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309-360  Installation / Setup Guide V2009.04.23    

[email protected] 

7

 

CLOSED LOOP PROCESSING 

 

When equipped with AutoTune, your SmartLink software 
will allow you to set Air/Fuel tuning parameters for your 
ThunderMax and its installed base map.  To set the 
AutoTune Limits, go to the toolbar and click 

[Configure] 

MODULE Settings]

h

all

[Close Loop 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
The Closed Loop Configuration dialog page opens; the 
right side shows the default MAP settings stored in the 
MAP file (settings are applied to the installed base map 
during the ‘Closed Loop Format’ conversion performed 
by SmartLink), while the left side shows what the module 
is currently set to (unadjusted, these settings will mirror 

P’s settings). 

MA

 

 

T e un-highlighted left ‘MODULE’ side of the pag

ows editing of those settings within the MODULE fo

tuning purposes, while unaffecting the MAP settings.  To 
edit module settings, click the 

[Link/Read (Module)]

 

button (left side highlights/active).  You can now edit 
these settings within the 

live module

 should you want to 

change any of the settings from the 

MAP

 default 

settings. 

 

Closed Loop Processing (Module)

 – Check 

[ON]

 to 

nable closed loop AutoTune processing.  During closed 

op processing, the ThunderMax module processes 

edback from the oxygen sensors to adjust the fuel 

olume at all points by creating learned “offset” points 

om the installed ‘base map’ fuel points.  The ‘static’ 

ase map is dynamically used by the ThunderMax 

odule and the AutoTune’s active (closed loop) 
edback system.  This system optimizes the fuel points 
 fit the target air/fuel ratio through ‘learned offset 

oints’. These ‘learned offset points’ are stored within 

e ThunderMax and are used in conjunction with the 

ase map.  The ‘base map’ fuel points are not being 

s occurred, to the original base map 

e
lo
fe
v
fr
b
m
fe
to
p
th
b
adjusted by either the AutoTune or ThunderMax 
modules.   

 

 
 

If AutoTune Closed Loop Processing is un-checked, fuel 
points will be adjusted to the last learned offset points, or  
if no learning ha
points.  Stored offset points remain within the module; in 
the event that power is interrupted for any reason, the 
learned offset points remain until re-learned or cleared 
under the 

[Map Editing]

 toolbar menu.   

 

Air Fuel Ratio Override (Module)

 – A single Target 

AFR setting can be applied using this command. 

 

Clicking this box and changing this number overrides 
ALL ‘Air/Fuel Ratio vs. TPS’ pages at all RPM’s.  To 
target 

specific

 Air/Fuel Ratio RPM ranges and throttle 

positions, leave this box unchecked and edit the 
individual ‘Air/Fuel-TPS @ RPM’ map pages located 
under the 

[Tuning Maps]

 tree.  Individual Air/Fuel 

targets are pre-set within the base map to provide a 
good balance between power and economy.  Individual 
cell throttle position/rpm AFR targets can be viewed and 
adjusted on these pages.  Use the left/right arrow keys 
to navigate the individual blocks (strike the spacebar to 
view the values); use the up/down arrow keys to adjust 
the values.  Click the 

[Monitor]

 button when linked live 

and a vertical bar will show the actual throttle position.  
See the SmartLink manual for further tuning instructions.

 

 

ldle Air Control Override (Module)

 - Check [OFF].  

This setting should not be checked on except for 

iagnosing a particular type of supported problem or 
uring tuning on a load cell dyno.  Changing this setting 

d
d
will lead to starting and idling problems. 

 

Maximum CLP Offset (Module)

 – 

[Session (Module)]

 

button sets the AFR 

maximum learning correction

 from 

the base map’s fuel setting 

per session

 by percentage 

(range is 0-10%).  A ‘session’ is defined as the period of 
time from engine on to engine off (per cycle). 

 

[Maximum (Module)] 

button sets the 

total

 AFR 

maximum learning correction from the base map’s fuel 
setting by percentage (regardless of number of sessions; 
range is 10-25%).  Unless your application is a 
considerable mismatch to the installed base map, the 
default settings of 5 and 20 percent are sufficient for 
most AFR corrections. 

 

You should always pick the best possible map match 
during the selection of your base map.  The theory 
behind this is to reduce the range and time the closed 
loop system needs to learn offsets (corrections) for the 
target AFR.  If your map selection is a poor match to the 
application, the amount of learning needed will be 
significant.  Review the parameters of your base map vs. 
available base maps under ‘Base Maps Listing’ to 
ensure you have the best map match and the latest 
version of the map. 

 

 

Summary of Contents for Max 309-355

Page 1: ...harness plug allowing a remote port for the communication cable if desired Compatible with ThunderMax ECM serial number 114000 or higher starting August 2008 Locate the fuse box that contains the E A...

Page 2: ...een installed and tightened into the exhaust pipe so the harness can turn freely Ensure that the rear O2 harness plug is positioned closer to the swingarm pivot bolt so it will not be crushed between...

Page 3: ...ust mount freely without contacting surrounding components If this is not 2006 d wide ban er than the band sens clearance prob dification or sensor installation The sen possible do not attempt to bend...

Page 4: ...n by placing your curser first over any Engine Type that matches your engine and right click it All maps that do not match your selection will be filtered from the screen Second place your curser over...

Page 5: ...Write the map to the ECM ttach the communication cable xhaust Step 6 To link to the module turn the key switch to the Ignition position making OFF rocker switch Kill Switch s is in the RUN position S...

Page 6: ...ual under Help menu but the above gauges are most helpful during initial set up You may select any gauges that you deem important if too many are chosen your screen may appear cluttered Step 9 Select...

Page 7: ...ason the learned offset points remain until re learned or cleared under the Map Editing toolbar menu Air Fuel Ratio Override Module A single Target AFR setting can be applied using this command Clicki...

Page 8: ...l for procedures AFR vs Engine Temperature is active yet at this time you should be discouraged from making any changes to this page Air Fuel TPS RPM These pages reflect desired targets of AFR to thro...

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