Tianlong GeneRotex 96 Service Manual Download Page 16

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Reminder:

After unpacking, please check the product and its accessories according to the packing list. In case of any

discrepancy, please contact us or our distributor in time for replenishment. After the acceptance inspection passes, please

fill in the relevant contents on the installation information feedback form and feed it back to us for filing and warranty.

Caution:

Please keep the original packaging materials of this instrument properly for future transportation again. The packaging

design of this product can reduce damage during transportation and ensure transportation safety. Selection of other

packaging materials will invalidate the warranty. Xi'an Tianlong Technology Co., Ltd. will not be liable for any damage

to the instrument due to improper packaging during transportation. Please also keep the instrument related documents

provided by us for future use.

Caution:

With the net weight of about 45 kg, the instrument must be handled carefully. It is recommended that two persons

shall cooperate to move the instrument and some protective actions shall be taken to avoid damage. When lifting the

instrument, place your hands on the bottom of both sides to carry it.

3.3.2 Instrument Installation

Removal of Instrument Transportation Lock

After the instrument is properly placed on the laboratory bench, do not directly power on the instrument. Please follow the

instructions to remove the transportation lock before running the instrument. The specific operations are as follows:

Please open the drop-down door of the experiment module, and remove 4 bolts of transportation lock on the left and right

sides of the instrument with M3 hexagonal socket tool, as shown in Figure 3-3.

Please release the drop-down door to restore it naturally, and appropriately keep 2 transportation locks and 4 bolts.

Figure 3-3. Transportation Lock

Caution:

Unless specifically indicated in the manual, do not loosen or disassemble the internal, exposed bolts or other parts of

the instrument at will. Otherwise, the instrument will be inaccurate and the instrument warranty will be invalidated.

Caution:

This instrument must be disassembled by professionals.

Ｃｏｐｙｒｉｇｈｔ　＠Ｔｉａｎｌｏｎｇ　Ｓｃｉｅｎｃｅ

Summary of Contents for GeneRotex 96

Page 1: ...Extraction System GeneRotex 96 Service Manual ＣｏｐｙｒｉｇｈｔＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＳｃｉｅｎｃｅＣｏｐｙｒｉｇｈｔＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＣｏｐｙｒｉＣｏｐｙｒｉｇｈｔＴｉａｎｌｏｎｇ ...

Page 2: ... notice Tianlong reserves the right to change the product specifications without prior notice Statement Tianlong does not make any form of guarantee for this manual including but not limited to the implied guarantee of marketability and suitability for a specific purpose Tianlong is only responsible for the safety reliability and performance of the instrument under the following conditions Assembl...

Page 3: ...ng causes including but not limited to Improper use replacement of accessories unauthorized by Tianlong or repair of equipment by the personnel unauthorized by Tianlong After sales Service Unit Xi an Tianlong Technology Co Ltd Address No 389 Zhuhong Road Xi an National Economic and Technological Development Zone Postal code 710018 Service hotline 400 606 1686 86 29 82683675 Copyright Information T...

Page 4: ...nment and Power Inspection 12 3 2 2 Appearance and Configuration Inspection 13 3 3 Installation Procedure 13 3 3 1Unpacking 13 3 3 2 Instrument Installation 16 3 4 Performance Test 17 3 4 1 Reagents and Tools Preparation 17 3 4 2 Test Items and Procedure 18 Chapter 4 Troubleshooting 19 4 1 LCD Abnormality Screen Scratch Screen Reversal and Contact Failure etc 20 4 2 Reset Failure and Position Over...

Page 5: ...ols and marks used in the manual and on the instrument 1 1 General Safety and Precautions Caution The operator shall not disassemble the instrument replace the components or debug the instrument without our authorization If the above operations are required they must be approved by us and then completed by professionals Caution Please avoid bumping against and damaging the instrument Handle with c...

Page 6: ...ing with others Lifting the instrument improperly may result in the physical injury pain or damage to the instrument Ban Do not touch the power plug power cord or switch with wet hand Hot surface During the operation of the instrument the sample module in the sample compartment may be hot During the test and immediately after the test do not directly touch the sample module with your hand or any b...

Page 7: ...is 250V 10A and the fuse is placed in a spare box at the power socket at the rear of the instrument Using an inappropriate fuse may damage the wiring system of the instrument and cause a fire Before turning on the power switch of the instrument please check to make sure that the fuse has been installed correctly Caution To avoid the risk of fire for a long time please use the correct type of fuse ...

Page 8: ...ohazard This instrument shall be treated as a waste with biological contamination risk during disposal Before reuse recycling or disposal the instrument shall be cleaned including cleaning disinfection and or sterilization This instrument shall be disposed of in accordance with relevant local or national regulations Biohazard If the liquid samples overflow during any operation appropriate disinfec...

Page 9: ...acid extraction system can quickly extract the DNA and RNA in animal and plant tissues blood body fluids and criminal materials 2 2 Product Composition and Structure 2 2 1 Product Composition This product is mainly composed of temperature control module rotating module magnetic attraction module circuit control module power supply module enclosure man machine interaction module and software 2 2 2 ...

Page 10: ... functions 1 Heat emission hole on the back 2 Three in one switch 3 UV lamp door 4 USB interface 1 2 4 3 ＣｏｐｙｒｉｇｈｔＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＳｃｉｅｎｃｅＣｏｐｙｒｉｇｈｔＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＣｏｐｙｒｉＣｏｐｙｒｉｇｈｔＴｉａｎｌｏｎｇ ...

Page 11: ... plate positioning block 11 Push rod slide way 12 Horizontal pushing belt wheel cover plate 2 3 Conventional Parameters 1 Product specification 490mm L 510mm W 480mm H Weight 45 Kg 2 Packing specification 700mm L 660mm W 580mm H Weight 55 Kg 3 Communication interface USB interface 2 1 3 4 10 9 7 6 5 11 8 12 ＣｏｐｙｒｉｇｈｔＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＳｃｉｅｎｃｅ...

Page 12: ...l into the soft cushion and block the cooling fan below the instrument f Do not place the instrument close to the wall or stack other objects behind the instrument to avoid affecting the heat dissipation of the instrument g The instrument shall be placed at a location where the power cord is easily plugged and unplugged and away from people passing by to prevent someone from tripping over the powe...

Page 13: ...ries are consistent with the packing list d Check if the accompanying documents user manual and certificate etc of the instrument are complete After the inspection record the corresponding conditions in the Acceptance Report of Installation and Acceptance of Nucleic Acid Extraction System 3 3 Installation Procedure 3 3 1Unpacking The transportation package of this product is a whole equipment cart...

Page 14: ... both sides of the instrument packing container and remove the upper part of the packing container as shown in Figures c and d Step 3 Remove the protective foam at the top of the instrument and take out the instrument of the packing container as shown in Figure e Step 4 Remove the dust guard of the instrument body hold the left and right sides of the instrument and place the instrument on a plane ...

Page 15: ...rument please carefully check the integrity of the product packaging If there are defects collisions or water logging marks please contact the Transportation Department or us to solve the specific matters a b d c e f ＣｏｐｙｒｉｇｈｔＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＳｃｉｅｎｃｅＣｏｐｙｒｉｇｈｔＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＣｏｐｙｒｉＣｏｐｙｒｉｇｈｔＴｉａｎｌｏｎ...

Page 16: ...l be taken to avoid damage When lifting the instrument place your hands on the bottom of both sides to carry it 3 3 2 Instrument Installation Removal of Instrument Transportation Lock After the instrument is properly placed on the laboratory bench do not directly power on the instrument Please follow the instructions to remove the transportation lock before running the instrument The specific oper...

Page 17: ...ther the instrument will provide the reminder incorrect placement of stirring sleeve before running if the stirring sleeve is not placed at the column 2 8 2 Whether the loading and unloading of stirring sleeve are normal and whether the stirring sleeve is damaged 3 Whether the heating strip can reach the set temperature in the set time 3 4 1 Reagents and Tools Preparation Reagents Preparation Befo...

Page 18: ...gure 3 6 Deep Hole Plate Reminder Ensure that columns 2 and 8 of each deep hole plate are provided with the stirring sleeves and the deep hole plate is not inclined and does not float Otherwise the risks of the instrument such as operation abnormality stirring sleeve rotating sleeve damage and magnetic bar rupture may be caused and the experimental results will be affected Running Test 1 Click the...

Page 19: ...ll remove the 6 bolts on both sides of the back panel and 1 bolt below the left and right side panels to remove the left and right shells ＣｏｐｙｒｉｇｈｔＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＳｃｉｅｎｃｅＣｏｐｙｒｉｇｈｔＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＣｏｐｙｒｉＣｏｐｙｒｉｇｈｔＴｉａｎｌｏｎｇ ...

Page 20: ...ctric switch interface close to the horizontal pushing motor on the base plate Another photoelectric switch interface on the base plate UV power cord interface Lifting left photoelectric switch zero interface Lifting right photoelectric switch negative pole limit interface Lead screw motor interface of lifting door Lifting motor interface Network cable interface CAN wire interface of main control ...

Page 21: ...ectric switch can sense each other 2 Insert and extract the power cord of horizontal pushing motor and photoelectric switch wire of horizontal pushing motor again restart the instrument to check whether the horizontal pushing motor runs whether the experiment module runs and check whether 2 red indicators of horizontal pushing photoelectric switch wire are normally on and whether the fault exists ...

Page 22: ...he back panel replace the faulty components with new ones and re route the wires according to the original wiring position as shown in the figure below 3 If there is a small amount of displacement in the experiment module it means that the connection between the horizontal pushing motor and the motor synchronous belt pulley is loose Remove the motor base from the bottom plate and re lock the motor...

Page 23: ... horizontal pushing motor column click the test button at the hole 2 position and run the heating module to the corresponding position 3 Select the lifting motor column click the test button at the top of the stirring sleeve and run to the corresponding position 4 Check whether the stirring sleeve is aligned to the rotating sleeve from both sides of the instrument If not slightly adjust the positi...

Page 24: ...k whether the belt has a small amount of displacement If so it proves that the connection between the lifting motor and the motor synchronous belt pulley is loose 4 If all above items are normal replace the main control panel Before replacing the main control panel you need to enter the commissioning mode to record all motor parameters After replacement enter all parameters manually and check the ...

Page 25: ...ixed jackscrew coat medium strength thread glue and then tighten them Keep it still for more than 8 hours after the jackscrews are tightened until they are solidified Note The height position between the motor shaft and the synchronous belt pulley shall not be changed One jackscrew must be perpendicular to the axial section of the motor the axial section of the motor can be seen from the vertical ...

Page 26: ...e is coincided with that of the stirring sleeve If not slightly adjust the parameters at the loading position until they are coincided 5 Select the lifting motor column click motor reset at the bottom right corner to reset the rotating sleeve frame Then select the magnetic absorption and module door motor column Click the test button behind the Magnetic Bar Position during Magnetic Absorption Run ...

Page 27: ...e moves up and down normally and check whether 2 red indicators of magnetic photoelectric switch wire are normally on and whether the fault exists 3 When the instrument is powered on gently pull the belt above the magnetic bar frame module with the hand and check whether the belt has a small amount of displacement If so it proves that the connection between the magnetic motor and the motor synchro...

Page 28: ...or synchronous belt pulley is loose Loosen 1 fixed jackscrew between them The magnetic motor can be seen from the side of the instrument The tightened jackscrew of synchronous belt pulley can be found coat medium strength thread glue and then tighten them Loosen another 1 fixed jackscrew coat medium strength thread glue and then tighten them Keep it still for more than 8 hours after the jackscrews...

Page 29: ... photoelectric switch wire are normally on and whether the fault exists 4 If all items above are normal replace the main control panel Before replacing the main control panel you need to enter the commissioning mode to record all motor parameters After replacement enter all parameters manually Maintenance Methods 1 If the sliding between the module door and the linear slide ways on its both sides ...

Page 30: ...electric switch shall be appropriate 3 If the motor does not run not taken into account temporarily because it never occurs and the red indicator of the photoelectric switch is off you need to replace with new materials fix the front panel and re route the wires according to the original wiring position ＣｏｐｙｒｉｇｈｔＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＴｉａｎｌｏｎｇＳｃｉｅｎｃｅＳｃｉｅｎｃｅＣｏ...

Page 31: ...k the pause command when the magnetic bar drops in the midway the magnetic bar is at the lowest position Check c Ensure that the magnetic bar is at the bottom of the stirring sleeve and is not closely attached to the bottom of the stirring sleeve 2 Check whether the motor parameters of the instrument are consistent with the motor parameters when the instrument is delivered out of the factory Adjus...

Page 32: ...parameters of motor No 1 in accordance with Section 6 2 of the maintenance manual c Run the magnetic absorption command and click the pause command when the magnetic bar drops in the midway the magnetic bar is at the lowest position Ensure that the magnetic bar is at the bottom of the stirring sleeve and is not closely attached to the bottom of the stirring sleeve If it is not at the specified pos...

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