Throughclean B3215 Operator'S Manual Download

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INDEX:

1. Spec Sheet
2. Installation & Set-Up

2.1 Initial Set-Up
2.2 Operating Instructions
2.3 Regular Checks

3. Trouble Shooting Guide
4. Maintenance

4.1 Maintenance Schedule
4.2 How to cause expensive damage to your unit
4.3 Remote Area Consumables Kit

5. Safety WARNINGS

5.1 Water Blasters - General
5.2 Warnings Specific for this unit
5.3 For Petrol Units in General
5.4 MEDIC ALERT CARD

6. Warranties
7. Terms & Conditions

Additional Info as manuals/drawings:

Pump

By-Pass Valve

THOROUGH

CLEAN

WATER BLASTERS

Over engineered On purpose

OPERATORS MANUAL

RENTAL SPECIFICATION BUILT
HONDA PETROL Driven,
Cold Water High Pressure Cleaner
1740 PSI (120 BAR), 14 LPM

(Was B3215)

P6 -17C

PRESSURE CLEANER

Summary of Contents for B3215

Page 1: ...bles Kit 5 Safety WARNINGS 5 1 Water Blasters General 5 2 Warnings Specific for this unit 5 3 For Petrol Units in General 5 4 MEDIC ALERT CARD 6 Warranties 7 Terms Conditions Additional Info as manuals drawings Pump By Pass Valve THOROUGHCLEAN WATER BLASTERS Over engineered On purpose OPERATORS MANUAL RENTAL SPECIFICATION BUILT HONDA PETROL Driven Cold Water High Pressure Cleaner 1740 PSI 120 BAR ...

Page 2: ...eavy Duty Water Blasters Washmates Transit Cleaners 12 Ashburn Rd Bundamba QLD 4304 Ph 1300 378 872 Web www thoroughclean com au Email sales thoroughclean com au THOROUGHCLEAN WATER BLASTERS Over engineered On purpose Was B3215 EWP Effective Working Pressure figures mentioned are theoretical only when machine is used with a turbo nozzle MMP Maximum Pump Pressure DRP De Rated Pressure Petrol Driven...

Page 3: ...mpurities mounted OFF PUMP to lighten pump and reduce stress on drive shaft Thermoshield 63 C dump valve will automatically dump water when temperature rises in system during by pass to protect seals Hose end sleeved with canvass for operator protection Size 1200 x 900 x 760 tbc Weight 51 kg WWW THOROUGHCLEAN COM AU DISCLAIMER Although care has been taken to ensure the accuracy completeness and re...

Page 4: ...RESH PETROL FUEL o Check engine air cleaner and water filter is in place tight and unblocked o Ensure water supply is open and that there are no obvious water leaks o Visually check lance gun assembly Please read Safety Instructions and special Site Specific Instructions first 2 INSTALLATION SET UP 2 2 OPERATOR INSTRUCTIONS Starting your engine 1 Unroll high pressure hose on reel ensure there are ...

Page 5: ...Apply detergent by spraying from bottom up to avoid streaking using a dual lance and detergent assembly or foaming lance or separate pressure sprayer Allow to soak for a few minutes 3 Blast off dirt using high pressure and a bottom up approach 4 Lastly rinse off thoroughly with top down approach NOTE During the first 10 to 12 hours of operation manufacturing debris like SWARF LOCTITE may come thro...

Page 6: ... ensure filters are clean filter heads tops are not cracked seals are not worn and sealed air tight and mesh tube is unblocked Air Filters Check that air filter is in place tightly connected unblocked and clean Engine Speed Check unit if engine speed is too low Ensure safety protective gear is used and in good state of repair Ensure Safety Card is handy Tyre Pressure Check and inflate if applicabl...

Page 7: ... Worn Sticking Remove Clean Replace Blockages Debris in By Pass Valve Remove Clean Replace Therefore Check Suction Filters Pump Sucking Air Seal Suction Worn Piston HP Seals Remove Clean Replace Service Required PSI LOW AFTER PERIOD OF USE Fair Wear Tear Check Replace HP Jet Check Recent Activity Usage Suction Delivery HP Outlet Valves Worn Check Replace Therefore Check suction Filters Unloader Va...

Page 8: ...IPPING FROM UNDER PUMP H P Piston Seals Worn or Check and Replace O Rings in Plunger Retaining Bolt Worn Check and Replace OIL DRIPPING FROM UNDER PUMP Piston to Crankcase Oil Seals Worn Check and Replace Check Pump for Low Oil therefore Big End Damage EXCESSIVE VIBRATION PULSATIONS IN HP DELIVERY LINE Accumulator Failed Check Replace In Out Pump Valves Worn Check Replace Pistons Cracked Check Rep...

Page 9: ...tols swivels H P Hose damage is usually uneconomical to repair Replace when necessary By Pass Valves will take 3 5 rebuilds before body wear becomes too much and replacement is needed IMPORTANT MAINTENANCE TIPS 4 MAINTENANCE ACTION REQUIRED DAILY 250 HOURS 500 HOURS ANNUAL 1 Replace H P Jet Nozzle 2 Check Water Filters Clean or replace 3 Check Air Filter Replace if required 4 Inspect for damage or...

Page 10: ... shut Most extra PSI will be dumped and only a slight increase in PSI will be achieved Engine By pass valve Pump premature wear tear Using Contaminated Fuel Had to remove fuel filter to keep engine running Excess Fuel system clean outs required If excessive corrosion in carburetor or injectors is detected after the 2nd or 3rd in line fuel filter replacement then this should ring alarm bells Park m...

Page 11: ... used where access to service and parts is limited in order to limit down time and ensure unit is serviced regu larly according to maintenance schedule Service can be performed by a mechanic This is an extensive list which can be cut back on depending on circumstances Not supplied with this unit but available on request ...

Page 12: ...maged by high velocity water Always carefully test on a small area 10 i e Hat face eye protection wet weather gear boots and gloves particularly important if hot water sandblaster or aggressive chemicals are being used 11 Check pump gearbox engine oil levels before you start daily 12 Keep hands feet and hair away from all moving parts 13 Never leave machine running unattended 14 never adjust engin...

Page 13: ...ease P S I Use Under sized H P Nozzles Use Specified and approved Personal Protection Equipment PPE for High Pressure Cleaners This is a High Performance High Pressure Cleaner At a Minimum wear Overalls boots thick heavy gloves full face protection Additional equipment as instructed by site personnel or AS EXTREME DANGER TO OPERATORS AND BYSTANDERS 6 EXTREME DANGER ALWAYS CARRY MEDICAL ALERT WARNI...

Page 14: ...ed containers in a well ventilated place away from your work area 3 Never run or operate in a confined space exhaust fumes are toxic Make sure there is plenty of free air flow around the engine to cool it and void exhaust gases adequately 4 Engines particularly mufflers exhausts get hot Be careful what you touch CHECK ENGINE GEARBOX PUMP OIL LEVELS DAILY BEFORE YOU START FUEL IS EXPLOSIVE PETROL o...

Page 15: ...stal compartment syndrome Injuries to the torso can involve internal organ damage Surgical consultation should be obtained Aggressive irrigation and debridement is recommended Surgical decompression and exploration may also be necessary Angiographic studies are recommended pre operatively if arterial injury is suspected Bandages with a hygroscopic solution MgSO4 and hyperbaric oxygen treatment hav...

Page 16: ...the machine in question to our service premises or to the premises of our appointed agent at the consumer s expense for replacement or repair as applicable Claim Procedure Contact ThoroughClean by phone or e mail informing us of your pressure cleaner s problem or defect Once the extent of the claim has been assessed we retain the right to compensate the consumer for such defect or repair pars labo...

Page 17: ...improper storage Repair rendered necessary or arising from the use of parts or components other than approved by the manufacturer in writing Normal maintenance replacements of service and consumable items including but no limited to nozzles seals oil guns swivels filters by pass valves and HP hose Deterioration of any item due to normal use fair wear and exposure unless due to a defect in material...

Page 18: ...re than the required flow of the pressure pump specification and suitable power supply outlet for electrical units where applicable 8 No responsibility will be taken for late delivery day due to unforseen circumstances Please regard building times for special builds and machines out of stock as estimates only 9 Sale of this unit s is on an FOB Bundamba QLD basis unless otherwise agreed to in writi...

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Page 20: ...Valve spring Molla valvola 6 20 0604 00 Valve cage Gabbia valvola 6 21 1400 02 Washer Rosetta Ø6 5 8 4 22 1802 07 Hexagonal screw Vite M6x18 8 4 23 0205 01 Shaft protector Protezione albero 1 24 0500 09 Open flange Flangia cuscinetto 2 1 25 0601 09 O Ring Ø2 62x61 6 O Ring Ø2 62x61 6 2 1 26 0001 06 Shaft oil seal Anello radiale 2 1 27 0213 00 Ball bearing Cuscinetto a sfere 2 28 1802 13 Hexagonal ...

Page 21: ...52 0500 15 Motor flange Flangia motore 1 Part available Particolare disponibile in kit only solo in kit Part available Particolare disponibile in kit also anche in kit Part Number Description Codice e Descrizione Q tà Pompa Q ty Pump HC200A HC205A HC215 HC235 HC240A HC240I HC280A 2612 06 Plunger V Seals 18 mm 2612 06 Guarniz pistone V Ø18 1 2608 01 Plunger V Seals 20 mm 2608 01 Guarniz pistone V Ø...

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