAPSCREW 1 4 X 4 NC 18 32691 1 LOCKWASHER 10MM 19 21986 6 LOCKWASHER 1 4 20 21627 3 NYLOCK NUT 3 8 NC 21 21...

Page 130: ...Parts Section 5 24 LIFT VALVE 5 SP HUSCO LOAD SENSE LRS ...

Page 131: ... 200 3 8FJX90 x 5 16MJ 22 33271 6 ADAPTER 1 2 MOR X 3 8 MJ 23 33411 2 HOSE 1 4 X 24 3 8FJX90 x 3 8FJX 24 21629 3 CAPSCREW 3 8 X 3 4 NC 25 06500063 1 HOSE 1 2 X 30 RETURN 26 06500270 1 HOSE 1 4x50 3 8FJXx1 4FFS90 LOAD SENSE 27 06500315 1 HOSE 8x39 8FJXx8FJX90 PRESSURE 28 33488 1 HOSE 1 2 X 25 RETURN FROM SELECTOR VALVE 29 06500174 2 HOSE 1 4 X 200 3 8FJX90L ongx 5 16MJ 30 6T3992 1 RUN TEE 1 2MJ x 1...

Page 132: ...Parts Section 5 26 LIFT VALVE 5 SP HUSCO POWER BEYOND LRS ...

Page 133: ... 8 MJ 23 33411 2 HOSE 1 4 X 24 3 8FJX90 x 3 8FJX 24 21629 3 CAPSCREW 3 8 X 3 4 NC 25 06500063 1 HOSE 1 2x30 3 4FJX90 x 26 33488 2 HOSE 1 2X25 1 2FJX90X1 2FJX 27 06500315 1 HOSE 8x39 8FJXx8FJX90 29 06500174 2 HOSE 1 4 X 200 3 8FJX90L ongx 5 16MJ 30 6T3992 1 TEE 1 2MJ X 1 2MJ X 1 2FJX 31 F87372883 1 VALVE PRIORITY PB NH 32 33528 1 ADAPTER 1 2MOR X 1 2MJ 33 32901 6 ADAPTER 3 8 MOR X 3 8 MJ 34 0650017...

Page 134: ...Parts Section 5 28 JOYSTICK AND SWITCH BOX ...

Page 135: ...Tx7 JYSTK 7 35256 3 BUSHING NYLON 1 OD 3 4 ID 8 35033 1 CAN JYSTK CPLT DF 9 35205 1 SETSCREW 3 8 x 2 NC KNURLED PT 10 35206 1 HEX NUT JAMB 3 8 NC 11 35204 1 KNOB 3 8 NC INSERT 12 32829 4 SCREW MACHINE 10 32X3 4 FLATHD 13 33693 1 CBL EXT 4FT JOYST R STOW BOOM 14 33355 1 MNT BRKT SWITCH BOX 15 23113 2 CAPSCREW 10MMX30MM 1 5 PITCH 16 21529 4 CAPSCREW 1 4 X 3 4 NC 17 21986 4 LOCKWASHER 1 4 18 22014 4 ...

Page 136: ...Parts Section 5 30 LIFT VALVE 5 SP DANFOSS LOAD SENSE LRS ...

Page 137: ...B X1 2 ORBADJ 20 32901 6 ADAPTER 3 8 MOR X 3 8 MJ 21 33488 1 HOSE 1 2X25 1 2FJX90X1 2FJX 22 06500315 1 HOSE 8x39 8FJXx8FJX90 23 06500270 1 HOSE 4x50 6FJXx4FF90 24 06500148 7 HOSE 1 4x210 3 8FJX90x5 16MJ 25 06500149 1 HOSE 1 4x220 3 8FJX90x3 8FJX 26 06500150 1 HOSE 1 4x142 3 8FJX90x3 8FJX 27 06500175 1 HOSE 1 4x210 3 8FJXx5 16MJ 28 06500091 1 HOSE 1 2x26 3 4FJX90x 29 06500151 1 HOSE 1 4X112 3 8FJX9...

Page 138: ...Parts Section 5 32 LIFT VALVE 5 SP DANFOSS POWER BEYOND LRS ...

Page 139: ...219 1 HOSE 1 4x26 24 06500148 7 HOSE 1 4x210 3 8FJX90x5 16MJ 25 06500149 1 HOSE 1 4x220 3 8FJX90x3 8FJX 26 06500150 1 HOSE 1 4x142 3 8FJX90x3 8FJX 27 06500175 1 HOSE 1 4x210 3 8FJXx5 16MJ 28 06500091 1 HOSE 1 2x26 3 4FJX90x 29 06500151 1 HOSE 1 4X112 3 8FJX90x3 8FJX 30 33411 2 HOSE 1 4X24 3 8FJX90X3 8FJX 31 34631 1 HOSE 1 4x126 3 8FJXx3 8FJX90 32 34359 1 HOSE 1 4X110 3 8FJX90X3 8FJX 33 21579 4 CAP...

Page 140: ...Parts Section 5 34 MIRROR BRACKET ...

Page 141: ...R LIGHT TS115A 6 06410633 1 MNT MIRROR T6010 7 06410141 1 COLLAR EXHAUST TS115A 8 06410142 1 COLLAR CLAMP EXHAUST TS115A 9 21530 2 CAPSCREW 1 4 X 1 NC 10 21525 4 HEX NUT 1 4 NC 11 22014 4 FLATWASHER 1 4 12 21529 2 CAPSCREW 1 4 X 3 4 NC 13 21579 2 CAPSCREW 5 16 X 3 4 NC 14 21577 3 HEX NUT NYLOCK 5 16 NC 15 21585 1 CAPSCREW 5 16 X 2 1 4 NC ...

Page 142: ...Parts Section 5 36 BOOM POLYCARBONATE CAB SAFETY WINDOW KIT R 00 00 ...

Page 143: ...PSCREW 8 MM X 40 MM GR8 4 EXISTING HARDWARE 5 06530501 1 CAPSCREW 6 MM X 25 MM GR8 6 06537006 1 THREADED INSERT 1 4 X 1 2 NC 7 21532 1 CAPSCREW 1 4X1 1 2 NC 8 06537001 1 WASHER RUBBERIZED 9 35234 1 GROMET RIBBED 1 2 OD X 1 4 ID X 1 2 10 6T2494 2 CAPSCREW 8 MM X 45 MM GR8 06537005 1 ADHESIVE WTHR STRP NOT SHOWN BOOM POLYCARBONATE CAB SAFETY WINDOW KIT ...

Page 144: ...XHAUST TSA100 110 2 21630 4 CAPSCREW 3 8 x 1 NC 3 21625 4 HEX NUT 3 8 NC 4 21988 4 LOCKWASHER 3 8 5 2 EXISTING MAINFRAME HARDWARE 6 06410128 1 MNT EXHAUST SUPPORT 7 35188 2 CLAMP EXHAUST 3 8 06520024 1 TUBE EXHAUST SUPPORT 4CYL 9 06520035 1 CLAMP EXHAUST 2 75 SS WRAP 10 REF EXHAUST TUBE CUT ...

Page 145: ...TION 1 06410113 1 MNT EXHAUST TSA115 135 2 06410121 1 MNT EXHAUST SUPPORT TSA115 135 3 06520023 1 TUBE EXHAUST RELOCATE TSA 6CYL 4 32986 2 CLAMP EXHAUST 3 1 2 5 21630 4 CAPSCREW 3 8x1 NC 6 21988 4 LOCKWASHER 3 8 7 21625 4 HEX NUT 3 8 NC 8 2 EXISTING MAINFRAME HARDWARE ...

Page 146: ...IT ITEM PARTNO QTY DESCRIPTION 1 32615 1 WHLWT INBOARD 1700 DRLL TAP 14 75OC OUTBOARD 2 06531000 3 HEX NUT 7 8 NC GR8 3 06530213 3 CAPSCREW 7 8x16 NC GR8 3 THRD 4 06533000 6 FLATWASHER 7 8 GR8 5 06100920 1 TRACTOR RIM 6 TB3278 3 SPACER WHL WHT 2x1x3 CNH ...

Page 147: ...AKE VALVE ASSEMBLY W METRI PAK ITEM PARTNO QTY DESCRIPTION 1 34092 1 BRAKE VALVE BLANK 2 34095 1 RELIEF VALVE 3000 PSI 3 34094 2 LOGICELEMENT 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT WASHER ...

Page 148: ... DESCRIPTION 06510049 AVAIL SWITCH BOX ASY BOOMKAT COMPLETE 1 34325 1 SWITCH BOX 2 6T3923 1 INDICATOR LIGHT 3 06510069 1 SELECTOR INDICATOR LIGHT 4 PT3905A 1 TOGGLE SWITCH MOWER RUN 5 34532 1 TOGGLE SWITCH TRAVEL LOCK 7 6T3931 OPT TEMPERATURE SENSOR 8 6T3934 OPT TEMPERATURE GAUGE ...

Page 149: ...Parts Section 5 43 JOYSTICK AND SWITCH BOX WIRING BENGAL BRUTE ITEM PARTNO QTY DESCRIPTION 1 06510047 1 SWITCHBOX 2 REF TRAVEL LOCK REFER TO HYDRAULICS 3 REF SOLENOID REFER TO MAIN FRAME 03 01 05 ...

Page 150: ...Parts Section 5 44 SWITCH BOX SCHEMATIC DANFOSS ...

Page 151: ...Parts Section 5 45 SELECTOR VALVE SCHEMATIC ...

Page 152: ...ement Pin 1 Supply Voltage Pin 2 Signal Voltage Pin gnd ground Deck Roll Valve or Float Valve signal voltage should be 50 of supply voltage with joystick in Neutral position up to 65 of supply voltage in B direction down to 35 of supply voltage in A direction Signal voltage should change smoothly with lever movement Signal voltage should be approximately 75 of supply voltage when float switch is o...

Page 153: ...Gear pump P should equal valve relief setting or workport shock valve setting LS should equal workport Workport should equal relief setting or workport shock valve setting LS pump P should equal valve relief setting pump max pressure setting or workport shock valve setting LS should equal workport Workport should equal relief setting pump max pressure setting or workport shock valve setting Pressu...

Page 154: ...Parts Section 5 48 HYDRAULIC TROUBLESHOOTING GUIDE ...

Page 155: ...Parts Section 5 49 ELECTRICAL TROUBLESHOOTING GUIDE ...

Page 156: ...Parts Section 5 50 ...

Page 157: ...BENGAL BRUTE COMMON SECTION COMMON PARTS SECTION Common Section 6 1 ...

Page 158: ...50 BOOM FLAIL CUTTER ASSY 6 26 63 BOOM FLAIL DRIVE ASSY 6 28 63 BOOM FLAIL CUTTER ASSY 6 30 HYDRAULIC CYLINDERS 6 32 ROTARY MOWER SPINDLE ASSY 6 38 RESERVOIR TANK FILTER ASSEMBLY 6 42 DANFOSS VALVE BREAKDOWN 6 44 5SP HUSCO VALVE BREAKDOWN 6 46 4SP HUSCO VALVE BREAKDOWN 6 48 FRONT HYDRAULIC PUMP TSR MOTOR 6 50 50 60 ROTARY MOWER MOTOR 6 52 FLAIL MOWER MOTOR 6 54 MANUAL CONTROLS SWITCHBOX 6 55 BOOM ...

Page 159: ...t number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When order...

Page 160: ...OSES ROUTING LRS 3OS 3PS BOOMS ITEM PART NO QTY DESCRIPTION 1 1 1 HOSE TO MAIN BOOM LOWER TUBE 2 1 1 HOSE TO MAIN BOOM UPPER TUBE 3 6 1 4 HOSE TO MAIN BOOM 4 06505085 1 CLAMP KIT 5 35131 1 CLAMP KIT 6 TB3012 1 CLAMP 7 06505021 2 HOSE COVER ...

Page 161: ...Bengal Brute Common Section 6 5 NOTES PAGE INTENSIONALLY LEFT BLANK ...

Page 162: ...Bengal Brute Common Section 6 6 BENGAL BRUTE ARM 05 25 05 ...

Page 163: ... ASSY 16 06310008 1 SECONDARY BOOM WLDMNT 17 06520076 2 BUSHING 1ID x 1 18 06501022 1 CYLINDER 4 x 20 19 06501024 1 CYLINDER 3 1 2 x 20 20 06501023 1 CYLINDER 3 x 18 21 06501021 1 CYLINDER 3 x 10 22 06537021 6 ROLLPIN 5mm 23 06420100 1 PIN 1 1 4 x 3 5 8 24 21688 2 CAPSCREW 7 16 x 3 1 4 NC 25 21677 3 NYLOCK NUT 7 16 NC 26 06420022 1 PIN 1 1 2 x 12 3 4 27 06420017 1 PIN 1 3 4 x 8 9 16 28 TB1023 8 RO...

Page 164: ...Bengal Brute Common Section 6 8 BENGAL BRUTE ARM PREFORMED TUBES 05 25 05 ...

Page 165: ...6506014 1 PREFORMED TUBE 2 8 06506013 1 PREFORMED TUBE 1 9 06506017 1 PREFORMED TUBE 5 10 06506016 1 PREFORMED TUBE 4 11 06505024 2 CLAMP KIT 12 06505019 4 CLAMP KIT 13 06500152 2 HOSE 1 4 X 66 14 06500153 2 HOSE 1 4 X 70 15 06500154 1 HOSE 1 X 141 16 06500155 1 HOSE 1 X 126 17 06500156 1 HOSE 1 4 X 143 18 06500157 1 HOSE 1 4 X 154 19 06505020 1 HOSE WRAP 20 06505021 1 HOSE WRAP 21 06505022 1 HOSE...

Page 166: ...Bengal Brute Common Section 6 10 BOOMREST BENGAL BRUTE ...

Page 167: ...6520079 1 REST STRIP SEC 2 2 06520078 2 REST STRIP SEC 1 4 28734 8 CAPSCREW FLT SKT HD 3 8X1NC 50 ROTARYHEAD 3 06520079 2 REST STRIP SEC 2 2 06520078 3 REST STRIP SEC 1 4 28734 14 CAPSCREW FLT SKT HD 3 8X1NC 60 ROTARYHEAD 3 06520079 2 REST STRIP SEC 2 2 06520078 2 REST STRIP SEC 1 4 28734 14 CAPSCREW FLT SKT HD 3 8X1NC 5 06310017 1 STOP TRB60 RS 10 21630 6 CAPSCREW 3 8 X 1 NC 11 21988 6 LOCKWASHER...

Page 168: ...Bengal Brute Common Section 6 12 BENGAL BRUTE ROTARY PIVOT ASSY 05 25 05 ...

Page 169: ...016 1 PIN 8 06420021 1 PIN 9 21688 1 CAPSCREW 7 16 X 2 3 4 NC 10 21675 1 HEX NUT 7 16 NC 11 21635 3 CAPSCREW 3 8 X 2 1 4 12 21988 3 LOCKWASHER 3 8 13 21625 3 HEX NUT 3 8 14 06520076 3 BEARING 1ID X 1 15 21989 1 LOCKWASHER 7 16 16 REF SECONDARY BOOM REFER TO BOOM ARM ASSY 17 REF CYLINDER REFER TO BOOMARM ASSY 18 REF ROTARY MOWER HEAD REFER TO ROTARY DECK 19 06520075 2 BEARING 1 50ID X 2 50 20 06520...

Page 170: ...Bengal Brute Common Section 6 14 BENGAL BRUTE FLAIL PIVOT ASSY 05 25 05 ...

Page 171: ...EX NUT 3 8 15 06520076 5 BEARING 1ID X 1 16 TB3031 1 DOUBLE HOSE CLAMP USED ON THE 63 FLAIL 16A 31723 1 CLAMP KIT TBF 50 USED ON THE 50 FLAIL 21679 4 CAPSCREW 7 16 x 1 NC 31916 4 POST CLAMP HOSE 3000 PSI FLAIL BOOM 31917 4 CUSHION CLAMP HOSE 3000 PSI FLAIL BOOM 31955 1 PLATE TOP CLAMP TBF 17 REF CYLINDER REFER TO BOOMARM ASY 18 REF SECONDARY BOOM REFER TO BOOM ARM ASY 19 REF FLAIL MOWER HEAD REFER...

Page 172: ...Bengal Brute Common Section 6 16 50 BOOM ROTARY MOWER ASSY 05 25 05 ...

Page 173: ...6 LOCKWASHER 3 4 GR 8 23 22016 29 FLATWASHER 3 8 24 06504012 1 MOTOR M365 1 3 4 GEAR 25 6T1024H5 1 SPINDLEASSY CPLT HD 5 8 HOLES 26 6T2270 16 PLOW BOLT 3 8 X 1 NC 27 6T2290 10 CAPSCREW 5 8x2 NF GR 8 28 6T2408 4 HEX NUT 5 8 NF 29 6T2413 6 HEX NUT 3 4 NF GR 8 30 33924 4 RETAINING RING EXTERNAL 1 2 31 6T3017 2 ROLLPIN 32 6T1029 1 COUPLER CHAIN 33 21223 1 SPROCKET 34 1 SQUARE KEY 35 6T1033 1 COUPLER C...

Page 174: ...Bengal Brute Common Section 6 18 60 ROTARY MOWER ASSEMBLY ...

Page 175: ...CREW 1 2 x 2 NC 20 33776 1 PLATE MOTOR MOUNT 21 24490 1 HOSE PRESSURE RED DECAL STRIP 22 TF4852 2 FLANGE KIT 20 23 06504011 1 MOTOR 24 24489 1 HOSE RETURN BLUE DECAL STRIP 25 21725 4 HEX NUT 1 2 NC 26 06533004 4 FLATWASHER 1 2 GR8 SAE 27 6T2290 4 CAPSCREW 5 8 x 2 NF GR8 28 33764 8 FLATWASHER 5 8 GR8 SAE 29 21992 4 LOCKWASHER 5 8 30 6T2408 4 HEX NUT 5 8 NF 31 TF1124 1 KEY SQUARE 32 33881 4 CAPSCREW...

Page 176: ...2 NYLOCK HEX NUT 1 1 8 3 34878 2 SPACER 4 06538000 2 KNIFE MOUNTING BOLT 5 06521001 2 STANDARD KNIFE 6 33764 6 FLATWASHER 7 6T2259 6 CAPSCREW 6T1825 1 LOCTITE USED ONALL DISK MOUNTING BOLTS 06770012 AVAIL BOLT KIT INCLUDE ITEMS 6 7 LOCTITE 06700089 AVAIL KIT TRB50 DISK W BOLT KIT INCLUDE ITEM 1 3 7 8 06521002 2 GRASS KNIFE OPTIONAL ...

Page 177: ...ESCRIPTION 1 PT1018H5 1 SPINDLE 5 8HOLES HD WO TABS 2 06400388 1 BAR BLADE TRB 3 06521001 2 KNIFE TRB50 5 8 4 06538000 2 KNIFE MTG BOLT 5 8 SHOULDER 5 06533002 2 FLATWASHER 1 1 8 GR 8 6 6T1023R 2 KNIFE MTG NUT 1 1 8 NF GR8 7 6T2259 6 CAPSCREW 5 8x1 3 4 NF GR8 8 33764 6 FLATWASHER 5 8 GR 8 SAE ...

Page 178: ...1023R 2 NYLOCK HEX NUT 1 1 8 3 34878 2 SPACER 4 34684 2 STANDARD GRASS KNIFE 5 34685 2 HIGH SUCTION GRASS KNIFE 6 34497 2 KNIFE MOUNTING BOLT 7 25270 6 FLATWASHER 5 8 GR8 USS 8 6T2290 6 CAPSCREW 5 8 x 2 NF GR8 6T1825 1 LOCTITE USED ON ITEM 8 27167 AVAIL BOLT KIT INCLUDES ITEMS 7 8 33893 AVAIL KNIFE KIT INCLUDES ITEM 2 4 6 ...

Page 179: ...DESCRIPTION 1 PT1018H5 1 SPINDLE 2 06400690 1 BAR BLADE RTRY60 3 6T1023R 2 KNIFE MTG NUT 1 1 8 NYLOCK NF 4 06533002 2 FLATWASHER 1 1 8 GR8 5 06521001 2 KNIFE TRB50 5 8 6 06538000 2 KNIFE MTG BOLT 5 8 SHOULDER 7 33764 6 FLATWASHER 5 8 GR 8 SAE 8 6T2259 6 CAPSCREW 5 8 x 1 3 4 NF GR8 ...

Page 180: ...Bengal Brute Common Section 6 24 50 BOOM FLAIL DRIVE ASSY 05 25 05 ...

Page 181: ... 5 8 X 3 1 2 15 21992 1 LOCKWASHER 5 8 16 21775 1 HEX NUT 5 8 17 21732 5 CAPSCREW 1 2 X 1 3 4 18 21990 4 LOCKWASHER 1 2 19 21725 4 HEX NUT 1 2 20 6T2418 1 LOCK NUT 1 2 21 21630 4 CAPSCREW 3 8 X 1 22 21988 4 LOCKWASHER 3 8 23 22016 4 FLATWASHER 3 8 24 21584 6 CAPSCREW 5 16 X 2 25 21987 6 LOCKWASHER 5 16 26 22018 1 FLATWASHER 1 2 27 21700 2 HEX NUT 1 2 NF 28 TF3021 2 BELT 29 06504028 1 SQUARE KEY 30...

Page 182: ...Bengal Brute Common Section 6 26 50 BOOM FLAIL CUTTER ASSY 05 25 05 ...

Page 183: ...SHAFT GUARD 14 41725 01 24 BUSHING 1ODX5 8ID 15 34782 24 CLEVIS BRUSH 15B 34781 CLEVIS GRASS 19 34780 24 BRUSH KNIFE STANDARD 19B 33714 HD KNIFE OPTIONAL 20 34786 24 KNIFE MOUNTING BOLT 22 6T2419 24 HEX NUT 9 16 23 21838 1 CAPSCREW 3 4 X 3 1 2 24 21825 1 HEX NUT 5 8 25 21732 8 CAPSCREW 1 2 X 1 3 4 26 21731 6 CAPSCREW 1 2 X 1 1 2 27 21990 18 LOCKWASHER 1 2 28 21725 10 HEX NUT 1 2 29 6T2270 12 PLOWB...

Page 184: ...Bengal Brute Common Section 6 28 63 BOOM FLAIL DRIVE ASSY 05 25 05 ...

Page 185: ...ING 13 26142A 1 SQUARE KEY 14 TF4852 2 FLANGE KIT 15 06500159 2 HOSE 1 X 158 PRESSURE RETURN 17 24724 2 SWIVEL FITTING 18 TF1033 1 GREASE ZERK 19 27580 1 BUSHING 20 28682 1 MOTOR CHANNEL WASHER 21 21732 5 CAPSCREW 1 2 X 1 3 4 22 21990 5 LOCKWASHER 1 2 23 21725 4 HEX NUT 1 2 24 21727 1 NYLOCK NUT 1 2 25 21630 3 CAPSCREW 3 8 X 1 26 22016 2 FLATWASHER 3 8 27 21988 3 LOCKWASHER 3 8 28 21584 6 CAPSCREW...

Page 186: ...Bengal Brute Common Section 6 30 63 BOOM FLAIL CUTTER ASSY 05 25 05 ...

Page 187: ...DE UPPER REAR OF CUTTER HEAD 15 34428 36 FLAIL KNIFE MOUNTING CLEVIS 16 33713 72 FLAIL KNIFE STANDARD 17 28184A 36 FLAIL KNIFE SMOOTH CUT OPTIONAL 18 TF1021B 36 FLAILKNIFE MOUNTING BOLT 19 21677 36 NYLOCK NUT 20 6T2283 8 CARRIAGE BOLT 3 8 X 1 21 6T2615 8 FENDER WASHER 3 8 22 21988 29 LOCKWASHER 3 8 23 21625 11 HEX NUT 3 8 24 21633 11 CAPSCREW 3 8 X 1 3 4 25 6T2330 12 CAPSCREW 7 16 X 1 1 2 SOCKET H...

Page 188: ...QUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PART NO QTY DESCRIPTION 06501021 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501550 1 ROD 2 06501551 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501553 1 CYLINDER HEAD 5 06501554 1 CLEVIS 06501555 AVAIL SEAL REPAIR KIT ITEM 6 THROUGH ITEM 12 NOTE ALL SEALSAND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REP...

Page 189: ...NT DAMAGE ITEM PART NO QTY DESCRIPTION 06501023 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501561 1 ROD 2 06501562 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501563 1 CYLINDER HEAD 5 06501555 1 CLEVIS 06501564 AVAIL SEAL REPAIR KIT ITEM 6 THROUGH ITEM 12 NOTE ALL SEALSAND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT PISTON NUT TORQUE 06501572 210 5 FT LB CLEVIS CLAMPBOLT TORQUE 3 8 16 UNC 26 3...

Page 190: ...ENT DAMAGE ITEM PART NO QTY DESCRIPTION 06501024 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501565 1 ROD 2 06501566 1 TUBE WELDMENT 3 06501567 1 PISTON 4 06501568 1 CYLINDER HEAD 5 TB3033 AVAIL CLEIVIS 06501569 AVAIL SEAL REPAIR KIT ITEM 6 THROUGH ITEM 12 NOTE ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT PISTON NUT TORQUE TB1056 315 5 FT LB CLEVIS CLAMPBOLT TORQUE 3 8 16 UNC 4...

Page 191: ...01019 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501538 1 ROD 2 06501539 1 TUBE WELDMENT 3 06501540 1 PISTON 4 06501541 1 CYLINDER HEAD 5 06501542 1 CLEVIS 06501543 AVAIL SEAL REPAIR KIT ITEM 6 THROUGH ITEM 12 NOTE ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT PISTON NUT TORQUE 06501570 375 5 FT LB CLEVIS CLAMPBOLT TORQUE 3 8 16 UNC 45 50 FT LB 4 x 9 WELDED CYLINDER PARTS 06501...

Page 192: ...NT DAMAGE ITEM PART NO QTY DESCRIPTION 06501019 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501538 1 ROD 2 06501539 1 TUBE WELDMENT 3 06501540 1 PISTON 4 06501541 1 CYLINDER HEAD 5 06501542 1 CLEVIS 06501543 AVAIL SEAL REPAIR KIT ITEM 6 THROUGH ITEM 12 NOTE ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT PISTON NUT TORQUE 06501570 375 5 FT LB CLEVIS CLAMPBOLT TORQUE 3 8 16 UNC 45 ...

Page 193: ...Bengal Brute Common Section 6 37 PAGE INTENSIONALLY LEFT BLANK NOTES ...

Page 194: ...Bengal Brute Common Section 6 38 ROTARY MOWER SPINDLE ASSY ...

Page 195: ...NT NUT THIN 5 6T1014 1 BEARINGADJUSTMENT SLEEVE 6 6T1011 1 UPPER SEAL SET OF 2 7 6T1012 1 BEARING CONE 8 6T1013 1 BEARING CUP 9 6T1010H 1 SPINDLE HOUSING 10 30570 1 FITTING STREET ELBOW 11 33990 1 GREASE ZERK 12 6T1013H 1 BEARING CUP 13 6T1012H 1 BEARING CONE 14 6T1011H 1 LOWER SEAL 15 6T1019 1 SPINDLE KEY 16 PT1018H 5 1 SPINDLE 17 06503064 1 O RING PLUG 1 8 32572 AVAIL SPINDLE REBUILD KIT INCLUDE...

Page 196: ...Bengal Brute Common Section 6 40 MOWER SPINDLE ASSEMBLY 34980 ...

Page 197: ... 6T1012 1 BEARING CONE 5 6T1011 2 SEAL UPPER SET OF 2 6 6T1014 1 SLEEVE ADJ BEARING 7 6T1013H 1 BEARING CUP HD 8 6T1012H 1 BEARING CONE HD 9 6T1011H 1 SEAL LOWER HD 10 34985 1 NUT W SETSCREW 11 6T2275 1 SETSCREW 5 16x1 2 NC 13 34988 1 RELIEF 1PSI 1 8NPT 14 6T3207 1 ZERK 1 4 x STR 15 06503064 1 O RING PLUG 1 8 MOWER SPINDLE ASSEMBLY 34980 ...

Page 198: ...Bengal Brute Common Section 6 42 RESERVOIR TANK FILTER ASSEMBLY ...

Page 199: ...ASSEMBLY ITEM PART NO QTY DESCRIPTION 06505044 AVAIL FILTER ASSY SAE 10 MICRON 1 28583 4 CAPSCREW 8MMX25MM 1 25 PITCH 2 06505045 1 COVER 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER 10 MIC RETURN LINE 7 06505049 1 CAN BODY ...

Page 200: ...Bengal Brute Common Section 6 44 5 SPOOL DANFOSS VALVE 06 29 06 ...

Page 201: ...R 4B 06502099 1 DECK SHIELD ELECTRONICACCUATOR 5 42202 1 TIE BOLT KIT 6 5 SECTION 6S 06505013 1 SECTION SEAL KIT 6A 42698 1 MAIN BOOM SECTION 6B 42698 1 SEC BOOM SECTION 6C 06502076 1 DECK ROLL SECTION 6D 42698 1 BOOM SWIVEL SECTION 6E 06502077 1 SHIELD SECTION 7 5 SPOOL 7A 42697 1 MAIN BOOM SPOOL 7B 42697 1 SEC BOOM SPOOL 7C 4242106 1 DECK ROLL SPOOL 7D 06502073 1 BOOM SWIVEL SPOOL 7E 42201 1 DEC...

Page 202: ...Bengal Brute Common Section 6 46 06 29 06 5SP HUSCO VALVE LOAD SENSE 06502038 ...

Page 203: ...IEF VALVE 1800 PSI 11 06502089 1 RELIEF VALVE 2400 PSI 12 22580 1 RELIEF VALVE 500 PSI 13 06503068 1 8 O RING PLUG 14 6T4209 1 10 O RING PLUG 15 06502085 1 RELIEF VALVE 3000 PSI 16 TB1017F 1 RELIEF VALVE 1500 PSI 17 TB1017F 1 RELIEF VALVE 1500 PSI 18 06502120 1 RELIEF VALVE 2100 PSI 19 22580 1 RELIEF VALVE 500 PSI 20 31593 5 VALVE SEAL KIT FOR ONE SECTION 20A 2 WIPER 20B 2 O RING SMALL 20C 1 O RIN...

Page 204: ...Bengal Brute Common Section 6 48 06 29 06 4SP HUSCO VALVE LOAD SENSE 06502057 ...

Page 205: ...1 RELIEF VALVE 2400 PSI 11 06503068 1 8 O RING PLUG 12 6T4209 1 10 O RING PLUG 13 06502085 1 RELIEF VALVE 3000 PSI 14 TB1017F 1 RELIEF VALVE 1500 PSI 15 TB1017F 1 RELIEF VALVE 1500 PSI 16 06502120 1 RELIEF VALVE 2100 PSI 17 31593 4 VALVE SEAL KIT FOR ONE SECTION 17A 2 WIPER 17B 2 O RING SMALL 17C 1 O RING LARGE 17D 1 SHUTTLEDISC 17E 1 SPRING 18 TB1017L 4 LEVER KIT FOR ONE SECTION 18A 1 LEVER KNOB ...

Page 206: ...Bengal Brute Common Section 6 50 05 25 05 HYDRO PUMP TSR MOTOR TSR MOTOR FRONT PUMP ...

Page 207: ...9 1 PORT END COVER 12 23824 4 STUDS 13 22781 SET WASHER 6T5322 AVAIL SEAL APPLICATOR TOOL 24150 AVAIL SEAL KIT INCLUDES 1 5 6 AND 8 TSR MOTOR ITEM PART NO QTY DESCRIPTION 06504016 AVAIL MOTOR M365 1 1 4SPLINE SEALED 1 22790 1 HOUSING SEC 2 06504088 1 HOUSING PEC 3 06504111 1 HOUSING GEAR 4 06504110 1 SET GEAR SHAFT 5 06504104 4 CAP SCREW 6 06504078 2 SCREW DRIVE 7 06504093 4 PIN DOWEL 8 06504094 1...

Page 208: ...Bengal Brute Common Section 6 52 50 60 ROTARY MOWER MOTOR 05 25 05 ...

Page 209: ...035 1 SEALRETAINER 20 22791 2 CHECK ASSEMBLY 21 06504036 4 WASHER 06504022 AVAIL SEAL KIT INCLUDES 13 14 15 16 AND 17 ITEM PART NO QTY DESCRIPTION 06504011 AVAIL MOTOR ASSEMBLY 2 1 4 COMPLETE TRB60 1 22790 1 SHAFT END COVER 2 06504025 1 PORT END COVER 3 02962194 1 GEAR HOUSING 4 06504026 1 MATCHED GEAR SET 5 02962197 4 CAP SCREW 6 06504027 2 SET SCREW 7 06504028 1 KEY 8 02962201 4 DOWEL PIN 9 1 NA...

Page 210: ...04028 1 KEY 9 06504045 4 DOWEL PIN 10 1 NAMEPLATE 11 00763759 2 THRUSTPLATE 12 02961940 1 HEX PLUG 13 TF4401 1 SNAP RING 14 06504049 1 LIP SEAL INCLUDED IN SEAL KIT 15 TF4410 2 GASKET SEAL INCLUDED IN SEAL KIT 16 06504046 4 SIDE SEAL INCLUDED IN SEAL KIT 17 06504047 4 END SEAL INCLUDED IN SEAL KIT 18 TF4407 2 BACK UP SEAL INCLUDED IN SEAL KIT 19 06504048 1 SEALRETAINER 20 6T5809 2 CHECK ASSEMBLY 2...

Page 211: ...0 1 SWBX ASSY 2 35226 2 SWITCH MOWER COLEHERSEE 3 33811 1 SWITCH MASTER DECK FLOAT 4 34532 1 SWITCH TRVL LCK 5 6T3923 1 INDICTATOR LIGHT ON RED 6 06510193 1 INDICTATOR LIGHT ON GREEN 7 06514006 1 BREAKER 15A SWBX 8 34540 2 STRAIN RELIEF 9 06550043 1 DECAL SWTCHBX 10 35227 1 RELAY DP DT 12V LY2F NOTSHOWN ...

Page 212: ...REF HOSE FITTINGS REFER TO BOOM ASY 6 06510092 1 COIL TRAVEL LOCK Refer to your switchbox before drilling hole or wiring For cab units drill a hole in an open area on the right side of the dash panel and install the toggle switch Install the decal for the toggle switch operation directly by the toggle switch Toggle switch on Switch Box Danfoss Switch Box Husco Switch Box TRAVEL LOCK SWITCH TRAVEL ...

Page 213: ...Bengal Brute Common Section 6 57 05 25 05 JOYSTICK AND SWITCH BOX WIRING ITEM PARTNO QTY DESCRIPTION 1 06510195 1 SWITCHBOX 2 REF TRAVEL LOCK REFER TO HYDRAULICS 3 REF SOLENOID REFER TO MAIN FRAME ...

Page 214: ...BX ASSY 2 33811 2 SWITCH MASTER DECK FLOAT 3 33813 1 SWITCH SFTY SHIELD 4 34532 1 SWITCH TRVL LCK 5 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 6 6T3923 1 INDICTATOR LIGHT ON RED 7 06514006 1 BREAKER 15A SWBX 8 06550044 1 DECAL SWBX 06510047 9 35226 1 SWITCH MOWER COLEHERSEE 10 35227 2 RELAY DP DT 12V LY2F 35226 ...

Page 215: ...Bengal Brute Common Section 6 59 JOYSTICK SWITCHBOX SCHEMATICS ...

Page 216: ...Bengal Brute Common Section 6 60 SELECTOR VALVE SCHEMATIC ...

Page 217: ...VALVE ASSEMBLY W METRI PAK ITEM PARTNO QTY DESCRIPTION 1 34092 1 BRAKE VALVE BLANK 2 34094 2 LOGICELEMENT 3 34095 1 RELIEF VALVE 3000 PSI 4 06510095 1 METRI PAK COIL 5 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT WASHER 6 34091 1 RELIEF VALVE 2600 PSI ...

Page 218: ...e at solenoid item 6 voltage must be between 10 2 volts and 13 8 volts 2 Remove inspect solenoid and cartridge items 4 6 for wear or contamination 3 Remove inspect logic elements near P port item 3 for wear or contamination 4 Remove inspect 3000 psi relief valve item 2 for wear or contamination 5 Remove and inspect orifices near P port for contamination 6 Remove P port hose and fitting visually in...

Page 219: ...Bengal Brute Common Section 6 63 HYDRAULIC TROUBLESHOOTING GUIDE ...

Page 220: ...Bengal Brute Common Section 6 64 ELECTRICAL TROUBLESHOOTING GUIDE ...

Page 221: ...ver movement Pin 1 Supply Voltage Pin 2 Signal Voltage Pin gnd ground Deck Roll Valve or Float Valve signal voltage should be 50 of supply voltage with joystick in Neutral position up to 65 of supply voltage in B direction down to 35 of supply voltage in A direction Signal voltage should change smoothly with lever movement Signal voltage should be approximately 75 of supply voltage when float swit...

Page 222: ...r stop Gear pump P should equal valve relief setting or workport shock valve setting LS should equal workport Workport should equal relief setting or workport shock valve setting LS pump P should equal valve relief setting pump max pressure setting or workport shock valve setting LS should equal workport Workport should equal relief setting pump max pressure setting or workport shock valve setting...

Page 223: ...Bengal Brute Common Section 6 67 CLEAN CUTTER SECTION CLEAN CUTTER BOOM ...

Page 224: ...lockwise when looking down on top of mower deck Then slide the collar part number 33876 over the studs with the chamfered edge of collar to the outside be sure the counterbore bolt holes face outward Apply Loctite 271 to the threads of the 5 8 18 x 3 UNF Grade 8 bolts part number 33877 and install lock washers part number 21992 onto the bolts then install bolts through collar blade and adapter int...

Page 225: ...ows excessively move the head out of the foliage and allow the saw to achieve maximum speed DO NOT move up or down or roll mower head while cutting through heavy foliage DO NOT use clean cutter mower on the ground The saw blade is equipped with carbide tips which are very hard Striking rocks steel concerte or other similar debris will break these tips Badly worn teeth increase stress to the saw bl...

Page 226: ...ER RUN A BLADE THAT IS CRACKED OR BENT OPERATION CLEAN CUTTER Do not put hands or feet under mower decks Blade Contact can result serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up SGM 9 Always keep a careful lookout and use extreme care when working around overhead obstructions Never allow the Mower head or boom within10feetofanypowerline Whe...

Page 227: ...n one or two complete tooth assemblies at a time may effect the tensioning of the blade Before cutting always check for wobble while machine is running at idle If blade wobbles in excess of two 2 inches STOP remove blade and have it repaired at an approved service center The teeth tips can be replaced without removing the tooth bodies from the saw blade see TIP REPLACEMENT PROCEDURE This method is...

Page 228: ...DE 48 SAW WITH TEETH 3 06420037 1 COLLAR SAW TRB50 RNFRCD 4 33764 6 FLATWASHER 5 8 GR 8 SAE 5 06530209 6 CAPSCREW 5 8 x 3 3 4 NF GR 8 6 06520225 30 TOOTH WITH RIVET SAW BLADE 7 34703 30 TOOTH RIVET SAW BLADE 8 34702 30 TOOTH TIP SAW CARBIDE 34705 AVAIL SHARPENING TOOL NOT SHOWN 34704 AVAIL RIVET REMOVER TOOL NOT SHOWN CLEANCUTTER UPDATED NOVEMBER 07 ...

Page 229: ... allow it to evaporate Dab on soldering paste black flux to socket rail of tooth body and slide pre tinned tip into place 3 Then heat tip sides and base of socket rail to ensure silver solder flows completely around base of tip Grasp tip with tweezers and gently twist tip back and forth to ensure complete bonding of silver solder 4 Discontinue heat and allow to cool Then check braze by gently tapp...

Page 230: ...Bengal Brute Common Section 6 74 ...

Page 231: ...Bengal Brute Common Section 6 75 FIRE SYSTEM SECTION FIRE SUPRESSION SYSTEM ...

Page 232: ...Bengal Brute Common Section 6 76 FIRE SUPRESSION SYSTEM PARTS ...

Page 233: ... 10 06520366 1 GUN FIRE KIT RAILKUT 11 06370120 1 STAND FIRESYS RAILKUT 12 06370121 1 HOLSTER FIRESYS RAILKUT 13 06430090 1 SLEEVE GUN FIRE SYS 14 21525 1 HEX NUT 1 4 NC 15 06520380 A 1 HOSE 88O D x 50I D BULK 16 06520380 B 1 HOSE 88O D x 50I D BULK 17 06520380 C 1 HOSE 88O D x 50I D BULK 18 35091 6 CLAMP HOSE 10 19 21640 4 CAPSCREW 3 8 X 3 1 2 NC 20 22016 8 FLATWASHER 3 8 21 06520367 1 ELBOW 3 4C...

Page 234: ...Bengal Brute Common Section 6 78 FIRE SUPRESSION SYSTEM WIRING ...

Page 235: ...WARRANTY SECTION Warranty Section 7 1 ...

Page 236: ... ...

Page 237: ...ipment is modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has been subject to misuse neglect accident improper maintenance or improper operation Tiger Corporation reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of...

Page 238: ...ual you can help prevent accidents The objective of this manual is to help make you a better operator Remember SAFETY IS YOU Your safety and the safety of those around you depends on YOU Common sense should play a large role in the operation of this machine Since we at Tiger Corporation are constantly striving to improve out products we reserve the right to change specifications or design at any t...

Page 239: ...e that each employee uses such Seatbelt while the tractor is moving and 4 Ensure that each employee tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS OPERATOR REQUIREMENTS 1 Securely fasten seatbelt it the tractor has a ROPS 2 Where possible avoid operating the tractor near steep ditches embankments and holes 3 Reduce speed when turning crossing ...

Page 240: ...Printed in USA Tiger Corporation ...

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