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ThorWorks Industries SealMaster 300 Series, Owner'S Manual

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Summary of Contents for SealMaster 300 Series

Page 1: ......

Page 2: ...PHALT_DIST_V2 1_JUNE2019 docx HEATED ASPHALT DISTRIBUTOR Owner s Manual Version 2 1 Issue Date June 2019 Effective Date January 2018 Version Date Changes Approval 1 0 Original Issue 2 0 4 19 New Format and Updates DS 2 1 6 19 Updated Wiring Diagrams EK ...

Page 3: ... WITH HYDRAULIC DRIVE 15 HEATING THE MATERIAL 1 15 CHECKLIST 17 BEFORE STARTING THE ENGINE 17 STARTING THE ENGINE 18 PUMPING MATERIAL 2 19 SPRAY BAR 3 21 DIESEL FLUSH 4 23 MAINTENANCE TIPS 5 23 PARTS LIST 25 HEATED TACK TANK MACHINE MAINTENANCE 27 MAINTENANCE SCHEDULE 27 TROUBLESHOOTING GUIDE 28 WIRING DIAGRAMS 29 ELECTRIC BRAKES AND RUNNING LIGHTS 29 TANK CAPACITY CHART 30 MATERIAL DEPTH AND GALL...

Page 4: ..._______________________________ Acceptance Date ________________ City _____________ State______ Zip _______ CORRESPONDENCE All Correspondence regarding this equipment as well as general correspondence should be addressed to ThorWorks Industries Inc PO Box 2277 Sandusky OH 44870 In referring to the equipment kindly state the Model Number Serial Number and any part number involved ...

Page 5: ...ed SealMaster representative Any claims for defective material or workmanship must be made prior to the expiration of thirty 30 days from the date failure occurs and in all cases prior to the expiration of the warranty period of one 1 year It is the intent of this paragraph to limit SealMaster s liability solely to the cost of replacement parts F O B factory or at the option of SealMaster to repai...

Page 6: ...of propane fired devices Read and understand the MSDS Sheets for the material you are applying Replace any hoses that show signs of wear fraying or splitting Be sure all fittings and joints are tight and leak proof Do not operate the machine in the rain or closed building or confined area Do not do maintenance work on the machine while in operation The machine should not be left unattended when ru...

Page 7: ...5 SAFETY PRECAUTIONS AND CAUTIONS FIRST AID ...

Page 8: ... for 30 psi Turn the knob counter clockwise to lower the pressure The burner 11 is rated for maximum heat output at 30 psi Open gas shut off valve 7 slightly depress the red push on gas pilot valve 8 This allows gas to flow thru the burner at the same time use the striker flint 10 to produce a spark Strike repeatedly until the gas ignites If the gas does not light within 5 seconds release the red ...

Page 9: ...u will need to start over with the lighting process Anytime you want to decrease the flame intensity slightly close gas shut off valve 7 4 The thermocouple 9 also acts as a safety Should the flame go out because of wind the thermocouple immediately starts to cool off and stops the signal to the gas valve which then stops the flow of gas This may take up to 30 seconds WAIT 10 MINUTES BEFORE TRYING ...

Page 10: ...he fuel shutoff and choke levers to the on position Set the throttle lever at open Set the engine on off switch to on position Pull start the engine It is important that when you are done running the engine that the fuel shutoff lever is turned to the off position This keeps gasoline from mixing with oil as you are driving Refer to the engine manual ENGINE PULL HANDLE CHOKE FUEL THROTTLE ON OFF SW...

Page 11: ...22 draws material from the tank thru the basket strainer 17 thru the recirculation valve 24 and into the top of the tank 9 Uncoil the spray hose from the side hangars on the tank Open spray hose feed valve 25 and spray wand valve 27 Slowly start to close recirculation valve 24 This will send some product down the spray hose and out the wand spray tip 80 20 28 Partially closing this valve allows yo...

Page 12: ...APPLIES TO ALL TRAILER AND SKID VERSIONS OPERATING INSTRUCTIONS PICTURE 3 24 RECIRCULATION 25 SPRAY HOSE FEED 12 DIESEL TANK 38 SPRAY BAR FEED 17 BASKET STRAINER ASSEMBLY 39 BASKET 13 THERMOMETER 16 MAIN TANK 15 DIESEL FLUSH 14 CAP ...

Page 13: ...etermines spray pressure adjust accordingly 11 The throttle on the engine 23 needs to be set to 3 4 or full position to ensure there is enough speed is available for the material pump 22 12 Run the pump pressure and speed at the lowest acceptable application pressure to help reduce overspray 13 You can control pressure by using the recirculation valve 24 14 Close spray bar feed valve 38 or the opt...

Page 14: ...SPHALT DISTRIBUTOR APPLIES TO ALL TRAILER AND SKID VERSIONS OPERATING INSTRUCTIONS PICTURE 4 19 SHEAVE 21 SHEAVE 40 BUSHING 18 BUSHING 20 V BELT 32 SPRAY TIP VALVE 29 SEAT 28 SPRAY TIP 80 20 31 SPRAY BAR ASSEMBLY ...

Page 15: ...basket strainer 17 and clean the basket Anytime you notice the spray pressure is decreasing the basket strainer 17 probably needs to be cleaned Make sure you close main tank valve 16 before you remove the lid MAINTENANCE TIPS 5 22 Adjust the V belt 20 tension by going halfway between the center of the two pulleys and moving the belt up and down It should move about 23 The material pump 22 has a me...

Page 16: ...LER AND SKID VERSIONS OPERATING INSTRUCTIONS PICTURE 5 26 SPRAY HOSE 27 SPRAY WAND VALVE 28 SPRAY TIP 80 20 41 SPRAY WAND ASSEMBLY 34 TIRE 37 COUPLER 33 AXLE 35 SAFETY BREAK AWAY 36 JACK SPRAY BAR LEVER OPTIONAL 43 SAFETY CHAIN 45 TRAILER PLUG 44 HOOK ...

Page 17: ... 3 is pre set for 30 psi Turn the knob counter clockwise to lower the pressure The burner 11 is rated for maximum heat output at 30 psi Open gas shut off valve 7 slightly depress the red push on gas pilot valve 8 This allows gas to flow thru the burner at the same time use the striker flint 10 to produce a spark Strike repeatedly until the gas ignites If the gas does not light within 5 seconds rel...

Page 18: ...e goes out you will need to start over with the lighting process Anytime you want to decrease the flame intensity slightly close gas shut off valve 7 4 The thermocouple 9 also acts as a safety Should the flame go out because of wind the thermocouple immediately starts to cool off and stops the signal to the gas valve which then stops the flow of gas This may take up to 30 seconds WAIT 10 MINUTES B...

Page 19: ...CHECKLIST Check engine oil level Follow manufacturers guidelines as to type and frequency of changes Check hydraulic oil level Use grade AW68 hydraulic oil Fill fuel tank with gasoline for the engine BEFORE STARTING THE ENGINE Make sure the material pump control valve 46 is in the neutral position 46 MATERIAL PUMP CONTROL VALVE ...

Page 20: ...el shutoff and choke levers to the on position Set the throttle lever at open Turn the engine switch to the start position It is important that when you are done running the engine that the fuel shutoff lever is turned to the off position This keeps gasoline from mixing with oil as you are driving Refer to the engine manual ENGINE SWITCH CHOKE FUEL THROTTLE ...

Page 21: ... pump 22 draws material from the tank thru the basket strainer 17 thru the recirculation valve 24 and into the top of the tank 9 Uncoil the spray hose from the side hangars on the tank Open spray hose feed valve 25 and spray wand valve 27 Slowly start to close recirculation valve 24 This will send some product down the spray hose and out the wand spray tip 80 20 28 Partially closing this valve all...

Page 22: ...IONS WITH HYDRAULIC DRIVE PICTURE 3 HEATED ASPHALT DISTRIBUTOR 24 RECIRCULATION 25 SPRAY HOSE FEED 12 DIESEL TANK 38 SPRAY BAR FEED 17 BASKET STRAINER ASSEMBLY 39 BASKET 13 THERMOMETER 16 MAIN TANK 15 DIESEL FLUSH 14 CAP 16 GRAVITY VALVE 46 MATERIAL PUMP CONTROL VALVE ...

Page 23: ...speed is available for the material pump 22 12 Run the pump pressure and speed at the lowest acceptable application pressure to help reduce overspray 13 You can control pressure by using the recirculation valve 24 14 Close spray bar feed valve 38 or the optional spray bar lever when you reach the end of your pass leave all the pump controls set The spray will continue when you open the spray bar f...

Page 24: ...RAULIC DRIVE VERSIONS OPERATING INSTRUCTIONS WITH HYDRAULIC DRIVE PICTURE 4 HEATED ASPHALT DISTRIBUTOR 48 COUPLING 47 DRIVE MOTOR 30 42 LIGHTS 32 SPRAY TIP VALVE 29 SEAT 28 SPRAY TIP 80 20 31 SPRAY BAR ASSEMBLY 22 MATERIAL PUMP ...

Page 25: ...se only diesel fuel for flushing purposes 22 Remove the lid from the basket strainer 17 and clean the basket Anytime you notice the spray pressure is decreasing the basket strainer 17 probably needs to be cleaned Make sure you close main tank valve 16 before you remove the lid MAINTENANCE TIPS 5 23 The material pump 22 has a mechanical seal some leakage is normal When the seal plate cannot be tigh...

Page 26: ...PERATING INSTRUCTIONS WITH HYDRAULIC DRIVE PICTURE 5 26 SPRAY HOSE 27 SPRAY WAND VALVE 28 SPRAY TIP 80 20 41 SPRAY WAND ASSEMBLY 34 TIRE 37 COUPLER 33 AXLE 35 SAFETY BREAK AWAY 51 JACK SPRAY BAR LEVER OPTIONAL 43 SAFETY CHAIN 45 TRAILER PLUG 44 HOOK 36 JACK 52 RATCHET TIE DOWN ...

Page 27: ... BALL BRASS P397A002 1 MAIN TANK VALVE 2 BALL BRASS OPTIONAL P397A002 1 GRAVITY VALVE 2 BALL BRASS OPTIONAL 17 P50147B007 1 BASKET STRAINER COMPLETE P50147B010 1 BASKET STRAINER COMPLETE OPTIONAL 18 P740A006 1 BUSHING 1 BORE 19 P661A033 1 SHEAVE 14 3 4 O D 20 P660A030 1 V BELT B70 21 P661A034 1 SHEAVE 4 3 4 O D 22 P640A029 1 MATERIAL PUMP P640A084 1 MATERIAL PUMP OPTIONAL 23 P458A022 1 ENGINE HOND...

Page 28: ... 1 HYDRAULIC PUMP OPTIONAL 50 P630A035 1 JAW COUPLER OPTIONAL P630A045 1 JAW COUPLER OPTIONAL P631A005 1 COUPLER INSERT FOR JAW COUPLER OPTIONAL 53 P909A002 1 FILTER HEAD SMALL OPTIONAL 54 P908A003 1 FILTER OIL OPTIONAL PARTS LIST TRAILERS ONLY ITEM PART QTY DESCRIPTION 30 P516A025 1 LEFT SIDE TAIL LIGHT 33 P511A013 1 TR 300 AXLE 34 P514A017 2 TR 300 TIRE ASSEMBLY 33 P511A013 2 TR 575 AXLE 34 P514...

Page 29: ...AINTAIN 8 HRS 25 HRS 1 WEEK 1 MONTH 1 YEAR TIGHTEN V BELT REPLACE V BELT TIGHTEN PUMP PACKING TORQUE WHEEL NUTS GREASE WHEEL BEARINGS INSPECT BRAKE LININGS REPLACE SPRAY HOSE REPLACE BURNER THERMOCOUPLE CLEAN BURNER ORIFICE CLEAN OUTSIDE OF BURNER TUBE CHANGE ENGINE OIL CHECK TIRE PRESSURE CHECK BREAKAWAY BOX CLEAN STRAINER BASKET ...

Page 30: ...S OIL SPECIFICATIONS REFER TO ENGINE MANUAL OPERATING INSTRUCTIONS REFER TO ENGINE MANUAL FUEL IN OIL CRANKCASE CLEAN CRANKCASE KEEP FUEL SHUT OFF VALVE IN OFF POSITION WHEN FINISHED BASKET STRAINER IS PLUGGED CLEAN THE BASKET PLUMBING LEADING TO PUMP IS PLUGGED UNPLUG PUMP WORN NEEDS NEW GEARS OR REPLACED BELT IS SLIPPING TIGHTEN RELIEF VALVE STUCK OPEN CLEAN THE SEAT PACKING AROUND THE PUMP SHAF...

Page 31: ...29 WIRING DIAGRAMS ELECTRIC BRAKES AND RUNNING LIGHTS WHITE BLUE BLUE BLUE BLUE BLUE BLACK GREEN BROWN BROWN YELLOW BROWN BROWN GREEN BROWN BROWN YELLOW BROWN BROWN WHITE WHITE ...

Page 32: ...NS 1 2 3 25 197 305 2 6 8 26 206 321 3 10 15 27 216 336 4 15 23 28 225 351 5 21 32 29 233 366 6 28 42 30 242 381 7 35 52 31 250 396 8 42 64 32 258 411 9 50 75 33 266 425 10 58 87 34 274 439 11 67 100 35 281 453 12 75 113 36 287 466 13 84 127 37 293 479 14 93 141 38 298 492 15 102 155 39 303 504 16 112 169 40 307 516 17 121 184 41 309 527 18 130 199 42 538 19 140 214 43 548 20 150 229 44 557 21 159...

Page 33: ...6 D11 257 3 9 RETAINING RING P899A007 G41 148 2 10 KEY P899A024 D30 32 1 11 KEY P899A024 D30 32 1 12 DRIVE SHAFT P899A008 D1 1760 1 13 DRIVE GEAR P899A009 D6 647 1 14 IDLER GEAR SHAFT P899A010 D2 1398 1 15 CASE P899A013 P1 553 1 16 RELIEF VALVE ASSEMBLY P899A027 N7 437 1 17 FACEPLATE ASSEMBLY R V P899A014 N3 340 1 18 POPPET P899A015 D16 114 1 19 SPRING P899A016 G10 399 1 20 NUT LOCK SEAL P899A017 ...

Page 34: ...32 PUMP DIAGRAM 16 j j I ...

Page 35: ...WASHER PACKING P905A008 G8 246 1 20 DRIVE SCREW P904A019 G62 9 2 21 NAMEPLATE P904A031 G12 34 1 22 PIPE PLUG P904A020 G56 12 4 23 CASE P905A009 P1 178 1 29 IDLER SHAFT P904A007 D1 1098 1 30 KEY P904A021 D30 9 3 31 DRIVE SHAFT P905A011 D1 2093 1 32 GEAR LEFT HAND P905A013 P6 418 1 33 GEAR RIGHT HAND P904A009 P6 275 1 34 FACEPLATE ASSEMBLY P905A015 N3 177 1 BRG LONG BRONZE P904A003 G5 257 2 35 FACEP...

Page 36: ...34 HEATED ASPHALT DISTRIBUTOR APPLIES TO TR 300 SK 300 AND TR 575 HOT TACK WITH OPTIONAL HYDRAULIC DRIVE VERSIONS ROPER 2 PUMP PUMP DIAGRAM ...

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